CN207952142U - A kind of removal is adhered to the device of hook surface powder - Google Patents

Abstract

The utility model discloses the devices that a kind of removal is adhered to hook surface powder, including outrigger part, flour part, push hook portion, row's powder part, control section.Outrigger part includes holder, supporting plate；Flour part includes bottom plate, outer container, ultrasonic grind bar, slipping groove stent bar, sliding block, sliding bar, connecting rod, wheel crank, driving motor, supersonic generator；It includes electric rotating machine, driving shaft, bearing, driven shaft, push plate, conveyer belt, driving wheel, driven wheel to push hook portion；It includes support plate, drawer, handle, sliding rail to arrange powder part；Control section includes：Driving power, microcontroller, motor driver, speed probe；The device is easy to use, lighten one's labor, effectively can will quickly be adhered to the powder on hook removes, and has good market application prospect.

Description

A kind of removal is adhered to the device of hook surface powder

Technical field

The utility model is related to sheet metal shop painting wire spraying field, specifically a kind of removal is adhered to hook table The device at flour end.

Background technology

On the spraying coating line of sheet metal shop, upper spraying coating line is needed by the molding part of machine tooling, dusts, needs Workpiece is mounted in the mule carriage of spraying coating line using hook, the hole for a diameter of 10mm being arranged on workpiece is caught in hook one end, when Workpiece enters powder spraying chamber with mule carriage, and powder can be adhered on hook, and hook can be gradually thicker, when finally disassembling, because It is put into the hole of workpiece for coarse can not reuse of hook outer diameter, so needing to carry out powder to hook to handle.

In modern most of factories, the powder on hook is removed by the way of manually beating, is manually made with hammer Shed powder on hook, not only the amount of labour is big for the labor operation repeated in this way, but also efficiency is also low, the hook deformation after beaing It is larger.Powder under pounding completely is not easily cleaned, and influences workshop hygiene, is unfavorable for realizing workshop 6S management.

Invention content

The purpose of this utility model be for the above-mentioned prior art in deficiency, providing effect, preferably a kind of removal adheres to In the device of hook surface powder.

The purpose of this utility model is achieved through the following technical solutions：

A kind of removal is adhered to the device of hook surface powder, which is characterized in that including outrigger part, flour part pushes away Send hook portion, row's powder part, control section；

Outrigger part includes：Holder, supporting plate；Holder is set to the upside of bottom plate；Supporting plate is set to the front end of holder Upside；

Flour part includes：Bottom plate, outer container, ultrasonic grind bar, slipping groove stent bar, sliding block, sliding bar, connecting rod, dish type Crank, driving motor, supersonic generator；Ultrasonic grind bar includes：Oscillating plate, amplitude transformer, ultrasonic transducer, flange Disk, sleeve, reciprocating lever；Sleeve is arranged in reciprocating lever lower end；Ultrasonic transducer is coupled by ring flange with sleeve；Amplitude transformer is set It is placed in the lower end of ultrasonic transducer；Oscillating plate is set to amplitude transformer lower end；Bottom plate is using welding or the fixed mode of screw It is set between two outer container bottom sides；Ultrasonic grind bar is set in outer container；Slipping groove stent bar is set to the upper end of outer container；Sliding slot The side of cradling piece is provided with sliding slot；Sliding block is set in the sliding slot of slipping groove stent bar；Sliding bar one end couples sliding block, the other end Couple ultrasonic grind bar；Connecting rod one end couples ultrasonic grind bar, and the other end couples wheel crank；Wheel crank is set to drive The front end of dynamic motor output shaft；Driving motor is set on the supporting plate of outrigger part；Supersonic generator is by conducting wire and surpasses Acoustic wave transducer is connected；

Outrigger part is set to the top of row's powder part；Smashing portion sets up the top of the row's of being placed in powder part separately；Push hook portion Set up separately and is placed between two outer containers of crushing part；

Pushing hook portion includes：Electric rotating machine, driving shaft, bearing, driven shaft, push plate, conveyer belt, driving wheel are driven Wheel；Electric rotating machine is set to the side wall of left side outer container；The output shaft of electric rotating machine is driving shaft；The other side of driving shaft passes through axis It holds and is set on outer container；Driven shaft is set to by bearing on outer container；The inner ring of bearing coordinates with driving shaft；The outer ring of bearing with Outer container couples；Push plate is set on conveyer belt；The driving wheel of conveyer belt is set on driving shaft；The driven wheel of conveyer belt is set to On driven shaft；

Row's powder part includes：Support plate, drawer, handle, sliding rail；Support plate is set to flour part lower end, drawer setting Below the bottom plate of flour part；Handle is set to the front end of drawer；Sliding rail be set to support plate inside and drawer it is outer Side；

Control section includes：Driving power, microcontroller, motor driver, speed probe；Driving power, microcontroller and Motor driver is arranged on external box wall；The front end of driving motor and electric rotating machine is each provided with a speed probe.

Further, it is provided with powder leakage hole on the outer container lower end bottom plate of the flour part.

Further, the connecting rod with wheel crank of the flour part are that rotary gemel couples；Connecting rod is hinge with reciprocating lever Chain couples；Sliding bar with reciprocating lever is in 90 ° always is fixedly connected.

Further, the flour part outer container upper end be arranged hole, a diameter of 4-10cm of hole, hole it is straight Diameter is identical as the diameter of reciprocating lever.

Further, screw thread can be used in the reciprocating lever and sleeve of the flour part or the mode of welding couples；Ultrasound Screw thread can be used in wave transducer and amplitude transformer or the mode of welding couples；Screw thread or welding can be used in amplitude transformer and oscillating plate Mode couple.

Further, the lower end of flour part outer container is provided with 2cm- from the middle of outer container to two outer containers inside 20cm's high is hanging.

Further, the push plate of the push hook portion is fastened on transmission by welding, screwing or bonding way It takes.

Further, the driving shaft of the push hook portion and the driving wheel of conveyer belt are tight by the way of key connecting Gu；The driven wheel of driven shaft and conveyer belt is fastened by the way of key connecting.

Further, the driving motor and electric rotating machine are stepper motor or servo motor, driving motor and rotation Motor is rotating speed and phase controllable motor with rotary encoder.

Further, the control section can also use PLC, ARM control systems instead of microcontroller to realize its control Function processed.

Further, the ultrasonic transducer only has one group of piezoelectric ceramic piece.

Further, the ultrasonic transducer only needs ultrasonic electric signal excitation all the way.

Further, the operating frequency range of the ultrasonic transducer is 18kHz-60kHz.

Further, the oscillating plate is rectangular slab, and size and the outer container bottom face size of oscillating plate are consistent.

Further, the oscillating plate lower face is provided with protrusion, raised shape be it is hemispherical, diameter in 2-20mm, For height in 1-10mm, density is in 1-4/cm2, it is easier to puncture powder coating.

Further, the wheel crank includes the crank and a semicircle clump weight of a sleeve configuration.Clump weight can To realize dynamic balancing of the crank in rotary course, reduces device and cause vibration.

Further, industrial frequency AC electric energy is changed into the supersonic frequency electricity for having certain power output by the supersonic generator Audio frequency electric oscillation is changed into mechanical oscillation, makes to be fixed on shaking for amplitude transformer lower end by amplitude transformer by oscillation, ultrasonic transducer Movable plate generates ultrasonic activation.

The advantages of the utility model：

It on sheet metal shop spraying coating line, removes existingly on the problem of being adhered to hook surface powder, a kind of removal adherency In the device of hook surface powder, two head surface deposit of hook can be once removed within the extremely short time, and by attached Add the hook after ultrasonic wave extrusion process, hook shape not to will produce larger deformation, hook can reuse, save at This.And leaked into out in drawer under the powder of removal, facilitate concentration to clear up, convenient for keeping workshop clean and tidy.

Description of the drawings

Fig. 1 is the device installation diagram that a kind of removal of the utility model is adhered to hook surface powder；

Fig. 2 is the device outrigger partial schematic diagram that a kind of removal of the utility model is adhered to hook surface powder；

Fig. 3 is the device flour partial schematic diagram that a kind of removal of the utility model is adhered to hook surface powder；

Fig. 4 is the device flour partial schematic diagram that a kind of removal of the utility model is adhered to hook surface powder；

Fig. 5 is the device flour part detail view that a kind of removal of the utility model is adhered to hook surface powder；

Fig. 6 is the ultrasonic grind for the device flour part that a kind of removal of the utility model is adhered to hook surface powder Bar sectional view；

Fig. 7 is the ultrasonic grind for the device flour part that a kind of removal of the utility model is adhered to hook surface powder Bar schematic diagram；

Fig. 8 is the device push hook portion schematic diagram that a kind of removal of the utility model is adhered to hook surface powder；

Fig. 9 is device row's powder partial schematic diagram that a kind of removal of the utility model is adhered to hook surface powder；

Figure 10 is device row's powder part detail view that a kind of removal of the utility model is adhered to hook surface powder；

Figure 11 is the schematic diagram of the hook to be treated of the utility model；

Figure 12 is the device control flow chart that a kind of removal of the utility model is adhered to hook surface powder；

In figure, 1- outriggers part, 2- flours part, 3-push hook portions, 4- row's powder part, 11- holders, 12- holders Plate, 21- outer containers, 22- oscillating plates, 23- amplitude transformers, 24- ultrasonic transducers, 25- reciprocating levers, 26- slipping groove stent bars, 27- are slided Lever, 28- connecting rods, 29- wheel cranks, 210- bottom plates；211- driving motors, 212- powder leakage holes, 213- ring flanges, 214- sets Cylinder, 31- electric rotating machines, 32- driven shafts, 33- conveyer belts, 34- push plates, 35- driving shafts, 41- drawers, 42- handles, 43- sliding rails, 44- support plates.

Specific implementation mode

The utility model is described in further detail with reference to the accompanying drawings and embodiments:

A kind of removal of the utility model is adhered to the device concrete operations of hook surface powder using steps are as follows：

A kind of removal is adhered to the device of hook surface powder, which is characterized in that including outrigger part 1, flour part 2, Push hook portion 3, row's powder part 4, control section；Outrigger part includes：Holder 11, supporting plate 12；Holder 11 is set to bottom The upside of plate 210；Supporting plate 12 is set on the upside of the front end of holder 11；Flour part 2 includes：Bottom plate 210, outer container 21, ultrasound Wave crushes bar, slipping groove stent bar 26, sliding block, sliding bar 27, connecting rod 28, wheel crank 29, driving motor 211, ultrasonic wave generation Device；Ultrasonic grind bar includes：Oscillating plate 22, amplitude transformer 23, ultrasonic transducer 24, reciprocating lever 25, ring flange 213, sleeve 214；Sleeve 214 is arranged in 25 lower end of reciprocating lever；Ultrasonic transducer 24 is coupled by ring flange 213 with sleeve 214；Amplitude transformer 23 are set to the lower end of ultrasonic transducer 24；Oscillating plate 22 is set to 23 lower end of amplitude transformer；Bottom plate 210 is using welding or spiral shell Fixed mode is followed closely to be set between two outer containers, 21 bottom side；Ultrasonic grind bar is set in outer container 21；Slipping groove stent bar 26 is set It is placed in the upper end of outer container 21；The side of slipping groove stent bar 26 is provided with sliding slot；Sliding block is set in the sliding slot of slipping groove stent bar 26； 27 one end of sliding bar couples sliding block, and the other end couples ultrasonic grind bar；28 one end of connecting rod couples ultrasonic grind bar, the other end Couple wheel crank 29；Wheel crank 29 is set to the front end of 211 output shaft of driving motor；Driving motor 211 is set to outrigger On partial supporting plate 12；Supersonic generator is connected by conducting wire with ultrasonic transducer 24；1 row of being set to of outrigger part The top of powder part 4；Crush the top of 2 row's of being set to powder part 4 of part；3 parts of push hook, which are set to, crushes the two of part 2 Between outer container 21；Pushing hook portion 3 includes：Electric rotating machine 31, driving shaft 35, bearing, driven shaft 32, push plate 34, conveyer belt 33, driving wheel, driven wheel；Electric rotating machine 31 is set to the side wall of outer container 21；The output shaft of electric rotating machine 31 is driving shaft 35；It is main The other side of moving axis 35 is set to by bearing on outer container 21；Driven shaft 32 is set to by bearing on outer container 21；Bearing it is interior Circle coordinates with driving shaft 35；The outer ring of bearing couples with the fastening of outer container 21；Push plate 34 is set on conveyer belt 33；Conveyer belt 33 Driving wheel is set on driving shaft 35；The driven wheel of conveyer belt is set on driven shaft 32；Row's powder part 4 includes：Support plate 44, Drawer 41, handle 42, sliding rail 43；Support plate 44 is set to 2 lower end of flour part, and drawer 41 is set to the bottom plate of flour part 2 210 lower sections；Handle 42 is set to the front end of drawer 41；Sliding rail 43 is set to the inside of support plate 44 and the outside of drawer 41； Control section includes：Driving power, microcontroller, motor driver, speed probe；Driving power, microcontroller and motor driving Device is arranged on 21 wall of outer container；The front end of driving motor 211 and electric rotating machine 31 is each provided with a speed probe.

The output shaft of opening driving power and supersonic generator power switch, stepper motor 211 and electric rotating machine 31 is opened Begin rotation, supersonic generator is that ultrasonic transducer 24 provides the alternating current of 500V, and supersonic generator is by industrial-frequency alternating current Can be changed into has the supersonic frequency electric oscillation of certain power output, ultrasonic transducer that audio frequency electric oscillation is changed into mechanical oscillation, By amplitude transformer 23, so that the oscillating plate 22 for being fixed on 23 lower end of amplitude transformer is generated the vibration of additional ultrasonic, force oscillating plate 22 And the ball bumps on oscillating plate can be linked up with high speed impact.The stepper motor driver of flour part 2 controls stepper motor 211 rotating speeds control 31 rotating speed of electric rotating machine in 0.2r/s- in 4r/s-10r/s, the stepper motor driver of push hook portion 3 Hook is positioned over the upper front end of bottom plate 210 by 0.4r/s, is fastened on the push plate 34 on conveyer belt 33 as conveyer belt 33 is slow Movement, during movement, the hook for being placed on 210 upper end of bottom plate is slowly pushed into the lower end of outer container 21 by push plate 34.Dish type is bent Handle 29 is rotated under the driving of stepper motor 211 with the rotating speed of 4r/s-10r/s, and wheel crank 29 often rotates a circle, disk For shape crank 29 just with about 28 distance of connecting rod about in 15cm, connecting rod 28 passes through hinge-coupled, sliding bar 27 with reciprocating lever 25 With reciprocating lever 25 is in 90 ° always couples, one end of sliding bar 27 couples reciprocating lever 25, and the other end couples slipping groove stent by sliding block Bar 26, connecting rod 28 drives ultrasonic grind bar, and distance is about when 15cm up and down, and sliding block is similarly in slipping groove stent bar 26 Sliding slot in distance about 15cm up and down；During ultrasonic grind bar moves up and down, impact hook.Ultrasound vibration frequency be 30kHz, the maximum vibration amplitude on 22 lower face of oscillating plate is 80 microns, be attached ultrasonic activation and quickly on move down Powder is accumulated at dynamic oscillating plate 22 both ends that quick washing is linked up in outer container 21, and powder falls off gradually, and the powder to fall off passes through A large amount of powder leakage holes 212 of 21 bottom side of outer container are leak into drawer 41.When powder accumulates full drawer 41, unified processing is carried out. The complete hook of shed powder pushes away 34 rear ends for being sent to whole device by the push plate on conveyer belt 33, is manually picked up, if hung Powder on hook is not completely fallen off, and shedding is carried out then hook can be put into again in device.

It is the preferred embodiment of the utility model above, it is all to change according to made by technical solutions of the utility model, it is produced Function without departing from technical solutions of the utility model range when, belong to the scope of protection of the utility model.

Claims (10)

1. a kind of removal is adhered to the device of hook surface powder, which is characterized in that including outrigger part, flour part, push Hook portion, row's powder part, control section；

Outrigger part includes：Holder, supporting plate；Holder is set to the upside of bottom plate；Supporting plate is set on the upside of the front end of holder；

Flour part includes：Bottom plate, outer container, ultrasonic grind bar, slipping groove stent bar, sliding block, sliding bar, connecting rod, wheel crank, Driving motor, supersonic generator；Ultrasonic grind bar includes：Oscillating plate, amplitude transformer, ultrasonic transducer, ring flange, set Cylinder, reciprocating lever；Sleeve is arranged in reciprocating lever lower end；Ultrasonic transducer is coupled by ring flange with sleeve；Amplitude transformer is set to The lower end of ultrasonic transducer；Oscillating plate is set to amplitude transformer lower end；Bottom plate is arranged using welding or the fixed mode of screw Between two outer container bottom sides；Ultrasonic grind bar is set in outer container；Slipping groove stent bar is set to the upper end of outer container；Slipping groove stent The side of bar is provided with sliding slot；Sliding block is set in the sliding slot of slipping groove stent bar；Sliding bar one end couples sliding block, other end connection Ultrasonic grind bar；Connecting rod one end couples ultrasonic grind bar, and the other end couples wheel crank；Wheel crank is set to driving electricity The front end of machine output shaft；Driving motor is set on the supporting plate of outrigger part；Supersonic generator passes through conducting wire and ultrasonic wave Energy converter is connected；

Outrigger part is set to the top of row's powder part；Smashing portion sets up the top of the row's of being placed in powder part separately；Push hook portion sets up separately It is placed between two outer containers for crushing part；

Pushing hook portion includes：Electric rotating machine, driving shaft, bearing, driven shaft, push plate, conveyer belt, driving wheel, driven wheel；Rotation Rotating motor is set to the side wall of left side outer container；The output shaft of electric rotating machine is driving shaft；The other side of driving shaft is set by bearing It is placed on outer container；Driven shaft is set to by bearing on outer container；The inner ring of bearing coordinates with driving shaft；The outer ring of bearing and outer container Connection；Push plate is set on conveyer belt；The driving wheel of conveyer belt is set on driving shaft；The driven wheel of conveyer belt is set to driven On axis；

Row's powder part includes：Support plate, drawer, handle, sliding rail；Support plate is set to flour part lower end, and drawer is set to broken Below the bottom plate of powder part；Handle is set to the front end of drawer；Sliding rail is set to the inside of support plate and the outside of drawer；

Control section includes：Driving power, microcontroller, motor driver, speed probe；Driving power, microcontroller and motor Driver is arranged on external box wall；The front end of driving motor and electric rotating machine is each provided with a speed probe.

2. a kind of removal is adhered to the device of hook surface powder according to claim 1, which is characterized in that flour part It is provided with powder leakage hole on the bottom plate of outer container lower end.

3. a kind of removal is adhered to the device of hook surface powder according to claim 1, which is characterized in that flour part Connecting rod is that rotary gemel couples with wheel crank；Connecting rod is hinge-coupled with reciprocating lever；Sliding bar is in 90 ° always solid with reciprocating lever Fixed connection.

4. a kind of removal is adhered to the device of hook surface powder according to claim 1, which is characterized in that flour part Outer container upper end setting hole, a diameter of 4-10cm of hole, the diameter of hole are identical as the diameter of reciprocating lever.

5. a kind of removal is adhered to the device of hook surface powder according to claim 1, which is characterized in that flour part Screw thread can be used in reciprocating lever and sleeve or the mode of welding couples；Screw thread or weldering can be used in ultrasonic transducer and amplitude transformer The mode connect couples；Screw thread can be used in amplitude transformer and oscillating plate or the mode of welding couples.

6. a kind of removal is adhered to the device of hook surface powder according to claim 1, which is characterized in that outside flour part The lower end of case is provided with the hanging of 2cm-20cm high from the middle of outer container to two outer containers inside.

7. a kind of removal is adhered to the device of hook surface powder according to claim 1, which is characterized in that push hook portion The push plate divided is fastened on a moving belt by welding, screwing or bonding way.

8. a kind of removal is adhered to the device of hook surface powder according to claim 1, which is characterized in that push hook portion The driving wheel of the driving shaft and conveyer belt that divide is fastened by the way of key connecting；The driven wheel of driven shaft and conveyer belt is using bonded The mode connect fastens.

9. according to claim 1 it is a kind of removal be adhered to hook surface powder device, which is characterized in that driving motor and Electric rotating machine is stepper motor or servo motor, and driving motor and electric rotating machine are rotating speed and phase with rotary encoder Controllable motor.

10. a kind of removal is adhered to the device of hook surface powder according to claim 1, which is characterized in that control section PLC, ARM control systems can also be used instead of microcontroller to realize its control function.