Power cable connecting terminal and wiring construction
Technical field
This application involves the power cable wiring constructions of a kind of power cable connecting terminal and this connecting terminal of use.
Background technology
So far, high course continuation mileage, high speed can have become two important goals of whole world pursuit to Development of Electric Vehicles.And
The requirement of high course continuation mileage and high speed energy, decomposes and requires power battery large capacity and high current.In the market demand
Stimulation under in order to realize the two targets, first, research and development, production of the lithium electricity people in large capacity and high current single battery in the industry
On done a lot of work.Certainly, the two targets to be realized, other than the strict demand to single battery, others are closed
Higher requirements are also raised for key asembly:Such as the power cable for connecting battery module.
Currently, power battery uses direct current cables, the serial cable being broadly divided between component and component, component is to straight
Shunt cable between distribution box (header box) and direct-current power distribution cabinet are flowed to the cable between inverter.Currently, power in the market
The direct current cables that power-supply system uses is mainly the forms such as braid over braid, soft, Hard link row, compound switching piece.Wherein, braid over braid master
If being intertwined by the braiding of multiply bare conductor, in its surface wrapped multiple heat-shrinkable T bush, insulated hull after formation is a branch of, rise resistance to
Mill, insulating protection effect, then, the litzendraht wire of extraction is integrally crimped into inside single hole connecting terminal, in order to increase terminal and lead
Pulling capacity between line crosses the fixation that conducting wire carries out litzendraht wire on terminal using rivet mode.
However, the power cable and connecting terminal connection structure of above-mentioned form more or less have the following problems:
1. multiply works out line and integrates a conducting wire, weak heat-dissipating, conveyance capacity is weakened;
2. close, especially big in the harness square situation of braid over braid winding, not pliable, slightly larger for flexural deformation demand
Scene applicability it is not strong;
3. all litzendraht wires, which converge into one, enters single hole terminal, only outer ring conducting wire and termination contact, central conductor and lead
Line contact causes conducting wire and single hole termination contact area small, when super-high-current, generates heat seriously by squeezing;
4. crossing conducting wire processing method using rivet between litzendraht wire and terminal easily leads to braiding thread breakage, what pulling capacity reduced
Conveyance capacity is deteriorated simultaneously.
Invention content
The purpose of the application is:In view of the above-mentioned problems, this project proposes a kind of power cable connecting terminal and using this
The power cable wiring construction of connecting terminal, to reduce the contact resistance of power cable and connecting terminal, and reduces power cable
It is broken possibility.
The technical solution of the application is:
A kind of power cable connecting terminal, including the water conservancy diversion of metal material are arranged and line up integral structure with the water conservancy diversion
Pressure line terminal, the water conservancy diversion are arranged and are formed with several screw attachment holes, and the pressure line terminal is provided with line ball hole, the line ball hole
Hole wall is provided with several axially extending pressuring line grooves axially through one deformation joint of setting, the inner wall of the line ball hole.
This power cable connecting terminal of the application further includes following preferred embodiment based on the above technical solution:
The pressure line terminal includes:
The terminal body of direct integrally connected is arranged with the water conservancy diversion, and
With the direct integrally connected of the terminal body and two L-types being arranged symmetrically at left and right sides of the terminal body
Crimping arm;
The line ball hole is collectively formed in two crimping arms and the terminal body, and the deformation joint is formed in two institutes
It states between crimping arm.
The water conservancy diversion row is string configuration, and the length direction that several screw attachment holes are arranged along the water conservancy diversion is uniform
Arranged for interval, the pressure line terminal are arranged in the end that the water conservancy diversion is arranged.
The axially bored line of the line ball hole and the axially bored line of the screw attachment holes are arranged vertically.
The cross section of the water conservancy diversion row is U-shaped structure comprising water conservancy diversion is arranged bottom wall and is directly integrally connected to described
Water conservancy diversion arranges two water conservancy diversion at left and right sides of bottom wall and arranges side wall, is formed between water conservancy diversion row's bottom wall and described two water conservancy diversion row's side wall
There are U-type groove, the screw attachment holes to be vertically installed on the water conservancy diversion row bottom wall.
The terminal body is arranged on the same line with water conservancy diversion row's bottom wall.
The pressure line terminal is arranged altogether there are two line ball hole, two crimpings corresponding with line ball hole described in one of them
Arm arranges the direct integrally connected of side wall with described two water conservancy diversion respectively.
The axially bored line of one of them line ball hole extends in the U-type groove and prolongs in the same direction with the length of the U-type groove
It stretches, and the line ball hole is directly connected to the U-type groove.
Further include that the bus-bar being removably joined together and connection are arranged, the water conservancy diversion row is connected by penetrating the screw
The screw connect in hole is detachably connected with connection row.
A kind of power cable wiring construction, including power cable connecting terminal and power cable, the power cable wiring
Terminal uses the structure of above-mentioned power cable connecting terminal, the power cable to penetrate the line ball hole, and by the pressure
The crimp of line terminals and the power cable is pressed abd fixed in the line ball hole.
The advantages of the application is:
1, solve the problems, such as that crossing conducting wire processing method using rivet between litzendraht wire and terminal easily leads to establishment thread breakage,
Conveyance capacity is significantly improved while increasing pulling capacity.
2, conducting wire can arbitrarily be bent, with strong applicability for the slightly larger scene of flexural deformation demand.
3, power cable is carried using non-establishment net twisted wire structure and surface and cladding heat conductive insulating protective layer, heat dissipation performance
Height, heat are not easy to concentrate, and safety coefficient improves;
4, crimping hole number can be increased according to electric current, flexibly easily change;
5, the design of pressuring line groove increases the contact area and frictional resistance of conducting wire and pressure line terminal, reduces contact resistance,
Reduce fever;
6, line ball hole contraction distortion is convenient in the opening design (deformation joint) on pressure line terminal, to lock cable securely
In line ball hole.
Description of the drawings
In order to illustrate more clearly of the technical solution of the embodiment of the present application, required use in being described below to embodiment
Attached drawing be briefly described, the accompanying drawings in the following description is only some embodiments of the present application, for the common skill in this field
For art personnel, without creative efforts, other drawings may also be obtained based on these drawings.
Fig. 1 is the dimensional structure diagram of power cable connecting terminal in the embodiment of the present application;
Fig. 2 is the axonometric drawing of power cable connecting terminal in the embodiment of the present application;
Fig. 3 is power cable connecting terminal wiring construction schematic diagram in the embodiment of the present application;
Fig. 4 is power cable connecting terminal practical application demonstration graph in the embodiment of the present application;
Wherein:1- water conservancy diversion is arranged, 1a- water conservancy diversion row's bottom wall, 1b- water conservancy diversion row's side wall, 101- screw attachment holes, 2- pressure line terminals,
2a- terminal bodies, 2b- crimping arms, 201- line ball holes, 201a- pressuring line grooves, 202- deformation joints, 3- bus-bars, 4- connections row, 5-
Power cable.
Specific implementation mode
Said program is described further below in conjunction with specific embodiment.It should be understood that these embodiments are for illustrating
The application and be not limited to limitation scope of the present application.The implementation condition used in embodiment can be done according to the condition of specific producer
Further adjustment, the implementation condition being not specified is usually the condition in routine experiment.
Fig. 1 to Fig. 4 shows a specific embodiment of this power cable connecting terminal of the application comprising metal material
The water conservancy diversion row 1 of matter and the pressure line terminal 2 that integral structure is lined up with water conservancy diversion, it is clear that pressure line terminal 2 is also metal material.
Multiple (being three in figure) screw attachment holes 101 are formed on water conservancy diversion row 1, there are two line ball holes for the setting of pressure line terminal 2
201, axially through one deformation joint 202 of setting, the inner wall of line ball hole 201 is provided with a plurality of axial direction and prolongs the hole wall of line ball hole 201
The pressuring line groove 201a stretched.
Specifically, above-mentioned pressure line terminal 2 includes:The terminal body 2a that 1 direct integrally connected is arranged with water conservancy diversion, with terminal sheet
The direct integrally connecteds of body 2a and the crimping arm 2b of two L-types being arranged symmetrically at left and right sides of the terminal body 2a.Two pressures
Above-mentioned line ball hole 201 is collectively formed in line arm 2b and terminal body 2a, and above-mentioned deformation joint 202 is formed in two crimping arm 2b
Between.
When practical application, power cable 5 is penetrated into line ball hole 201, and by crimp to pressure line terminal 2 (because
The presence of deformation joint 202 so that pressure line terminal 2 is prone to compressive deformation, and 201 aperture of line ball hole reduces after extruding) and by power electric
Cable 5 is pressed abd fixed in line ball hole 201.Specifically, after power cable 5 penetrates line ball hole 201, crimping arm is squeezed by external force
2b, 201 aperture of line ball hole reduce, and power cable 5 is pinched at line ball hole 201 and is connect with the inner wall large area of line ball hole 201
It touches, reduces the contact resistance of power cable 5 and the connecting terminal.Screw attachment holes 101 are used to that the water conservancy diversion to be arranged 1 by screw
It is connected on external equipment (arranging 4 than connection described as follows).
Because the connecting terminal of the present embodiment uses above-mentioned special structure type, so above-mentioned power cable 5 can be by
Stranded conductor is formed in parallel, and non woven web twisted wire mode (not being woven together) is used between conducting wire, per share conducting wire 5A-50A is not
Deng depending on total current needs, per share conductive line surfaces individually coat heat conductive insulating protective layer, and heat dissipation performance improves, and heat is not easy
It concentrates, safety coefficient improves.
And then further improve power cable 5 and connecting terminal in the pressuring line groove 201a of 201 inner wall of line ball hole setting
Contact surface reduces contact resistance, reduces fever, while enhancing the bonding strength (pulling capacity) of power cable 5 and connecting terminal, drops
The possibility that low dynamics cable 5 is detached from from line ball hole 201.
In the present embodiment, water conservancy diversion row 1 is string configuration, and above three screw attachment holes 101 arrange 1 length along water conservancy diversion
Direction uniform intervals arrangement, and pressure line terminal 2 is arranged in the end of water conservancy diversion row 1.
The axially bored line of line ball hole 201 and the axially bored line of screw attachment holes 101 are arranged vertically, and so more convenient water conservancy diversion arranges 1
External and power cable 5 access.
Further, the cross section of above-mentioned water conservancy diversion row 1 is U-shaped structure comprising water conservancy diversion arranges bottom wall 1a and direct one
Body is connected to two water conservancy diversion row side wall 1b at left and right sides of water conservancy diversion row's bottom wall 1a, and water conservancy diversion arranges bottom wall 1a and two water conservancy diversion row's side wall 1b
Between be formed with U-type groove, and above-mentioned screw attachment holes 101 are then vertically installed in water conservancy diversion row's bottom wall 1a upper (rather than water conservancy diversion arrange side
Wall 1b).
And above-mentioned terminal body 2a and water conservancy diversion row's bottom wall 1a arrangements are on the same line.
Two crimping arm 2b corresponding with one of line ball hole 201 is direct with above-mentioned two water conservancy diversion row's side wall 1b respectively
Integrally connected.And the axially bored line of this line ball hole 201 is extended in above-mentioned U-type groove and is extended in the same direction with the length of U-type groove, together
When this line ball hole 201 be also directly connected to U-type groove.So designing is advantageous in that so that penetrates the dynamic of this line ball hole 201
Power cable 5 can extend into the length of bigger, and power cable is allowed not only to be contacted with 201 hole wall of line ball hole, but also with water conservancy diversion row's
Water conservancy diversion arranges bottom wall 1a and water conservancy diversion row's side wall 1b contacts, improves contact area, further decreases contact resistance.
When practical application, the electric current of each conducting wire flows to water conservancy diversion row 1 after the confluence of pressure line terminal 2, and water conservancy diversion row 1 is again by wearing
The screw entered in screw attachment holes 101 is connected (being detachably connected) with the row of connection 4, and connection row 4 connect with bus-bar 3 again, to
Bus-bar 3 is induced current into, realizes the series connection between battery modules.
Depending on overcurrent size and space size, the height of pressure line terminal and the size of width direction can suitably increase and decrease, crimping
The quantity in hole can be increased as needed.
Above-described embodiment is only the technical concepts and features for illustrating the application, and its object is to allow people that can understand this Shen
Content please is simultaneously implemented according to this, and the protection domain of the application can not be limited with this.It is all according to the application main technical schemes
The equivalent transformation or modification that Spirit Essence is done, should all cover within the protection domain of the application.