CN207952480U - A kind of spring processing coiling and molding fixing device - Google Patents
A kind of spring processing coiling and molding fixing device Download PDFInfo
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- CN207952480U CN207952480U CN201820383104.9U CN201820383104U CN207952480U CN 207952480 U CN207952480 U CN 207952480U CN 201820383104 U CN201820383104 U CN 201820383104U CN 207952480 U CN207952480 U CN 207952480U
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- 238000000465 moulding Methods 0.000 title 1
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 14
- 239000010959 steel Substances 0.000 claims abstract description 14
- 238000004804 winding Methods 0.000 claims abstract description 11
- 239000003921 oil Substances 0.000 claims description 24
- 239000010687 lubricating oil Substances 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 6
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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Abstract
本实用新型公开了一种弹簧加工用卷绕成型固定装置,所述L型钢板的外侧设有第一导向轮,所述活动台的顶部设有线卷转轴,所述第一支撑板的外侧安装有第二电机,所述第二电机的输出轴连接有贯穿活动台的螺纹杆,所述底座的顶部前侧设有第二支撑板,所述第二支撑板的外侧和底座的底部均设有气缸,所述气缸的气缸杆连接有辊轴架,所述辊轴架连接有辊轴。该装置通过第二电机带动螺纹杆转动,通过螺纹杆控制活动台移动来控制线材卷曲距离,从而可以控制线材卷曲成不同的弹簧;该装置通过气缸带动辊轴压紧卷曲在转轴外侧的线材,使得在线材松动时,辊轴能够压紧弹簧,防止弹簧卷绕不均,提高弹簧生产合格率。
The utility model discloses a coiling and forming fixing device for spring processing. The outer side of the L-shaped steel plate is provided with a first guide wheel, the top of the movable platform is provided with a coil rotating shaft, and the outer side of the first support plate is installed There is a second motor, the output shaft of the second motor is connected with a threaded rod that runs through the movable table, the top front side of the base is provided with a second support plate, the outside of the second support plate and the bottom of the base are both provided with There is a cylinder, and the cylinder rod of the cylinder is connected with a roller frame, and the roller frame is connected with a roller shaft. The device drives the threaded rod to rotate through the second motor, and controls the movement of the movable table through the threaded rod to control the curling distance of the wire, so that the wire can be curled into different springs; the device drives the roller shaft through the cylinder to compress the curled wire outside the shaft, When the wire rod is loose, the roller can compress the spring to prevent uneven winding of the spring and improve the qualified rate of spring production.
Description
技术领域technical field
本实用新型涉及弹簧加工技术领域,具体为一种弹簧加工用卷绕成型固定装置。The utility model relates to the technical field of spring processing, in particular to a winding forming fixing device for spring processing.
背景技术Background technique
弹簧是一种利用弹性来工作的机械零件。用弹性材料制成的零件在外力作用下发生形变,除去外力后又恢复原状。亦作“弹簧”。一般用弹簧钢制成。弹簧的种类复杂多样,按形状分,主要有螺旋弹簧、涡卷弹簧、板弹簧、异型弹簧等。A spring is a mechanical part that uses elasticity to work. Parts made of elastic materials are deformed under the action of external force, and return to their original shape after the external force is removed. Also known as "spring". Generally made of spring steel. The types of springs are complex and diverse. According to the shape, there are mainly coil springs, scroll springs, leaf springs, special-shaped springs, etc.
螺旋弹簧在进行加工时需要对线材进行卷绕成型,现有的成型装置在卷绕时容易在线材松动时造成弹簧卷绕不均,从而影响弹簧的制作质量,为此,提出一种弹簧加工用卷绕成型固定装置。When the coil spring is processed, the wire needs to be wound and formed. The existing forming device is easy to cause uneven winding of the spring when the wire is loose during winding, thereby affecting the production quality of the spring. Therefore, a spring processing method is proposed. Fixtures with roll forming.
实用新型内容Utility model content
本实用新型的目的在于提供一种弹簧加工用卷绕成型固定装置,以解决上述背景技术中提出的现有的成型装置在卷绕时容易在线材松动时造成弹簧卷绕不均,从而影响弹簧的制作质量的问题。The purpose of this utility model is to provide a coiling and forming fixing device for spring processing, so as to solve the problem that the existing forming device proposed in the above-mentioned background technology tends to cause uneven coiling of the spring when the wire is loose during coiling, thus affecting the coiling of the spring. production quality issues.
为实现上述目的,本实用新型提供如下技术方案:一种弹簧加工用卷绕成型固定装置,包括底座,所述底座的顶部左侧设有第一支撑板,所述第一支撑板的左侧安装有第一电机,所述第一电机的输出轴连接有贯穿第一支撑板的转轴,所述底座的顶部后侧设有滑轨,所述滑轨连接有活动台,所述活动台的外侧设有L型钢板,所述L型钢板的一侧贯穿有三角形滑杆,所述三角形滑杆的左侧连接有导向轮支架,所述导向轮支架连接有第二导向轮,所述三角形滑杆的右侧设有限位块,所述限位块的左侧通过拉簧连接于L型钢板的外侧,所述L型钢板的外侧设有第一导向轮,所述活动台的顶部设有线卷转轴,所述第一支撑板的外侧安装有第二电机,所述第二电机的输出轴连接有贯穿活动台的螺纹杆,所述底座的顶部前侧设有第二支撑板,所述第二支撑板的外侧和底座的底部均设有气缸,所述气缸的气缸杆连接有辊轴架,所述辊轴架连接有辊轴。In order to achieve the above purpose, the utility model provides the following technical solutions: a winding and forming fixing device for spring processing, including a base, a first support plate is provided on the left side of the top of the base, and the left side of the first support plate A first motor is installed, the output shaft of the first motor is connected with a rotating shaft passing through the first support plate, a slide rail is provided on the top rear side of the base, and the slide rail is connected with a movable table, and the movable table An L-shaped steel plate is provided on the outside, and a triangular sliding bar runs through one side of the L-shaped steel plate. The left side of the triangular sliding bar is connected with a guide wheel bracket, and the guide wheel bracket is connected with a second guide wheel. The right side of the slide bar is provided with a limit block, the left side of the limit block is connected to the outside of the L-shaped steel plate through a tension spring, the outside of the L-shaped steel plate is provided with a first guide wheel, and the top of the movable table is provided with A cable reel shaft, a second motor is installed on the outside of the first support plate, the output shaft of the second motor is connected with a threaded rod that runs through the movable table, and the top front side of the base is provided with a second support plate. Both the outer side of the second support plate and the bottom of the base are provided with a cylinder, the cylinder rod of the cylinder is connected with a roller frame, and the roller frame is connected with a roller shaft.
优选的,所述第二支撑板和底座的外侧均贯穿有与辊轴架相连接的导向杆。Preferably, the outer sides of the second support plate and the base are penetrated by guide rods connected with the roller frame.
优选的,所述转轴的左侧设有插孔。Preferably, an insertion hole is provided on the left side of the rotating shaft.
优选的,所述第一支撑板的顶部设有润滑油储存罐,所述润滑油储存罐的底部连通有出油管,所述出油管的右端设有滴油口。Preferably, a lubricating oil storage tank is provided on the top of the first support plate, an oil outlet pipe is connected to the bottom of the lubricating oil storage tank, and an oil drip port is provided at the right end of the oil outlet pipe.
优选的,所述出油管的一侧设有阀门。Preferably, a valve is provided on one side of the oil outlet pipe.
优选的,所述滴油口位于转轴的正上方。Preferably, the oil dripping port is located directly above the rotating shaft.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、该装置通过第二电机带动螺纹杆转动,通过螺纹杆控制活动台移动来控制线材卷曲距离,从而可以控制线材卷曲成不同的弹簧;1. The device drives the threaded rod to rotate through the second motor, and the threaded rod controls the movement of the movable table to control the curling distance of the wire, so that the wire can be curled into different springs;
2、该装置通过气缸带动辊轴压紧卷曲在转轴外侧的线材,使得在线材松动时,辊轴能够压紧弹簧,防止弹簧卷绕不均,提高弹簧生产合格率。2. The device drives the roller shaft to compress the wire coiled outside the rotating shaft through the cylinder, so that when the wire rod is loose, the roller shaft can compress the spring to prevent uneven winding of the spring and improve the qualified rate of spring production.
附图说明Description of drawings
图1为本实用新型俯视结构示意图;Fig. 1 is the utility model top view structure schematic diagram;
图2为本实用新型主视剖面结构示意图;Fig. 2 is a schematic diagram of the utility model's main view section structure;
图3为本实用新型活动台结构示意图。Fig. 3 is a structural schematic diagram of the movable platform of the present invention.
图中:1底座、2第一支撑板、3第一电机、4转轴、5插孔、6润滑油储存罐、7出油管、8滴油口、9阀门、10气缸、11辊轴架、12辊轴、13导向杆、14第二支撑板、15滑轨、16活动台、17第二电机、18螺纹杆、19L型钢板、20三角形滑杆、21限位块、22拉簧、23导向轮支架、24第一导向轮、25第二导向轮、26线卷转轴。In the figure: 1 base, 2 first support plate, 3 first motor, 4 rotating shaft, 5 socket, 6 lubricating oil storage tank, 7 oil outlet pipe, 8 oil drip port, 9 valve, 10 cylinder, 11 roller bracket, 12 roller shaft, 13 guide rod, 14 second support plate, 15 slide rail, 16 movable table, 17 second motor, 18 threaded rod, 19 L-shaped steel plate, 20 triangular slide bar, 21 limit block, 22 extension spring, 23 Guide wheel support, 24 first guide wheels, 25 second guide wheels, 26 wire coil rotating shafts.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1~3,本实用新型提供一种技术方案:一种弹簧加工用卷绕成型固定装置,包括底座1,所述底座1的顶部左侧设有第一支撑板2,所述第一支撑板2的左侧安装有第一电机3,所述第一电机3的输出轴连接有贯穿第一支撑板2的转轴4,所述底座1的顶部后侧设有滑轨15,所述滑轨15连接有活动台16,所述活动台16的外侧设有L型钢板19,所述L型钢板19的一侧贯穿有三角形滑杆20,所述三角形滑杆20的左侧连接有导向轮支架23,所述导向轮支架23连接有第二导向轮25,所述三角形滑杆20的右侧设有限位块21,所述限位块21的左侧通过拉簧22连接于L型钢板19的外侧,所述L型钢板19的外侧设有第一导向轮24,所述活动台16的顶部设有线卷转轴26,所述第一支撑板2的外侧安装有第二电机17,所述第二电机17的输出轴连接有贯穿活动台16的螺纹杆18,所述底座1的顶部前侧设有第二支撑板14,所述第二支撑板14的外侧和底座1的底部均设有气缸10,所述气缸10的气缸杆连接有辊轴架11,所述辊轴架11连接有辊轴12。Please refer to Figures 1 to 3, the utility model provides a technical solution: a winding and forming fixing device for spring processing, including a base 1, a first support plate 2 is provided on the left side of the top of the base 1, and a first support plate 2 is provided on the left side of the base 1. A first motor 3 is installed on the left side of a support plate 2, the output shaft of the first motor 3 is connected with a rotating shaft 4 passing through the first support plate 2, and the top rear side of the base 1 is provided with a slide rail 15, so Described slide rail 15 is connected with movable platform 16, and the outside of described movable platform 16 is provided with L-shaped steel plate 19, and one side of described L-shaped steel plate 19 runs through triangular slide bar 20, and the left side of described triangular slide bar 20 is connected There is a guide wheel bracket 23, the guide wheel bracket 23 is connected with a second guide wheel 25, the right side of the triangular slide bar 20 is provided with a limit block 21, and the left side of the limit block 21 is connected to the The outside of the L-shaped steel plate 19, the outside of the L-shaped steel plate 19 is provided with a first guide wheel 24, the top of the movable table 16 is provided with a coil rotating shaft 26, and the outside of the first support plate 2 is equipped with a second motor 17. The output shaft of the second motor 17 is connected with a threaded rod 18 that runs through the movable table 16. The top front side of the base 1 is provided with a second support plate 14, and the outside of the second support plate 14 and the base 1 The bottom of each is provided with a cylinder 10, the cylinder rod of the cylinder 10 is connected with a roller frame 11, and the roller frame 11 is connected with a roller shaft 12.
具体的,所述第二支撑板14和底座1的外侧均贯穿有与辊轴架11相连接的导向杆13,使得辊轴架11移动更加平稳。Specifically, guide rods 13 connected to the roller frame 11 run through the outer sides of the second support plate 14 and the base 1 , so that the roller frame 11 moves more smoothly.
具体的,所述转轴4的左侧设有插孔5,用于固定线材一端,使得转轴4能够顺利带动线材卷曲。Specifically, an insertion hole 5 is provided on the left side of the rotating shaft 4 for fixing one end of the wire so that the rotating shaft 4 can smoothly drive the wire to curl.
具体的,所述第一支撑板2的顶部设有润滑油储存罐6,所述润滑油储存罐6的底部连通有出油管7,所述出油管7的右端设有滴油口8,用于向线材滴放润滑油。Specifically, the top of the first support plate 2 is provided with a lubricating oil storage tank 6, and the bottom of the lubricating oil storage tank 6 is communicated with an oil outlet pipe 7, and the right end of the oil outlet pipe 7 is provided with an oil drip port 8 for use For dripping lubricating oil on the wire.
具体的,所述出油管7的一侧设有阀门9,用于控制出油管7的出油量。Specifically, a valve 9 is provided on one side of the oil outlet pipe 7 for controlling the oil outlet amount of the oil outlet pipe 7 .
具体的,所述滴油口8位于转轴4的正上方,使得滴油口8滴出的油能够落在线材上。Specifically, the oil drip port 8 is located directly above the rotating shaft 4, so that the oil dripped from the oil drip port 8 can fall on the wire rod.
工作原理:使用时,将弹簧用线材卷成盘状后套在线卷转轴26上,将线材穿过第一导向轮24和第二导向轮25的缝隙,使得第一导向轮24和第二导向轮25对线材进行夹持,此时拉簧22带动第二导向轮25压紧线材,使得线材不易晃动,将线材一端插入插孔5内,启动第一电机3,使得第一电机3带动转轴4旋转,此时线材在转轴4的外侧缠绕成型,通过气缸10控制辊轴架11移动,使得辊轴12压紧线材,从而防止线材在辊轴12上缠绕不均,控制第二电机17带动螺纹杆18转动,使得螺纹杆18通过螺纹传动方式带动活动台16移动,活动台16移动速度不同时可以控制弹簧间的间距;通过阀门9可以控制滴油口8出油速度,用于使得润滑油滴在弹簧线材上,减少转轴4、辊轴12和线材间的磨损,提高设备使用寿命。Working principle: When in use, roll the spring wire into a disc shape and put it on the wire reel shaft 26, and pass the wire through the gap between the first guide wheel 24 and the second guide wheel 25, so that the first guide wheel 24 and the second guide wheel The wheel 25 clamps the wire rod, and now the extension spring 22 drives the second guide wheel 25 to press the wire rod tightly, so that the wire rod is not easy to shake, and one end of the wire rod is inserted into the jack 5, and the first motor 3 is started, so that the first motor 3 drives the rotating shaft 4 rotation, at this time the wire is wound and formed on the outside of the rotating shaft 4, and the cylinder 10 controls the movement of the roller frame 11, so that the roller shaft 12 compresses the wire, thereby preventing the wire from being unevenly wound on the roller shaft 12, and controlling the second motor 17 to drive The threaded rod 18 rotates so that the threaded rod 18 drives the movable table 16 to move through the thread transmission mode, and the distance between the springs can be controlled when the movable table 16 moves at different speeds; the oil outlet speed of the oil drip port 8 can be controlled through the valve 9, which is used to make the lubrication The oil drops on the spring wire, reducing the wear between the rotating shaft 4, the roller shaft 12 and the wire, and improving the service life of the equipment.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820383104.9U CN207952480U (en) | 2018-03-21 | 2018-03-21 | A kind of spring processing coiling and molding fixing device |
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| CN201820383104.9U CN207952480U (en) | 2018-03-21 | 2018-03-21 | A kind of spring processing coiling and molding fixing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109926521A (en) * | 2019-03-19 | 2019-06-25 | 安徽猛虎机械设备有限公司 | A kind of bending apparatus of processed springs formula reinforcing bar |
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- 2018-03-21 CN CN201820383104.9U patent/CN207952480U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109926521A (en) * | 2019-03-19 | 2019-06-25 | 安徽猛虎机械设备有限公司 | A kind of bending apparatus of processed springs formula reinforcing bar |
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Granted publication date: 20181012 |