CN207960856U - The automatic deicer of blade of wind-driven generator - Google Patents
The automatic deicer of blade of wind-driven generator Download PDFInfo
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- CN207960856U CN207960856U CN201721445636.2U CN201721445636U CN207960856U CN 207960856 U CN207960856 U CN 207960856U CN 201721445636 U CN201721445636 U CN 201721445636U CN 207960856 U CN207960856 U CN 207960856U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
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- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本实用新型涉及一种除冰装置,具体地说是一种风力发电机叶片的自动除冰装置。The utility model relates to a deicing device, in particular to an automatic deicing device for blades of a wind power generator.
背景技术Background technique
风力发电是把风的动能转为电能。风能作为一种清洁的可再生能源,越来越受到世界各国的重视。风力发电作为绿色清洁可再生能源,在中国未来实现对国际节能减排承诺中将起到越来越重要的作用。风力发电机主要由叶片,发电机,机械部件和电气部件组成。风力发电机组的核心部件之一叶片也在向着结构大型化方向发展。风力发电机的叶片主要作用是捉获风,并将风力传送到转子轴心。中国的风电发展主要集中在三北地区,而三北地区最大的特点是每年要经历相当长一段时间的低温环境,这给风力发电机叶片乃至整个风机都带来了严重的考验。一般情况下,在温度低到一定程度后,遇到雨雪天气极易出现叶片结冰情况,叶片结冰最直接的影响是会导致叶片过载、叶片冰载荷分布不均,进而造成风电机组出力下降,严重覆冰将导致风力发电机发电量锐减,甚至发生叶片折断,风力发电机损毁等事故,造成巨大经济损失。另一方面在叶片旋转过程中,当冰层附着力下降时极易出现冰块脱落,造成运营事故,也可能出现大块冰块掉落伤人情况。叶片覆冰后很难脱落,没有防冰、除冰功能的叶片只能等待太阳照射,待叶片上的冰融化脱落后,风电机组才能重启运行。Wind power is the conversion of wind kinetic energy into electrical energy. As a clean and renewable energy, wind energy has been paid more and more attention by countries all over the world. As a green and clean renewable energy, wind power will play an increasingly important role in China's future commitment to international energy conservation and emission reduction. Wind turbines are mainly composed of blades, generators, mechanical components and electrical components. Blades, one of the core components of wind turbines, are also developing toward larger structures. The main function of the blades of the wind turbine is to capture the wind and transmit the wind force to the rotor shaft. China's wind power development is mainly concentrated in the Three North region, and the biggest feature of the Three North region is that it experiences a relatively long period of low temperature environment every year, which brings serious tests to the wind turbine blades and even the entire fan. Generally, when the temperature is low to a certain level, blade icing is very likely to occur in rainy and snowy weather. The most direct impact of blade icing is that it will lead to blade overload and uneven distribution of ice load on the blade, which in turn will cause wind turbine output Severe icing will lead to a sharp drop in the power generation of wind turbines, and even blade breakage, damage to wind turbines and other accidents, resulting in huge economic losses. On the other hand, during the rotation of the blades, when the adhesion of the ice layer decreases, it is very easy for the ice cubes to fall off, causing operational accidents, and the situation that large ice cubes may fall and hurt people may also occur. After the blades are covered with ice, it is difficult to fall off. The blades without anti-icing and deicing functions can only wait for the sun to shine. After the ice on the blades melts and falls off, the wind turbines can restart operation.
现今,结冰检测技术已可准确检测出风机结冰状况和位置,但尚未有自动或手动控制的自动除冰的装置,已严重影响风机的发电效率和使用寿命。目前,风力发电机的主动融冰、防冰措施主要有手动除冰和吹热空气方法。手动除冰是手动空转风机,这样只会对叶片表面结冰现象有一个缓解作用。吹热空气方法是通过向中空的叶片输送热空气以达到除去叶片表面覆冰的目的,但是在实际运用中,其存在热量损失大和除冰周期长的问题。因此,如何根据检测到的叶片结冰状况,采用自动或手动控制启动除冰装置的方式除冰,是目前及待解决的问题,具有重大的工程应用价值。Today, the icing detection technology can accurately detect the icing condition and location of the wind turbine, but there is no automatic or manual automatic deicing device, which has seriously affected the power generation efficiency and service life of the wind turbine. Currently, active ice melting and anti-icing measures for wind turbines mainly include manual deicing and hot air blowing. Manual deicing is a manual idling fan, which will only alleviate the icing on the blade surface. The method of blowing hot air is to remove the icing on the surface of the blade by sending hot air to the hollow blade, but in practice, it has the problems of large heat loss and long deicing cycle. Therefore, how to use automatic or manual control to start the deicing device according to the detected icing condition of the blades is a current and unsolved problem, which has great engineering application value.
现在,需要一种结构简单、使用方便、热量损失小,除冰快的风力发电机的除冰装置。Now, need a kind of deicing device of simple in structure, easy to use, heat loss, deicing fast wind-driven generator.
发明内容Contents of the invention
本实用新型的目的是要提供一种风力发电机的自动除冰装置,该冰除系统结构简单、使用方便、除冰快、除冰效果好,热量损失少。The purpose of the utility model is to provide an automatic deicing device for a wind power generator. The deicing system is simple in structure, easy to use, fast in deicing, good in deicing effect and less in heat loss.
本实用新型的技术方案是:The technical scheme of the utility model is:
风力发电机叶片的自动除冰装置包括多个电加热薄膜和除冰控制系统,叶片表面易结冰位置对应的叶片内部设置两层电加热薄膜,每个电加热薄膜之间为并联方式,所述叶片的轮毂上设置有插座,插座通过引线与薄膜连接,风力发电机的机舱内设置电动丝杆,电动丝杆通过连杆与插头连接,插头与除冰控制系统通过导线连接。The automatic deicing device for wind turbine blades includes multiple electric heating films and a deicing control system. Two layers of electric heating films are installed inside the blades corresponding to the position where the blade surface is prone to freezing. Each electric heating film is connected in parallel. A socket is provided on the hub of the blade, and the socket is connected to the film through a lead wire. An electric screw rod is arranged in the cabin of the wind generator, and the electric screw rod is connected to a plug through a connecting rod, and the plug is connected to the deicing control system through a wire.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本新型风力发电机叶片的自动除冰装置在叶片生产过程中对易结冰位置局部内置双层并联电加热薄膜,通过外部控制加热自动除冰。这样方案结构简单,除冰效果好、除冰速度高。每一层作为一个独立的加热单元,并联双层是为了能保证故障影响最小范围并延长可除冰的使用寿命。电加热薄膜主要是防止加热丝生产过程中出现易折断情况,以实现加热功能寿命延长,从而提高叶片使用效率。The automatic deicing device for the blades of the wind power generator of this new type has built-in double-layer parallel electric heating films in the parts prone to icing during the production process of the blades, and automatically deices through external control heating. This scheme has the advantages of simple structure, good deicing effect and high deicing speed. Each layer is used as an independent heating unit, and the double layer is connected in parallel to ensure the minimum range of failure and prolong the service life of deicing. The electric heating film is mainly to prevent the easy breakage of the heating wire during the production process, so as to prolong the life of the heating function and improve the efficiency of the blade.
附图说明Description of drawings
图1为本申请叶片设置电加热薄膜部分的剖面图。Fig. 1 is a cross-sectional view of the portion of the blade provided with the electric heating film of the present application.
图2为本申请电加热薄膜电路图。Fig. 2 is a circuit diagram of the electric heating film of the present application.
图3为电加热薄膜与除冰控制系统结构示意图。Figure 3 is a schematic diagram of the structure of the electric heating film and the deicing control system.
具体实施方式Detailed ways
为了克服上述缺陷、危害,本实用新型提供一种在叶片生产过程中,利用大数据积累,在易结冰处增加分段式内置加热层即电加热薄膜的方式,通过外部自动或手动控制启动加热方式除冰的设计方案。In order to overcome the above-mentioned defects and hazards, the utility model provides a method of adding a segmented built-in heating layer, that is, an electric heating film, in the place where it is easy to freeze by using large data accumulation in the production process of the blade, and it is started by external automatic or manual control. The design scheme of heating method deicing.
具体结构是风力发电机叶片的自动除冰装置包括多个电加热薄膜1和除冰控制系统,所述电加热薄膜1设置在叶片2内对应表面易结冰位置,所述电加热薄膜1为两层,每个电加热薄膜1之间为并联方式,所述叶片2的轮毂上设置有插座3,插座3通过引线与电加热薄膜1连接,风力发电机的机舱内设置电动丝杆4,电动丝杆4通过连杆5与插头6连接,插头6与除冰控制系统连接。The specific structure is that the automatic deicing device of the wind turbine blade includes a plurality of electric heating films 1 and a deicing control system. The electric heating film 1 is arranged on the position where the corresponding surface of the blade 2 is easy to freeze. The electric heating film 1 is Two layers, each electric heating film 1 is connected in parallel, the hub of the blade 2 is provided with a socket 3, the socket 3 is connected with the electric heating film 1 through a lead wire, and an electric screw rod 4 is provided in the cabin of the wind power generator. The electric screw mandrel 4 is connected with the plug 6 through the connecting rod 5, and the plug 6 is connected with the deicing control system.
下面结合附图对除冰装置进行详细说明:The following describes the deicing device in detail in conjunction with the accompanying drawings:
如图1、图2、图3所示,本除冰装置采用并联方式,在叶片制造过程中,通过在叶片玻璃纤维增强的复合材料中间层加设电加热薄膜材料的方式,把叶片上易结冰处,内置一定面积的并联双层电加热薄膜,如果检测有结冰,则可通过手动或自动方式启动除冰控制系统同步加热融冰,分区布置并联方式可保证在单组故障时最小影响面积。中间增加的两层电加热薄膜,位置临近外表面,当有结冰时,可通过远程控制系统实现分段控制加热消除局部结冰,排除可能存在的质量和安全隐患。电加热薄膜主要是防止加热丝生产过程中出现易折断情况,以实现加热功能寿命延长,从而提高叶片使用效率。考虑叶片旋转的工作特性,电加热薄膜引线与控制系统连接方式,通过增加一个电动丝杆带动一个联接器的方式实现,当需要除冰时,需将叶片复位停止在一个特定的初始位置,使固定在电动丝杆的插头与固定在轮毂的插座处于对正位置,再通过控制系统启动电动丝杆带动插头与插座连接在一起,接通控制系统与加热薄膜,实现加热控制。如选用的叶片结冰检测技术能实现局部结冰检测时,也可方便实现叶片局部除冰控制。As shown in Figure 1, Figure 2, and Figure 3, the deicing device adopts a parallel connection method. During the blade manufacturing process, by adding an electric heating film material to the middle layer of the blade glass fiber reinforced composite material, the blade is easily There is a certain area of parallel double-layer electric heating film built in at the place where ice is formed. If ice is detected, the deicing control system can be activated manually or automatically to heat and melt the ice synchronously. Affected area. The two layers of electric heating film added in the middle are located close to the outer surface. When there is ice, the remote control system can be used to realize segmented control heating to eliminate local ice and eliminate possible quality and safety hazards. The electric heating film is mainly to prevent the easy breakage of the heating wire during the production process, so as to prolong the life of the heating function and improve the efficiency of the blade. Considering the working characteristics of the blade rotation, the connection between the electric heating film lead wire and the control system is realized by adding an electric screw to drive a coupling. When deicing is required, the blade needs to be reset and stopped at a specific initial position, so that The plug fixed on the electric screw rod and the socket fixed on the wheel hub are in the alignment position, and then the electric screw rod is activated by the control system to drive the plug and socket to connect together, and the control system and the heating film are connected to realize heating control. If the selected blade icing detection technology can realize local icing detection, it can also facilitate the realization of local deicing control of blades.
本除冰技术可采用手动和自动两种可选择控制方式,利用已有的结冰检测技术,通过风速仪、温度传感器、控制单元等构成叶片结冰判定系统,如处于结冰状态,则根据需要启动自动或手动除冰模式(不同的模式可通过控制系统直接设置),实现手动或自动除冰控制。This deicing technology can adopt two optional control methods, manual and automatic, and uses the existing icing detection technology to form a blade icing judgment system through anemometers, temperature sensors, and control units. Automatic or manual deicing mode needs to be activated (different modes can be set directly through the control system) to realize manual or automatic deicing control.
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| CN201721445636.2U CN207960856U (en) | 2017-11-02 | 2017-11-02 | The automatic deicer of blade of wind-driven generator |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112572808A (en) * | 2020-12-31 | 2021-03-30 | 南京航空航天大学 | Double-layer anti-icing and electric heating structure and wing adopting same |
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2017
- 2017-11-02 CN CN201721445636.2U patent/CN207960856U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112572808A (en) * | 2020-12-31 | 2021-03-30 | 南京航空航天大学 | Double-layer anti-icing and electric heating structure and wing adopting same |
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