CN207957141U - A kind of Locomotive remote based on infrared laser scanning recognition fills mine device automatically - Google Patents
A kind of Locomotive remote based on infrared laser scanning recognition fills mine device automatically Download PDFInfo
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- CN207957141U CN207957141U CN201721757558.XU CN201721757558U CN207957141U CN 207957141 U CN207957141 U CN 207957141U CN 201721757558 U CN201721757558 U CN 201721757558U CN 207957141 U CN207957141 U CN 207957141U
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- ore drawing
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- drawing hopper
- railway carriage
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Abstract
The utility model discloses a kind of Locomotive remotes based on infrared laser scanning recognition to fill mine device automatically, including PLC control system, PLC control system respectively with Controlled ore drawing hopper whether blanking step switch and the background host computer of motor compartment scanning analysis software be installed be electrically connected, which connects video analysis video camera by data line respectively and three-dimensional radar is electrically connected；The utility model carries out real time scan by technological means such as microwave, laser, videos to putting mine mouth; contrast judgement by establishing original data model and current data whether there is bulk; to prevent bulk is unprocessed from entering dress mine car; system can be effectively reduced to the dependence of operating personnel, the continuity, the accuracy that reduce Maintenance and Repair to equipment, reduce the discontinuity of system downtime and production being fallen due to unexpected bulk caused by, while reducing the live ore drawing operation of personnel and producing using the device.
Description
Technical field
The utility model is related to mine rail electric locomotives to fill ore drawing device automatically, and in particular to a kind of unattended based on red
The Locomotive remote of outer Laser scanner measuring fills mine device automatically.
Background technology
The cost of labor in mine accounts for significant proportion in mining cost, since environment compares evil on underground residing for mine or well
Bad, safety condition is poor, and working efficiency is low, therefore to realize that mining efficiency improves and Digital Mine just has to realize unmanned value
It keeps, and the production efficiency of locomotive put ore control and directly affect mine.The country has been carried out nobody of electric locomotive and drives at present
Transformation is sailed, but manual-remote straighforward operation is all made of for putting mine operation, mine operation is put and is passed through by special messenger's remote control
Video monitoring picture, which is remotely controlled, puts mine.
Domestic large medium-size mine dress ore drawing device generally has that jarring machine ore drawing, belt dress mine, flashboard put mine, chain hammer is winnowed with a dustpan
Dustpan formula fills mine, to the treated powder of mineral aggregate or little particle also useful disk ore drawing.But the mine for most of mines
Material only carries out simple break process in underground, thus mineral aggregate diameter it is irregular have bulk mineral aggregate often and enter put mine
Storehouse, the lower part for putting ore storage bin are drop shaft mouth, and ore drawing hopper feed end is connect below drop shaft mouth, are square below the discharging end of ore drawing hopper
The motor railway carriage of shape mouth, and for electric locomotive, bulk, which will directly affect, puts mine operation, and is supervised using video at present
The mode of control is artificially observed, and operating personnel will appear bulk mineral aggregate without paying attention to and damage motor railway carriage, big packaged mine offset by pressure sometimes
The accidents such as motor railway carriage derailing are caused to occur.
Utility model content
The utility model puts influence of the mine in the process in order to avoid bulk mineral aggregate to electric locomotive automatically for above-mentioned, carries
A kind of Locomotive remote based on infrared laser scanning recognition has been supplied to fill mine device automatically.
The utility model adopts the following technical solution：A kind of Locomotive remote based on infrared laser scanning recognition fills mine automatically
Device, including PLC control system, PLC control system respectively with Controlled ore drawing hopper whether blanking step switch and be equipped with
The background host computer of motor compartment scanning analysis software is electrically connected, the background host computer respectively by data line connect video analysis video camera and
Three-dimensional radar is electrically connected；
The video analysis video camera is located at the front at ore drawing hopper feed end, whether has bulk during detection dress mine
Occur；
The three-dimensional radar, be mounted on ore drawing hopper feed end, monitored in real time by three-dimensional radar ore drawing hopper into
Whether material end there is the controlling level of bulk mineral aggregate and current motor railway carriage；
Signal is delivered to compartment of the background host computer in it and scans backstage by the video analysis video camera and three-dimensional radar
Analysis software processing obtains the current state of motor railway carriage, and the signal transmission to PLC control system is carried out long-distance intelligent
Controlled ore drawing hopper step switch decides whether blanking.
The ore drawing hopper is the up and down dustpan type ore drawing hopper of elevator motor control, is located at below ore storage bin
Drop shaft mouth at, the feed end of dustpan type ore drawing hopper is flexibly connected with the ore storage bin at drop shaft mouth, under dustpan type ore drawing hopper
End is expected by wire rope suspensioning, which is controlled by elevator motor shrinks or extend, dustpan type ore drawing hopper when contraction
Discharging end, which is raised, forbids blanking, and discharging end falls beginning blanking when extension, and PLC control system is electrically connected with elevator motor, passes through
The discharging end of control elevator motor action control dustpan type ore drawing hopper rises and landing controls whether blanking.
Further, further include that microwave remote sensor is electrically connected with the background host computer for being equipped with motor compartment scanning analysis software,
It is distributed between the discharging end of ore drawing hopper and the top of motor railway carriage side, and with dress mine the motor railway carriage side top
Whether edge is parallel, the position signal of motor railway carriage top edge is detected by microwave, is filled for induction machine railway carriage.
Further, further include infrared laser scanning sensor and the backstage master of motor compartment scanning analysis software is installed
Electromechanics even, is mounted between the discharging end and the top of motor railway carriage side of ore drawing hopper, and motor railway carriage is packed into for incuding
Whether interior mineral aggregate overflows.
Further, further include that phase discriminator type rail sensor is electrically connected with PLC control system, the machine in motor railway carriage is set
On track road, inductive signal is transmitted to PLC control system and carries out long-distance intelligent control by the location status for monitoring motor compartment
Ore drawing hopper processed whether blanking.
The utility model has the advantages that：
The utility model carries out real time scan by technological means such as microwave, laser, videos to putting mine mouth, passes through foundation
The contrast judgement of original data model and current data whether there is bulk, to prevent bulk is unprocessed from entering dress mine car,
Maintenance and Repair of the system to the dependence, reduction of operating personnel to equipment can be effectively reduced using the device.Since video analysis is taken the photograph
Poor anti jamming capability of the camera 3 to dust, the requirement to brightness are high, while imaging machine testing using three-dimensional radar and video analysis
Bulk mineral aggregate ensure that the accuracy of bulk detection, send the warning message that the bulk mineral aggregate monitored is put down to PLC in time
Control system is handled.The utility model ensure that the uninterrupted accurate operation of production, reduce the control artificially participated in, needle
Warning output is made to special circumstances, the reliable implementation of remote control that ensure that electric locomotive is unmanned and put mine operation.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the control figure of the utility model component.
In figure：1. PLC control system, 2. microwave remote sensors, 3. video analysis video cameras, 4. infrared lasers scan
Sensor, 5. phase discriminator type rail sensors, 6. three-dimensional radars, 7. background host computers, 8. motor railway carriages, 9. ore storage bins, 10.
Dustpan type ore drawing hopper, 11. drop shaft mouths, 12. motorcycle tracks.
Specific implementation mode
The utility model is described in further detail below in conjunction with the accompanying drawings and explains；
As shown in Figure 1, a kind of Locomotive remote based on infrared laser scanning recognition fills mine device, including PLC controls automatically
System 1, PLC control system 1 respectively with Controlled ore drawing hopper whether blanking step switch (ore drawing flashboard motor or cylinder), mirror
Phase formula rail sensor 5 and the background host computer for being equipped with motor compartment scanning background analysis software are electrically connected, which passes through
Data line connects microwave remote sensor 2, video analysis video camera 3, infrared laser scanning sensor 4, three-dimensional radar 6 and is electrically connected respectively；
The microwave remote sensor 2 is distributed between the discharging end of ore drawing hopper and the top of motor railway carriage side, is multiple spot
Installation is parallel with the top edge of the motor railway carriage side, and the position signal of motor railway carriage top edge is detected by microwave, judges motor
Whether railway carriage is filled；
Whether the video analysis video camera 3 is located at the front at ore drawing hopper feed end, has during detection dress mine big
Block occurs；
The infrared laser scanning sensor 4, be mounted on discharging end and the motor railway carriage side of ore drawing hopper top it
Between, whether the mineral aggregate that induction is packed into motor railway carriage overflows；
Phase discriminator type rail sensor 5 is arranged on the motorcycle track of motor railway carriage, the position shape for monitoring motor compartment
State；
The three-dimensional radar 6 is mounted at ore storage bin drop shaft mouth, i.e. the feed end of ore drawing hopper, real-time by three-dimensional radar 6
The controlling level in bulk mineral aggregate and current motor railway carriage whether is descended at monitoring ore storage bin drop shaft mouth.It is monitored by three-dimensional radar 6
The archetype in the entire compartment before dress mine sends compartment scanning background analysis software storage to as basic data, while also may be used
The dress mine amount in current motor railway carriage is calculated by three-dimensional radar 6.
Above-mentioned microwave remote sensor 2, video analysis video camera 3, infrared laser scanning means 4, three-dimensional radar 6 convey signal
The current state of motor railway carriage is obtained to compartment scanning background analysis software data processing analyzing processing of the background host computer in it,
The inductive signal simultaneous transmission of the signal and phase discriminator type rail sensor 5 to PLC control system 1 is subjected to long-distance intelligent control
Whether the motor or cylinder of ore drawing hopper act blanking.
The ore drawing hopper is the up and down dustpan type ore drawing hopper of elevator motor control, is located at below ore storage bin
Drop shaft mouth at, the rear end of dustpan type ore drawing hopper is flexibly connected with the ore storage bin at drop shaft mouth, the blanking of dustpan type ore drawing hopper
By wire rope suspensioning, which is controlled by elevator motor shrinks or extends at end, when deflated dustpan type ore drawing hopper
Discharging end, which is raised, no longer carries out blanking, and when the steel wire rope for the suspention that lengthens, discharging end is laid down carry out blanking.PLC controls system
System 1 is electrically connected with elevator motor, by the rise and the landing control mineral aggregate that control elevator motor action control dustpan type ore drawing hopper
Struggle against discharging end whether blanking.
In use, microwave remote sensor 2, video analysis video camera 3, infrared laser scanning sensor 4, phase discriminator type track sense
Device 5 is detected early warning to motor car, and mine car is collected and store using compartment scanning background analysis software（Motor railway carriage）
The various safe condition model images for filling mine, as the basic data of automatic dress mine reference, PLC control system 1 is according to three-dimensional thunder
The current data detected up to 6, such as：Basic data compares in the variation of material position image and database in mine car, is accurately judged to
Mine car fills mine situation, judges whether bulk mineral aggregate.Face direction installation video point at dustpan type ore drawing hopper feed end
Video camera 3 is analysed, poor are asked to front and back two field pictures using newest difference shadow method, the profile of the bulk at drop shaft mouth is detected, and then uses
Mathematical Morphology Method removes the noise or other small area interference regions on poor shadow image, finally utilizes the vertical throwing of poor shadow figure
Shadow and floor projection filter the uniform background of uneven illumination, to quickly and accurately judge and position bulk position, monitor in real time
The drop shaft mouth of ore storage bin passes through when video analysis video camera 3 and three-dimensional radar 6 detect lump ore whether there is or not lump ore appearance
Compartment scanning background analysis software in background host computer exports status signal to PLC, the elevator electricity of PLC Controlled ore drawing hoppers
Machine, which promptly shrinks rope hoisting dustpan type ore drawing hopper discharging end, prevents bulk mineral aggregate from being fallen from discharging end, waits for artificially observing hand
Bulk immigration empty wagons is carried out automatic ore drawing by dynamic mobile railway carriage again, is prevented bulk from falling to by the operation and has been filled the vehicle of mine
Occurring situations such as excessively high, excessively inclined, to delay unloading in compartment reduces the time artificially handled, realizes continuous remote unattended dress automatically
Ore drawing.
Claims (4)
1. a kind of Locomotive remote based on infrared laser scanning recognition fills mine device, including PLC control system automatically（1）, PLC controls
System processed（1）Respectively with Controlled ore drawing hopper whether blanking step switch and motor compartment scanning analysis software is installed
Background host computer is electrically connected, which connects video analysis video camera by data line respectively（3）And three-dimensional radar（6）；It is described to regard
Frequency analysis video camera（3）, it is located at the front at ore drawing hopper feed end, whether has bulk appearance during detection dress mine；Described three
Tie up radar（6）, it is mounted on the feed end of ore drawing hopper, passes through three-dimensional radar（6）Whether the feed end of monitoring ore drawing hopper in real time
There is bulk mineral aggregate and current motor railway carriage（8）Interior controlling level；The video analysis video camera（3）And three-dimensional radar（6）
Signal is delivered to background host computer（7）Compartment scanning background analysis software analyzing processing in it obtains the current of motor railway carriage
State, by the signal transmission to PLC control system（1）The folding of long-distance intelligent control ore drawing hopper step switch is carried out to decide whether
Blanking, it is characterised in that：The ore drawing hopper is the up and down dustpan type ore drawing hopper of elevator motor control（10）,
Positioned at ore storage bin（9）The drop shaft mouth of lower section（11）Place, feed end and the ore storage bin at drop shaft mouth of dustpan type ore drawing hopper（9）Activity is even
It connecing, by wire rope suspensioning, which is controlled by elevator motor shrinks or extends the discharging end of dustpan type ore drawing hopper,
PLC control system is electrically connected with elevator motor, and the discharging end by controlling elevator motor action control dustpan type ore drawing hopper rises
Blanking is controlled whether with landing.
2. a kind of Locomotive remote based on infrared laser scanning recognition according to claim 1 fills mine device automatically, special
Sign is：It further include microwave remote sensor（2）It is electrically connected, is distributed in the background host computer for being equipped with motor compartment scanning analysis software
Between the discharging end and the top of motor railway carriage side of ore drawing hopper, and it is parallel with the dress top edge of the motor railway carriage side of mine,
Whether the position signal that motor railway carriage top edge is detected by microwave, fill for induction machine railway carriage.
3. a kind of Locomotive remote based on infrared laser scanning recognition according to claim 1 fills mine device automatically, special
Sign is：It further include infrared laser scanning sensor（4）It is electrically connected with the background host computer for being equipped with motor compartment scanning analysis software,
It is mounted between the discharging end and the top of motor railway carriage side of ore drawing hopper, for incuding the mineral aggregate being packed into motor railway carriage
Whether overflow.
4. a kind of Locomotive remote based on infrared laser scanning recognition according to claim 1 fills mine device automatically, special
Sign is：It further include phase discriminator type rail sensor（5）With PLC control system（1）It is electrically connected, the locomotive rail in motor railway carriage is set
On road, inductive signal is transmitted to PLC control system by the location status for monitoring motor compartment（1）Carry out long-distance intelligent control
Ore drawing hopper processed whether blanking.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721757558.XU CN207957141U (en) | 2017-12-15 | 2017-12-15 | A kind of Locomotive remote based on infrared laser scanning recognition fills mine device automatically |
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|---|---|---|---|
| CN201721757558.XU CN207957141U (en) | 2017-12-15 | 2017-12-15 | A kind of Locomotive remote based on infrared laser scanning recognition fills mine device automatically |
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| CN207957141U true CN207957141U (en) | 2018-10-12 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109375544A (en) * | 2018-11-01 | 2019-02-22 | 云南昆钢电子信息科技有限公司 | A kind of automatic Oredrawing control device of drop shaft |
| CN109436852A (en) * | 2018-11-30 | 2019-03-08 | 河南省煤科院科明机电设备有限公司 | Mine car continuously fills cash system and method automatically |
| CN109738891A (en) * | 2018-12-11 | 2019-05-10 | 北京金德创业测控技术有限公司 | A kind of various dimensions mechanical arm 3D radar level scanner |
| CN111634706A (en) * | 2020-07-09 | 2020-09-08 | 中国恩菲工程技术有限公司 | Automatic ore drawing control system and method |
| CN113110434A (en) * | 2021-04-06 | 2021-07-13 | 中国矿业大学 | Cab-free underground unmanned electric locomotive and control method thereof |
| CN113671895A (en) * | 2021-08-23 | 2021-11-19 | 北京北矿智能科技有限公司 | Mine is drop shaft self-adaptation ore drawing system in pit |
| CN113800278A (en) * | 2021-08-31 | 2021-12-17 | 漳州招商局码头有限公司 | Automatic loading control system and method for funnel type bulk cargo loader |
| CN117705198A (en) * | 2024-02-05 | 2024-03-15 | 天津矿山工程有限公司 | Double-side feeding ore bin unloading monitoring system and method |
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2017
- 2017-12-15 CN CN201721757558.XU patent/CN207957141U/en active Active
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109375544A (en) * | 2018-11-01 | 2019-02-22 | 云南昆钢电子信息科技有限公司 | A kind of automatic Oredrawing control device of drop shaft |
| CN109436852A (en) * | 2018-11-30 | 2019-03-08 | 河南省煤科院科明机电设备有限公司 | Mine car continuously fills cash system and method automatically |
| CN109738891A (en) * | 2018-12-11 | 2019-05-10 | 北京金德创业测控技术有限公司 | A kind of various dimensions mechanical arm 3D radar level scanner |
| CN111634706A (en) * | 2020-07-09 | 2020-09-08 | 中国恩菲工程技术有限公司 | Automatic ore drawing control system and method |
| CN111634706B (en) * | 2020-07-09 | 2024-10-25 | 中国恩菲工程技术有限公司 | Automatic ore drawing control system and method |
| CN113110434A (en) * | 2021-04-06 | 2021-07-13 | 中国矿业大学 | Cab-free underground unmanned electric locomotive and control method thereof |
| CN113110434B (en) * | 2021-04-06 | 2022-04-19 | 中国矿业大学 | Cab-free underground unmanned electric locomotive and control method thereof |
| CN113671895A (en) * | 2021-08-23 | 2021-11-19 | 北京北矿智能科技有限公司 | Mine is drop shaft self-adaptation ore drawing system in pit |
| CN113800278A (en) * | 2021-08-31 | 2021-12-17 | 漳州招商局码头有限公司 | Automatic loading control system and method for funnel type bulk cargo loader |
| CN117705198A (en) * | 2024-02-05 | 2024-03-15 | 天津矿山工程有限公司 | Double-side feeding ore bin unloading monitoring system and method |
| CN117705198B (en) * | 2024-02-05 | 2024-05-24 | 天津矿山工程有限公司 | Double-side feeding ore bin unloading monitoring system and method |
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