CN207944340U - A kind of steel truss arch top chord check car - Google Patents

A kind of steel truss arch top chord check car Download PDF

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Publication number
CN207944340U
CN207944340U CN201820320720.XU CN201820320720U CN207944340U CN 207944340 U CN207944340 U CN 207944340U CN 201820320720 U CN201820320720 U CN 201820320720U CN 207944340 U CN207944340 U CN 207944340U
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CN
China
Prior art keywords
wheel
main couple
swing
connect
around trajectory
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CN201820320720.XU
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Chinese (zh)
Inventor
黄国祥
范晓霞
周冬青
冷剑
方钢
高尚
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HUBEI SANLIU HEAVY INDUSTRIES Co Ltd
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HUBEI SANLIU HEAVY INDUSTRIES Co Ltd
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Priority to CN201820320720.XU priority Critical patent/CN207944340U/en
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Abstract

The utility model proposes a kind of steel truss to encircle top chord check car, including:Multiple heavy grade climbing walking mechanisms;Main couple rotating mechanism is connected in the walking mechanism;Main couple is fixedly connected in the main couple rotating mechanism;Cage is connect by electric block with the main couple;And controller, adjust the synchronism of multiple walking mechanisms, ramp angle of the detection walking mechanism in continuous walking simultaneously adjusts the rotational angle of the main couple rotating mechanism so that cage is in state parallel to the ground always.The inspection vehicle has automatic flat-adjustable function, is suitable for heavy grade continuous walking, and at low cost.

Description

A kind of steel truss arch top chord check car
Technical field
The utility model is related to bridge machineries and Bridge Testing Equipment technical field more particularly to a kind of steel truss to encircle inspection of winding up Look into vehicle.
Background technology
With the fast development of China express railway, large-scale steel truss arched bridge beam is more and more, the maintenance requirement to bridge Also higher and higher.When needing operation and parking maintenance on heavy grade track, inspection personnel will begin on vehicle frame or in cage It is under horizontality eventually and keeps balancing, if run-off the straight be easy to cause testing staff and falls, life security is on the hazard. Application No. is 201120291098.2, entitled " climbing device for inspection vehicle for steel truss arch bridge " to disclose a kind of inspection vehicle climbing dress It sets comprising running mechanism, main couple structure and levelling mechanism, running mechanism include walking frame and moving on walking frame Force mechanisms, travelling wheel and pinch wheels, actuating unit drive travelling wheel, the travelling wheel to be mounted on the upper table of track by driving member Face, the pinch wheels are mounted on the lower surface of track, and being also equipped in the pinch wheels makes railway clamp in travelling wheel and pinch wheels Between fastening spring.But existing top chord check car does not have automatic flat-adjustable function, and complicated integral structure generally, and tonnage is too Greatly.
Utility model content
For some or all of of the above-mentioned technical problem in the presence of the prior art, the utility model proposes one kind Top chord check car, the inspection vehicle have automatic flat-adjustable function, are suitable for heavy grade continuous walking, and at low cost.
In order to realize the above goal of the invention, the utility model proposes a kind of top chord check car having following structure, packets It includes:
Multiple heavy grade climbing walking mechanisms;
Main couple rotating mechanism is connected in the walking mechanism;
Main couple is fixedly connected in the main couple rotating mechanism;
Cage is connect by electric block with the main couple;And
Controller adjusts the synchronism of multiple walking mechanisms, ramp angle of the detection walking mechanism in continuous walking And the rotational angle of the main couple rotating mechanism is adjusted so that cage is in state parallel to the ground always.
In the present invention, the ramp angle of walking mechanism is constantly detected by controller, and according to ramp angle In time adjustment main couple rotating mechanism rotational angle so that the main couple being fixedly connected on main couple rotating mechanism with And the cage being connect with main couple is in the position with ground level always.And due to be constantly detection, a step by a step into Row angle adjusts, thus the amplitude of variation of opposite previous state is relatively small, and cage etc. is not likely to produce shaking, can better ensure that The personal safety of testing staff in cage.In addition, since structure setting is more reasonable, and using heavy grade climbing vehicle with walking machine Structure is suitable for heavy grade continuous walking, and at low cost.
In one embodiment, the main couple rotating mechanism includes:
Swing-around trajectory, the main couple are connected on swing-around trajectory;
Rotary drive assembly is connect by steel wire rope, Steel rope jointing apparatus structure with the swing-around trajectory described to drive Swing-around trajectory rotates;With
Support component is rotated, be connected on the outside of the swing-around trajectory and supports the swing-around trajectory.
In one embodiment, the rotary drive assembly includes:
Driving motor;
Driving wheel is connect with the driving motor;And
Driven wheel is connect by steel wire rope with the driving wheel.
In one embodiment, be equipped with wiring groove on the driving wheel and the driven wheel, the steel wire rope from The driving wheel starts, after winding at least two whole circles between the driving wheel and the driven wheel, the two of the steel wire rope End is extended from the driving wheel and is wrapped on the swing-around trajectory, and both ends end and the steel wire rope of the steel wire rope connect Connection mechanism connects, and the Steel rope jointing apparatus structure is fixedly connected with the swing-around trajectory.
In one embodiment, the Steel rope jointing apparatus structure includes:
Link is fixedly connected in the swing-around trajectory;And
Connect two tension assemblies at the steel wire rope both ends;The tension assembly includes:
It is tensioned head, one end is connected to the outside of the link, and the other end passes through the link and passes through locking Nut and elastic component are connected to the inside of the link;
Steel wire rope connector, one end is hinged with the tensioning head, and one end of the other end and the steel wire rope, which is fixed, to be connected It connects.
In one embodiment, the rotation support component includes:
Rotary supporting wheel is connect by rotational support component with the swing-around trajectory;And
Supporting rack is fixedly connected on the outside of the rotary supporting wheel, is supported and fixed when the swing-around trajectory rotates The rotary supporting wheel.
In one embodiment, the rotational support component includes the first anti-deflection whee and bogie wheel, and described first is anti-bias Sideslip when wheel is mounted on the rotary supporting wheel and is located at the both sides of the swing-around trajectory to prevent the swing-around trajectory from rotating, The bogie wheel is connected to the relative rotation for ensureing the two between the rotary supporting wheel and the swing-around trajectory.
In one embodiment, first anti-deflection whee and bogie wheel have multiple, set up separately in the rotary supporting wheel On, the bogie wheel includes mounting base and wheel, and the mounting base is fixedly connected on the rotary supporting wheel, and the wheel is lived It is dynamic to be located in the mounting base and abut the swing-around trajectory.
In one embodiment, the main couple connects the cage, the electric block by two electric blocks It is driven by the first variable-frequency motor, first variable-frequency motor is connect with the controller;Described two first variable-frequency motors are located at In motor housing, the motor housing is connected on the main couple.
In one embodiment, the controller includes angle detector and programmable PLC controller, the angle inspection It surveys instrument to be located on the main couple, gives the angle information transfer detected to the programmable PLC controller, it is described programmable PLC controller is connect with rotary drive assembly and the first variable-frequency motor.
In one embodiment, it there are two the main couple rotating mechanisms, is supported by two main couple rotating mechanisms The main couple, there are four walking mechanism, four walking mechanisms for connection component connection by walking for each main couple rotating mechanism It is divided into two groups, every group is all connected with photoelectric encoder to detect and control the synchronism of walking mechanism, is equipped on the main couple Angular transducer.
In one embodiment, the speed of travel of the inspection vehicle is 0.5m/min~5m/min, and maximum climbing is up to 46°。
In one embodiment, the walking mechanism includes:
Vehicle frame;
Drive component is connected on the vehicle frame;
Two wheels are located at the both sides of the driving component and are connect with the driving component, the wheel shaft of the wheel Connect the vehicle frame;And
Pressue device connect the climbing pressure for increasing the wheel with the wheel shaft of the wheel and the vehicle frame.
In one embodiment, the vehicle frame includes equalizer bar and bogie frame, the driving component, wheel wheel shaft and Pressue device is installed on the equalizer bar;The pressue device includes lever pressure-applying unit and press roll, and the lever adds One end of pressure component is connect with the vehicle frame, and the other end of the lever pressure-applying unit connects through the wheel shaft of floor and the wheel It connects, the press roll is connected to the other end of the lever pressure-applying unit and is connected to below the equalizer bar, acts on described The active force of one end of lever pressure-applying unit adds after the pressurization of lever pressure-applying unit conversion through the floor and press roll It is downloaded on the wheel.
In one embodiment, the pressue device includes:
Pressure rod, the upper end pass through the connection forcing elastic part of the link block in the bogie frame, and the end of pressure rod Head compresses the forcing elastic part by locking nut;
Pressing arm, one end are connect with the other end of the pressure rod;
Eccentric shaft, one end are connect with the other end of the pressing arm, and middle part connects the wheel shaft of wheel by floor;With And
Press roll is connected to the other end of eccentric shaft and is connected to the lower section of the equalizer bar.
In one embodiment, in the axial direction of one end of the longitudinal center line of the pressure rod and eccentric axis connection floor The distance between heart line is the longitudinal center line of one end of eccentric axis connection floor at a distance from the center line of the press roll 12 times.
In one embodiment, the driving component includes sequentially connected second variable-frequency motor, shaft coupling and deceleration Device, the retarder connect rack gear by output flange, and the gear ring is engaged with the gear ring on the wheel hub of the wheel.
In one embodiment, the outermost layer of the wheel is equipped with treated rubber layer, and the rubber layer can increase Big frictional force and bear certain pressure.
In one embodiment, it is connected separately with anti-bias mounting base on the outside of the both ends of the vehicle frame, each anti-bias installation Seat along the vehicle frame radial centre lines set there are two the second anti-deflection whee to prevent wheel sideslip.
Compared with prior art, the utility model has the advantage of:
The utility model on a set of inspection vehicle by being provided with eight heavy grade climbing walking mechanisms, eight vehicle with walking machine Structure can uniformly carry the weight of the self-level(l)ing device including main couple rotating mechanism and main couple above.And due to every It is provided with the second anti-deflection whee and pressue device in a walking mechanism, normal pressure when can not only increase climbing and wheel can be prevented Sideslip so that walking mechanism is suitable for heavy grade continuous walking.And since self-level(l)ing device structure is relatively easy, structure peace Row is reasonable, and whole weight and volume is smaller, and cost is relatively low.
Description of the drawings
The preferred embodiment of the utility model is described in detail below in conjunction with attached drawing, in figure:
Fig. 1 shows the operation principle schematic diagram of the top chord check car of the utility model;
Fig. 2 shows the structural schematic diagram of the main couple rotating mechanism in Fig. 1;
Fig. 3 shows the structural schematic diagram when rotary drive assembly in Fig. 1 is connect with swing-around trajectory;
Fig. 4 shows the structural schematic diagram of the Steel rope jointing apparatus structure in Fig. 3;
Fig. 5 shows the structural schematic diagram of the rotary drive assembly in Fig. 3;
Fig. 6 shows the main structure diagram of one of the walking mechanism in Fig. 1 embodiment;
Fig. 7 shows the overlooking structure diagram of the heavy grade climbing walking mechanism of Fig. 6;
Fig. 8 shows the left view structural representation of the heavy grade climbing walking mechanism of Fig. 6;
Fig. 9 shows the one of which concrete structure of the pressue device in Fig. 6;
Figure 10 shows the A-A sectional views of the pressue device in Fig. 9;
Figure 11 shows the B-B sectional views of the pressue device in Fig. 9.
In attached drawing, identical component uses identical reference numeral.Attached drawing is not drawn according to actual ratio.
Specific implementation mode
In order to make the technical solution of the utility model and advantage be more clearly understood, below in conjunction with attached drawing to the utility model Exemplary embodiment be described in more detail.Obviously, described embodiment is only the part of the utility model Embodiment, rather than the exhaustion of all embodiments.And in the absence of conflict, the embodiments of the present invention and implementation Feature in example can be combined with each other.
Inventor is during invention it is noted that being currently used for the inspection vehicle of steel truss arched bridge beam or not being related to leveling machine Although structure or mentioning equipped with levelling mechanism, the concrete structure of undisclosed levelling mechanism and how leveling is carried out.In addition, The problem of climbing walking mechanism of existing type is primarily present is:Hydraulic cylinder pushing tow step moving mechanism be between line-break It walks, vibration is bigger, the speed of travel is slow, walking mechanism efficiency is low, of high cost;More rubber wheel group rows based on four-bar linkage Though continuous walking can be realized by walking mechanism, cost is relatively lower, and universal climbing capacity is limited, and the gradient of creeping is no more than 36 °;It adopts With the walking mechanism of pin gear mechanism driving, though such walking mechanism is climbed, range and climbing capacity are greatly improved, whole Machine weight is too big, cost is too high.
For the above deficiency, the embodiments of the present invention propose a kind of heavy grade climbing walking mechanism, the vehicle with walking machine Structure has automatic flat-adjustable function, and is suitable for heavy grade continuous walking, and cost is relatively low.
The inventor of the utility model is on long-term practical basis, it is proposed that a kind of steel truss arch of the utility model winds up Check vehicle, and pass through all kinds of test experiments, it was demonstrated that the levelling device can in time, automatically carry out leveling, make testing staff institute Cage remain the horizontality on opposite ground, to better ensure that the personal safety of testing staff, not only cost It substantially reduces, and can realize that heavy grade continuously and is quickly walked.It is specifically described below.
Fig. 1 shows the one of which embodiment of the top chord check car of the utility model.In this embodiment, this practicality is new The top chord check car of type includes mainly:Multiple walking mechanisms 16, main couple rotating mechanism, main couple 11, cage 14 and controller. Wherein, main couple rotating mechanism is connect by balancing stand 19 with the walking mechanism 16 of top chord check car.Main couple 11 is fixedly connected In main couple rotating mechanism.Cage 14 is connect with main couple 11, controller by detect walking mechanism 16 ramp angle come Adjust the rotational angle of main couple rotating mechanism so that the cage 14 that main couple 11 is connected in climbing is in always and ground Horizontal state.
In one embodiment, as shown in Figure 1, main couple 11 connects cage 14 by two electric blocks 13.Electronic calabash Reed 13 is driven by the first variable-frequency motor 10, and the first variable-frequency motor 10 is connect with controller.Two the first variable-frequency motors 10 pass through Motor connecting base is connected on main couple 11.Alternatively, in a unshowned embodiment, two the first variable-frequency motors 10 are located at In motor housing, it is connected on main couple 11 by motor housing.
In one embodiment, controller includes mainly angle detector and programmable PLC controller.Wherein, angle is examined Instrument 17 is surveyed to be located on walking mechanism 16 and main couple 11.Angle detector 17 is by the angle information transfer detected to programmable PLC controller, the rotary drive assembly of programmable PLC controller and driving main couple rotating mechanism and the of driving cage 14 One variable-frequency motor 10 connects.Programmable PLC controller controls main couple by controlling the start and stop of rotary drive assembly The rotational angle of rotating mechanism, programmable PLC controller are hung by controlling the start and stop of the first variable-frequency motor 10 to control The displacement distance of cage 14.
In one embodiment, main couple rotating mechanism includes mainly:Swing-around trajectory 3, rotary drive assembly and rotation branch Support component.Wherein, four angles of main couple 11 are fixedly connected on by connector 12 on swing-around trajectory 3.Rotary drive assembly is logical Cross steel wire rope 5, Steel rope jointing apparatus structure 6 is connect with swing-around trajectory 3 to drive swing-around trajectory 3 to rotate.Rotate support component connection In the outside-supporting swing-around trajectory 3 of swing-around trajectory 3.
In one embodiment, as shown in Figure 3 and Figure 5, rotary drive assembly includes mainly:Driving motor 9, driving wheel 8 With driven wheel 7.Wherein, driving motor 9 connects driving wheel 8 with retarder by shaft coupling.Driving wheel 8 is connected by steel wire rope 5 Driven wheel 7.
In one embodiment, as shown in figures 1 and 3, it is equipped with wiring groove on driving wheel 8 and driven wheel 7.Steel wire rope 5 since driving wheel 8, (i.e. from a wiring of driving wheel 8 after at least two whole circles of winding between driving wheel 8 and driven wheel 7 Groove be wound into driven wheel 7 corresponding wiring groove arrive again driving wheel 8 wiring groove belong to winding one whole circle), steel wire rope 5 Both ends extend from driving wheel 8 and be wrapped on swing-around trajectory 3.Steel wire rope 5 after the respective rail around complete swing-around trajectory 3, The both ends end of steel wire rope 5 is separately connected from the top of swing-around trajectory 3 fixed to Steel rope jointing apparatus structure 6, Steel rope jointing apparatus Structure 6 is fixedly connected with swing-around trajectory 3.
In one embodiment, as shown in Figure 3 and Figure 4, Steel rope jointing apparatus structure 6 includes mainly:Link 6.1 and connection Two tension assemblies at the both ends of steel wire rope 5.Wherein, link 6.1 is fixedly connected in swing-around trajectory 3.Tension assembly is main Including:It is tensioned head 6.3 and steel wire rope connector 6.2.One end of tensioning head 6.3 is located at the outside of link 6.1, is tensioned head 6.3 The other end pass through link 6.1 and be connected to the inside of link 6.1 by locking nut 6.5 and elastic component 6.4.Steel wire rope One end of connector 6.2 and tensioning head 6.3 are hinged, and the other end of steel wire rope connector 6.2 is fixed with one end of steel wire rope 5 to be connected It connects.
In one embodiment, as depicted in figs. 1 and 2, rotation support component includes mainly:Rotary supporting wheel 1 and support Frame 15.Wherein, rotary supporting wheel 1 is connect by multiple rotational support components with swing-around trajectory 3.Supporting rack 15 is fixedly connected on rotation The outside for turning support wheel 1 supports and fixes rotary supporting wheel 1 when swing-around trajectory 3 rotates.
In one embodiment, as depicted in figs. 1 and 2, rotational support component includes mainly the first anti-deflection whee 4 and bogie wheel 2.Wherein, the first anti-deflection whee 4 has multiple, and the first anti-deflection whee 4 is mounted on rotary supporting wheel 1, and the first anti-deflection whee 4 is by two-by-two Symmetric mode sets up the sideslip when the both sides of swing-around trajectory 3 are to prevent swing-around trajectory 3 from rotating separately.Bogie wheel 2 is connected to rotation support Ensure the relative rotation of the two between wheel 1 and swing-around trajectory 3.Bogie wheel 2 includes mainly mounting base and wheel, and wherein mounting base is solid Surely it is connected on rotary supporting wheel 1, wheel is actively installed in mounting base and abuts swing-around trajectory 3.
In one embodiment, as shown in Fig. 2, the first anti-deflection whee 4 and bogie wheel 2 that are connected on rotary supporting wheel 1 are equal There is multiple, and scattering device.In a preferred embodiment, multiple first anti-deflection whees 4 can connect in a manner of being evenly arranged On rotary supporting wheel 1.Bogie wheel 2 is then that non-uniformly distributed mode is connected on rotary supporting wheel 1, under rotary supporting wheel 1 The quantity of the bogie wheel 2 of half-turn setting is more, few in the quantity for the bogie wheel 2 that the upper half-turn of rotary supporting wheel 1 is arranged, with preferably Meets the needs of load-bearing and stability of rotation.
As Fig. 6 shows that a kind of structure of the one of which embodiment of heavy grade climbing walking mechanism of the utility model is shown It is intended to.In this embodiment, heavy grade climbing walking mechanism includes mainly:21, two vehicle frame 20, drive component 22 and of wheel 23, pressue device 24 and 25 and second anti-deflection whee 28 and 29.Wherein, vehicle frame 20 includes mainly equalizer bar 20.1 and bogie frame 20.2, drive component 21 is connected to the middle part of vehicle frame 20 and is fixed to the bogie frame of vehicle frame by fasteners such as bolt or screws On 20.2.Two wheels 22 and 23 are located at the left and right sides of drive component 21 and are connect with drive component 21.Wheel 22 and 23 The equalizer bar 20.1 of wheel shaft connecting vehicle frame 20.Pressue device 24 and 25 corresponds to the pressure increased to wheel 22 and 23 when climbing respectively Power, the wheel axis connection of the pressue device 24 in left side and the wheel 22 in left side, the pressue device 25 on right side and the wheel 23 on right side Take turns axis connection.And the link block 20.3 in the left side corresponding with vehicle frame 20 of pressue device 24 in left side connects, the pressue device 25 on right side The link block connection on right side corresponding with vehicle frame 20.Downward pressure is mainly increased to wheel 22 and 23 by pressue device 24 and 25 It acts on to increase the frictional force needed when heavy grade climbing.
In one embodiment, as shown in Figure 6 to 8, by taking the pressue device in left side 24 as an example.The pressue device 24 in left side Include mainly lever pressure-applying unit and press roll 24.1.Wherein, one end of lever pressure-applying unit and the link block in vehicle frame 20 20.3 connections, wheel axis connection of the other end through floor 26 Yu wheel 22 of lever pressure-applying unit.Press roll 24.1 is connected to lever The other end (Fig. 6 is towards one end in vehicle frame 20) of pressure-applying unit and the lower section for being connected to equalizer bar 20.1, act on lever The active force of one end of pressure-applying unit adds at multiple through floor 26 and press roll 24.1 after the pressurization of lever pressure-applying unit conversion It is downloaded on wheel 22.
In one embodiment, as shown in Figure 6 to 8, the pressurization conversion multiple of lever pressure-applying unit is preferably 8 times to 15 Times.Such structure setting so that only need that in the smaller power of one end of lever pressure-applying unit load press roll can be passed through 24.1 load on a larger active force to wheel 22.Moreover, because lever multiple is not excessively high, lever pressure-applying unit is not allowed Fragile, in addition the conversion of strong lever, the volume of lever pressure-applying unit can be done smaller, be not take up too many space, be convenient for It is also more attractive while installation, practical.
In one embodiment, as Fig. 9 to Figure 11 shows the one of which concrete structure of pressue device 24.Wherein, add Pressure device 24 includes mainly:Pressure rod 24.2, pressing arm 24.3, eccentric shaft 24.4 and press roll 24.1.Wherein, pressure rod 24.2 For hex bolts structure, the upper end passes through the connection forcing elastic of the link block 20.3 in bogie frame 20.2 part 24.5, and adds The end of compression bar 24.2 forcing elastic part 24.5 is compressed by locking nut 24.6.Pressing arm 24.3 is bending structure, pressing arm 24.3 one end is fixedly connected with the lower end of pressure rod 24.2, and the other end of pressing arm 24.3, which is bent, is connected to eccentric shaft On 24.4 front end.The front end of eccentric shaft 24.4 is connect with the lower end of pressing arm 24.3, and the middle part of eccentric shaft 24.4 passes through floor The wheel shaft of 26 connection wheels 22.As shown in figure 5, press roll 24.1 is connected to the rear end of eccentric shaft 24.4, and press roll 24.1 to On be connected to the lower section of equalizer bar 20.1.
In one embodiment, as shown in Figure 6 to 8, the longitudinal center line s1 of pressure rod 24.2 connects with eccentric shaft 24.4 The distance between the longitudinal center line s2 of one end of rib plate 26 s1s2 are the axial directions of one end that eccentric shaft 24.4 connects floor 26 12 times of the distance between center line s2 and the center line s3 of press roll 24.1 s2s3.Therefore, if giving 24.5 institute of forcing elastic part At end, default one 10 kilograms or so of power is loaded into the active force of the 120 kg on wheel 22 into after crossing lever conversion.
In one embodiment, as shown in fig. 7, drive component 21 includes mainly sequentially connected second variable-frequency motor 21.1, shaft coupling 21.2 and retarder 21.3.Retarder 21.3 connects rack gear 21.4, gear ring 21.4 and vehicle by output flange Wheel 22 is connected with 23 wheel hub.Thus, drive gear ring 21.4, wheel 22 and 23 to rotate when the second variable-frequency motor 21.1 rotates, vehicle The wheel shaft of wheel 22 and 23 is fixed on motionless on vehicle frame 20 through fastening assembly 27.
In one embodiment, the outermost layer of wheel 22 and 23 is equipped with the rubber layer by special process processing, rubber layer Friction can be increased and bear certain pressure.
In one embodiment, due to being equipped with pressue device 24 and the 25, second anti-deflection whee 28 and 29 and symmetrically arranged Structure so that compact overall structure, weight substantially reduce, and the ramp angle of the walking mechanism of the utility model is up to 46 °, this reality 5m/min is can reach with the speed of travel of novel walking mechanism.
In one embodiment, as shown in Figures 6 to 9, it is connected separately with anti-bias mounting base 30 on the outside of the both ends of vehicle frame 20, Each anti-bias mounting base 30 is arranged with two the second anti-deflection whees 29 to prevent the utility model along the radial centre lines of vehicle frame Walking mechanism sideslip in walking or climbing.
In one embodiment, as shown in Figures 6 to 9, the second anti-deflection whee 29 by anti-off-axis and adjusting nut with it is anti-bias Mounting base 30 connects, and can adjust the anti-bias default of the second anti-deflection whee 29 by adjusting nut according to the situation of walking track 18 Amount.
Illustrate, the heavy grade in the utility model refers to being greater than or equal to 45 °, such as 46 ° of the gradient.Quick row Walk to refer to that the highest speed of travel can reach 5m/min.Continuous walking refers to be interrupted or stop midway in climbing It is first adjusted or leveling, but it is automatic in the process of walking and smoothly carry out leveling.
Although the preferred embodiment of the utility model has been described, once a person skilled in the art knows basic Creative concept, then additional changes and modifications may be made to these embodiments.Therefore, the following claims are intended to be interpreted as wraps It includes preferred embodiment and falls into having altered and/or changing, embodiment according to the present utility model for the scope of the utility model The change and/or modification made should be covered within the scope of the utility model.

Claims (16)

1. a kind of steel truss encircles top chord check car, which is characterized in that including:
Multiple heavy grade climbing walking mechanisms;
Main couple rotating mechanism is connected in the walking mechanism;
Main couple is fixedly connected in the main couple rotating mechanism;
Cage is connect by electric block with the main couple;And
Controller adjusts the synchronism of multiple walking mechanisms, ramp angle and tune of the detection walking mechanism in continuous walking The rotational angle of the main couple rotating mechanism is saved so that cage is in state parallel to the ground always.
2. inspection vehicle according to claim 1, which is characterized in that the main couple rotating mechanism includes:
Swing-around trajectory, the main couple are connected on swing-around trajectory;
Rotary drive assembly is connect with the swing-around trajectory to drive the rotation by steel wire rope, Steel rope jointing apparatus structure Orbit rotation;With
Support component is rotated, be connected on the outside of the swing-around trajectory and supports the swing-around trajectory.
3. inspection vehicle according to claim 2, which is characterized in that the rotary drive assembly includes:
Driving motor;
Driving wheel is connect with the driving motor;And
Driven wheel is connect by steel wire rope with the driving wheel.
4. inspection vehicle according to claim 3, which is characterized in that be equipped with wiring on the driving wheel and the driven wheel Groove, the steel wire rope wind at least two whole circles since the driving wheel between the driving wheel and the driven wheel Afterwards, the both ends of the steel wire rope are extended from the driving wheel and are wrapped on the swing-around trajectory, the both ends of the steel wire rope End is connect with the Steel rope jointing apparatus structure, and the Steel rope jointing apparatus structure is fixedly connected with the swing-around trajectory.
5. inspection vehicle according to claim 4, which is characterized in that the Steel rope jointing apparatus structure includes:
Link is fixedly connected in the swing-around trajectory;And
Connect two tension assemblies at the steel wire rope both ends;The tension assembly includes:
It is tensioned head, one end is connected to the outside of the link, and the other end passes through the link and passes through locking nut The inside of the link is connected to elastic component;
Steel wire rope connector, one end is hinged with the tensioning head, and the other end is fixedly connected with one end of the steel wire rope.
6. the inspection vehicle according to any one of claim 2 to 5, which is characterized in that the rotation support component includes:
Rotary supporting wheel is connect by rotational support component with the swing-around trajectory;And
Supporting rack is fixedly connected on the outside of the rotary supporting wheel, is supported and fixed when the swing-around trajectory rotates described Rotary supporting wheel.
7. inspection vehicle according to claim 6, which is characterized in that the rotational support component includes the first anti-deflection whee and branch Wheel is held, first anti-deflection whee is mounted on the both sides on the rotary supporting wheel and positioned at the swing-around trajectory to prevent the rotation Turn sideslip when orbit rotation, the bogie wheel is connected to the phase for ensureing the two between the rotary supporting wheel and the swing-around trajectory To rotation.
8. inspection vehicle according to claim 7, which is characterized in that first anti-deflection whee and bogie wheel have it is multiple, point It is located on the rotary supporting wheel, the bogie wheel includes mounting base and wheel, and the mounting base is fixedly connected on the rotation On support wheel, the wheel is actively installed in the mounting base and abuts the swing-around trajectory.
9. inspection vehicle according to claim 1, which is characterized in that there are two the main couple rotating mechanisms, passes through two Main couple rotating mechanism supports the main couple, and there are four walkings for connection component connection by walking for each main couple rotating mechanism Mechanism, four walking mechanisms are divided into two groups, and every group is respectively connected with photoelectric encoder to detect and control the synchronism of walking mechanism, Angular transducer is installed on the main couple.
10. inspection vehicle according to claim 1, which is characterized in that the speed of travel of the inspection vehicle is 0.5m/min~5m/ Min, maximum ramp angle are up to 46 °.
11. inspection vehicle according to claim 1, which is characterized in that the walking mechanism includes:
Vehicle frame;
Drive component is connected on the vehicle frame;
Two wheels are located at the both sides of the driving component and are connect with the driving component, the wheel axis connection of the wheel The vehicle frame;And
Pressue device connect the climbing pressure for increasing the wheel with the wheel shaft of the wheel and the vehicle frame.
12. inspection vehicle according to claim 11, which is characterized in that the vehicle frame includes equalizer bar and bogie frame, described Drive component, the wheel shaft of wheel and pressue device are installed on the equalizer bar;The pressue device includes lever pressurization group One end of part and press roll, the lever pressure-applying unit is connect with the vehicle frame, and the other end of the lever pressure-applying unit is through rib The wheel axis connection of plate and the wheel, the press roll are connected to the other end of the lever pressure-applying unit and are connected to described flat Below balance beam, the active force for acting on one end of the lever pressure-applying unit passes through after the pressurization of lever pressure-applying unit conversion The floor and press roll are loaded on the wheel.
13. inspection vehicle according to claim 12, which is characterized in that the pressue device includes:
Pressure rod, the upper end passes through the connection forcing elastic part of the link block in the bogie frame, and the end of pressure rod is logical It crosses locking nut and compresses the forcing elastic part;
Pressing arm, one end are connect with the other end of the pressure rod;
Eccentric shaft, one end are connect with the other end of the pressing arm, and middle part connects the wheel shaft of wheel by floor;And
Press roll is connected to the other end of eccentric shaft and is connected to the lower section of the equalizer bar.
14. inspection vehicle according to claim 13, which is characterized in that the longitudinal center line of the pressure rod connects with eccentric shaft The distance between the longitudinal center line of one end of rib plate is that the longitudinal center line of one end of eccentric axis connection floor adds with described 12 times of the distance of the center line of pinch roller.
15. inspection vehicle according to claim 14, which is characterized in that the driving component includes sequentially connected second change Frequency motor, shaft coupling and retarder, the retarder connect rack gear, the wheel of the gear ring and the wheel by output flange Gear ring engagement on hub.
16. the inspection vehicle according to any one of claim 11 to 15, which is characterized in that the outermost layer of the wheel is equipped with Treated rubber layer, the rubber layer energy increasing friction force and bears certain pressure;
It is connected separately with anti-bias mounting base on the outside of the both ends of the vehicle frame, radial center of each anti-bias mounting base along the vehicle frame Line set there are two the second anti-deflection whee to prevent wheel sideslip.
CN201820320720.XU 2018-03-08 2018-03-08 A kind of steel truss arch top chord check car Expired - Fee Related CN207944340U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108252212A (en) * 2018-03-08 2018-07-06 湖北三六重工有限公司 A kind of steel truss encircles top chord check car
CN110241723A (en) * 2019-06-12 2019-09-17 咸宁职业技术学院 A kind of inspection vehicle of adjustable center of gravity

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108252212A (en) * 2018-03-08 2018-07-06 湖北三六重工有限公司 A kind of steel truss encircles top chord check car
CN108252212B (en) * 2018-03-08 2024-05-28 湖北三六重工有限公司 Steel truss arch winding inspection vehicle
CN110241723A (en) * 2019-06-12 2019-09-17 咸宁职业技术学院 A kind of inspection vehicle of adjustable center of gravity
CN110241723B (en) * 2019-06-12 2021-02-19 咸宁职业技术学院 Inspection vehicle with adjustable gravity center

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