CN207953349U - A kind of spiral chip removal device of magnetism - Google Patents
A kind of spiral chip removal device of magnetism Download PDFInfo
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- CN207953349U CN207953349U CN201820332924.5U CN201820332924U CN207953349U CN 207953349 U CN207953349 U CN 207953349U CN 201820332924 U CN201820332924 U CN 201820332924U CN 207953349 U CN207953349 U CN 207953349U
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- metal plate
- water guide
- mandrel
- guide metal
- steel cylinder
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Abstract
The utility model provides a kind of spiral chip removal device of magnetism,The waste for causing cutting fluid for solving to take out of cutting fluid when existing chip cleaner chip removal,And in small space magnetic chip filtration treatment problem,The device improves on the basis of existing equipment,Water guide metal plate is set below steel cylinder,Water guide metal plate is provided with discharge port below upper end,The wedge-shaped receiving hopper of top setting of water guide metal plate lower end,Water outlet is arranged in the lower section of water guide metal plate lower end,The upper end of water guide metal plate is provided with end cover,The lower end of mandrel is fixed by the lower face of bottom bearing and water guide metal plate,Outside steel cylinder,And backgauge metal plate is set between the upper end and discharge port of mandrel,The water outlet that the device is placed directly in lathe can be used,Accurate installation cooperation need not be carried out with lathe,Machine chip processing environment suitable for small space,Effectively reduce the waste of cutting fluid,Considerably reduce production cost.
Description
Technical field
The utility model is related to the separating and treating apparatus of chip in machine tool cutting liquid, specially by magnetic flake or powdered
The chip cleaner that chip is separated from water-soluble and oiliness cutting fluid, it is fine crushing especially suitable for chips such as roll flute gear shapping machines and make
With the grinding equipment of expensive cutting fluid.
Background technology
Common chain-plate type, scraper-type, spiral chip cleaner currently on the market are only used for big cutting output, typical chip liquid,
And to chip removal occasion of less demanding, the chip of this few class chip cleaner discharge is often not dry enough, can carry out part cutting
Liquid causes the waste of cuttings liquid, is particularly unsuitable for the occasion using expensive cutting fluid.In addition, this few class chip removal equipment and machine
When bed host cooperation installation, larger installation space and cooperation precision are needed, although the magnetic roller chip cleaner occurred currently on the market
It can solve the problems, such as above section, but product structure is complex, and be not suitable for the installation and use of small space, in addition, row
Bits conveying capacity is limited and is affected by product structure etc., larger using limitation.
Invention content
The utility model overcomes and takes the technology drawback that cutting fluid causes cutting fluid to waste when existing chip cleaner chip removal out of, also
The filtration treatment that can solve the problems, such as magnetic chip in small space provides environmentally friendly, energy saving, section for occasions such as gear cutting machines
The about chip removal device of production cost.
Specific technical solution is as follows：A kind of spiral chip removal device of magnetism, structure include：Power is provided for single unit system
The upper end of motor, the mandrel being sequentially connected with the output end of motor, mandrel by top bearing support and is rotatably fixed,
It is mounted on the permanent magnetic iron on mandrel according to the direction of helix, the steel cylinder being arranged outside permanent magnetic iron, steel cylinder, which forms, to be cut
The attachment surface of bits, the water guide metal plate being arranged below steel cylinder are provided with discharge port, water guide metal plate below water guide metal plate upper end
It is provided with wedge-shaped receiving hopper above lower end, water outlet, the upper end of water guide metal plate are provided with below water guide metal plate lower end
Portion is provided with end cover, and the lower end of mandrel is fixed by the lower face of bottom bearing and water guide metal plate；It is arranged outside steel cylinder
Portion, and the backgauge metal plate between the upper end and discharge port of mandrel.
The technical solution has technical effect that：1. motor speed can be set according to actual processing, increase to realize
Add or reduce the solid capacity of unit interval；2. mandrel can design its diameter according to the size of solid capacity；3. on mandrel according to
The mode of helix arranges that installation permanent magnetic iron, helix size are designed according to the conveying capacity of practical chip, can pass through
Change the maximum solid capacity of magnet lead of helix regulating device；4. the backgauge metal plate being arranged at the top of water guide metal plate concentrates chip
It is oriented to discharge port at top, and by chip；5. cutting fluid is discharged along the reflux downwards of water guide metal plate and from water outlet.The device is direct
The water outlet for being positioned over lathe can be used, and accurate installation cooperation need not be carried out with lathe；Suitable for small space
Machine chip processing environment, chip removal device promote angle and can be increased or decreased according to field condition；It is cut during chip removal
Cutting liquid can effectively flow back under the effect of gravity, reduce the waste of cutting coolant, for expensive cutting fluid, can be greatly lowered
Production cost；It can be driven using low-power machine, power consumption is the half of traditional chip cleaner, saves the energy；Practical solid capacity can
To be adjusted by each parameters such as motor speed, axle diameter, the magnet leads of helix, in the feelings of integral installation size constancy
Under condition, the range of maximum solid capacity can be increased；Substantially non-maintaining, and safety and environmental protection may be implemented during equipment operation.
Further, the steel cylinder in above-mentioned technical proposal is 304 stainless steel sleeves, and chip removal device long-time service is avoided to get rusty
Corrosion.
In order to reduce noise, the discharge of waste is reduced in the course of work, achievees the effect that clean environment firendly, it is preferable that
Synchronous belt is set between motor and the mandrel, and synchronous belt is sequentially connected with motor and mandrel.
Further, filter hole is offered on the wedge-shaped receiving hopper, realizes that chip is detached with the primary of cutting fluid.
Further, in order to realize that better draining and cut excludes effect, the permanent magnetic iron is Nonlinear Spiral
Arrangement, the permanent magnetic iron arrangement for being located at the mandrel lower part is close, and the permanent magnetic iron arrangement for being located at the mandrel top is sparse.
In order to further promote the effect that drains during chip removal, the outside of the steel cylinder is provided with punching press boss.
Description of the drawings
Fig. 1 is the structural schematic diagram of magnetic spiral chip removal device in embodiment；
Fig. 2 is the structural schematic diagram of magnetic helical axis in Fig. 1；
Fig. 3 is the structural schematic diagram of steel cylinder；
In figure, 1- motors, 2- synchronous belts, 3- end covers, 4- backgauge metal plates, 5- discharge ports, 6- steel cylinders, 7- top axles
It holds, 8- knobs, 9- water guide metal plates, 10- mandrels, 11- permanent magnetic irons, 12- wedge shape receiving hoppers, 13- bottom bearings, 14- water outlets.
Specific implementation mode
Below in conjunction with attached drawing, preferably several embodiments elaborate the utility model.
Embodiment
As shown in Figure 1 to Figure 3, a kind of spiral chip removal device of magnetism, structure include：Motor 1 is passed with the output end of motor
The upper end of the mandrel 10 of dynamic connection, mandrel is supported and is rotatably fixed by top bearing 7, is pacified according to the direction of helix
Permanent magnetic iron 11 on mandrel 10, the steel cylinder 6 being arranged outside permanent magnetic iron 11, the water guide metal plate being arranged below steel cylinder 6
Gold 9 is provided with discharge port 5 below water guide metal plate upper end, and water guide metal plate is provided with wedge-shaped receiving hopper 12 above lower end,
It is provided with water outlet 14 below water guide metal plate lower end, the upper end of water guide metal plate is provided with end cover 3, under mandrel 10
End is fixed by bottom bearing 13 and the lower face of water guide metal plate 9；It is arranged outside steel cylinder 6, and positioned at the upper end of mandrel 10
Backgauge metal plate 4 between portion and discharge port 5, wherein offer filter hole on above-mentioned wedge shape receiving hopper 12；Above-mentioned permanent magnetic iron 11
It is arranged for Nonlinear Spiral, the permanent magnetic iron arrangement for being located at 10 lower part of the mandrel is close, is located at 10 top of the mandrel forever
Magnetic magnet arrangements are sparse；The outside of steel cylinder 6 is provided with punching press boss 15；Above-mentioned steel cylinder 6 is 304 stainless steel sleeves；Motor 1 with
Synchronous belt 2 is set between mandrel 10, and synchronous belt 2 is sequentially connected with motor 1 and mandrel 10.
In use, the device to be positioned over to the exit of lathe, wedge-shaped receiving hopper 12 is docked with lathe water outlet, containing cutting
The cutting fluid or cutting oil of bits enter in wedge-shaped receiving hopper 12, by the filter hole on wedge-shaped receiving hopper 12, realize preliminary cut
Bits and cutting fluid/oil separation, magnetic chip are adhered to after being adsorbed by permanent magnetic iron 11 on 6 outer surface of steel cylinder, pass through the band of motor 1
Dynamic, chip is attached to 6 surface of steel cylinder by permanent magnet attraction and moved up, and in transmission process, cutting fluid or cutting oil are in gravity
The lower automatic reflux of falling of effect, by water guide metal plate 9, flows back by water outlet 14 in water tank (not illustrating in figure), upper rotation
It falls, is fallen on by discharge port 5 in the scrap receiving bucket (not illustrating in figure) of lower section after iron filings to backgauge metal plate 4.Whole process is realized
The centrifugation of the conveying of chip and cutting fluid or cutting oil.
Finally it should be noted that：Above example is only to illustrate the technical solution of the utility model, rather than its limitations；
Although the utility model is described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that：
It can still modify to the technical solution recorded in previous embodiment, either to which part or all technical features
Carry out equivalent replacement；And these modifications or replacements, the utility model embodiment that it does not separate the essence of the corresponding technical solution
The range of technical solution.
Claims (5)
1. a kind of spiral chip removal device of magnetism, structure include：
Motor (1), function are to provide power for single unit system；
The upper end of the mandrel (10) being sequentially connected with the output end of motor, mandrel is supported by top bearing (7)；
The permanent magnetic iron (11) being mounted on according to the direction of helix on mandrel (10)；
The steel cylinder (6) external in permanent magnetic iron (11) is set, and steel cylinder forms the attachment surface of chip；
It is characterized in that, structure further includes：The water guide metal plate (9) being arranged below steel cylinder (6), the lower section of water guide metal plate upper end
It is provided with discharge port (5), wedge-shaped receiving hopper (12), the lower section of water guide metal plate lower end are provided with above water guide metal plate lower end
It is provided with water outlet (14), the upper end of water guide metal plate is provided with end cover (3), and the lower end of mandrel (10) passes through bottom axis
It holds (13) and the lower face of water guide metal plate (9) is fixed；
Setting is external in steel cylinder (6), and the backgauge metal plate (4) between the upper end and discharge port (5) of mandrel (10).
2. a kind of spiral chip removal device of magnetism according to claim 1, which is characterized in that the wedge shape receiving hopper (12)
On offer filter hole.
3. a kind of spiral chip removal device of magnetism according to claim 1, which is characterized in that the permanent magnetic iron (11) is
Nonlinear Spiral arranges that the permanent magnetic iron arrangement for being located at the mandrel (10) lower part is close, is located at the mandrel (10) top
Permanent magnetic iron arrangement is sparse.
4. a kind of spiral chip removal device of magnetism according to claim 1, which is characterized in that the outside of the steel cylinder (6)
It is provided with punching press boss (15).
5. a kind of spiral chip removal device of magnetism according to claim 1, which is characterized in that the motor (1) with it is described
It is connected by synchronous belt (2) between mandrel (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820332924.5U CN207953349U (en) | 2018-03-12 | 2018-03-12 | A kind of spiral chip removal device of magnetism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820332924.5U CN207953349U (en) | 2018-03-12 | 2018-03-12 | A kind of spiral chip removal device of magnetism |
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| Publication Number | Publication Date |
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| CN207953349U true CN207953349U (en) | 2018-10-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820332924.5U Active CN207953349U (en) | 2018-03-12 | 2018-03-12 | A kind of spiral chip removal device of magnetism |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108311944A (en) * | 2018-03-12 | 2018-07-24 | 宁夏共享机床辅机有限公司 | A kind of spiral chip removal device of magnetism |
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2018
- 2018-03-12 CN CN201820332924.5U patent/CN207953349U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108311944A (en) * | 2018-03-12 | 2018-07-24 | 宁夏共享机床辅机有限公司 | A kind of spiral chip removal device of magnetism |
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