CN207942254U - Shell part processing blind hole depth on-line checking and automatic cleaning apparatus - Google Patents
Shell part processing blind hole depth on-line checking and automatic cleaning apparatus Download PDFInfo
- Publication number
- CN207942254U CN207942254U CN201820233056.5U CN201820233056U CN207942254U CN 207942254 U CN207942254 U CN 207942254U CN 201820233056 U CN201820233056 U CN 201820233056U CN 207942254 U CN207942254 U CN 207942254U
- Authority
- CN
- China
- Prior art keywords
- detector
- mounting plate
- hole
- detection bar
- hole depth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
The utility model discloses a kind of shell part processing blind hole depth on-line checking and automatic cleaning apparatus, belong to machinery equipment parts technical field of mechanical processing.A kind of shell part processing blind hole depth on-line checking and automatic cleaning apparatus, it includes the total holder of system, installation board mount, detector mounting plate, the pneumatic device cleared up automatically for the on-line real-time measuremen device of hole depth detection and for remaining chip in hole being fixed on detector mounting plate, and drives the automatic reset mechanism of mounting plate holder pivots.The integrating device solves the problems, such as to detect whether blind hole depth meets processing request or reach predetermined value in time in shell part plane hole system mechanical processing process, realizes automatic cleaning apparatus and integrate formula design with hole depth on-line measuring device.
Description
Technical field
The utility model is related to machinery equipment parts technical field of mechanical processing, more particularly to a kind of shell class zero
Part plane hole system is machined the one of the automatic Removal Technology of chips in blind hole depth online measuring technique and hole and the two
Body integrated technology.
Background technology
Shell part is one of widely applied important foundation parts in mechanical equipment, and typical shell part is such as
Reducer shell, gear box casing and Drive axle housing etc., the component of machine such as axis, set, gear are fitted together, are made by they
It keeps relatively correct operating position, so as to according to certain transmission rule coordinated movement of various economic factors.The machinery of shell part
Processing is mainly processed plane peace face system according to design requirement, and the mechanical processing of wherein plane hole system is mostly non-through
The processing of threaded hole system should ensure the dimensional accuracy and positional precision in hole in process, also to handle well hole and plane it
Between correlation.The processing technology step of non-through threaded hole system is usually drilling, reaming, chamfering, tapping, and general use is combined
Lathe or special purpose machine tool, flexible machining centre etc. are processed, and on same machining tool or machining center, fix processing
After positioning datum, by converting different process Working positions, using different tens of process tool, to the non-through threaded hole of plane
System is processed, and completes all process steps of coarse-fine processing.Therefore, one procedure of any of which occurs all causing entirely to add for topic
Work lathe or machining center are stagnated, and processing efficiency and cost are influenced.
In the machining work process of the non-through threaded hole system of plane, the preceding road as tapping is processed in blind hole drilling, reaming
Process, positional precision and dimensional accuracy will have a direct impact on the tapping processing of follow-up threaded hole, the especially depthometer of blind hole
It is very little, if the working depth of blind hole does not meet processing technology and requires or do not reach predetermined value, in the tapping of follow-up threaded hole
Process tool screw tap can be caused to touch bottom hole in manufacturing procedure, resistance abruptly increase causes fractureing for process tool screw tap, blocks screw thread
Hole, need to shut down and do over again, and entire part rejection is resulted even in when serious, to influence to manufacture efficiency, increase manufacturing cost.
In addition, in the drilling of blind hole, reaming mechanical processing process, part chips must be had and remained in hole, follow-up spiral shell is influenced
The precision and quality of pit tapping processing, therefore before threaded hole processing, it needs remaining chip carrying out cleaning removal,
To ensure following process precision and quality.However generally use specified station manual cleaning in traditional mechanical processing process, it should
Method not only labor intensive and time, but also the fatigue due to staff and carelessness, it is difficult to ensure that residual chip is quick
With thorough cleaning, has using small-sized non through hole cleaning equipment by consulting related data also, wiped by hairbrush reciprocating rotation
Method clears up the residual chip inside blind hole, and cleaning efficiency is not high, and easily causes the secondary scratch of hole wall.Therefore right
It is especially miscellaneous to the residual chip in the working depth size of blind hole and hole in the mechanical processing technique of the non-through threaded hole system of plane
Matter is strictly controlled, it appears particularly urgent！
Utility model content
In view of the above technical problems, the utility model proposes a kind of shell part processing blind hole depth on-line checking and certainly
Dynamic cleaning plant, which solves cannot detect blind hole depth in time in shell part plane hole system mechanical processing process to be
No the problem of meeting processing request or reaching predetermined value, avoids the Kong Zhi that hole depth is below standard in plane hole system mechanical processing process
Tap into tapping procedures, to cause screw tap to fracture, block threaded hole the phenomenon that；In addition the inspection of device involved by patent of the present invention
Gauge head uses hollow design (hollow shaft), and gas can be connected after hole depth detects, functions simultaneously as the effect of air current spray nozzle
Cleared up in hole, realizes automatic cleaning apparatus and integrate formula design with hole depth on-line measuring device.
In order to achieve the above technical purposes, the utility model is using following specific technical solution：
A kind of shell part processing blind hole depth on-line checking and automatic cleaning apparatus, including：
The total holder of system, for realizing being connected and fixed for the present apparatus and external processing equipment；
Board mount is installed, one end is rotatablely connected by shaft and the total holder of the system, and inspection is fixedly connected on the other end
Gauge head mounting plate is equipped at least one detector device on detector mounting plate；
Detector mounting plate is equipped with closed gas-flow distributing chamber, for being delivered to air-flow uniform and stable on mounting plate
Each detector；
The detector device includes detector, detection bar and detection bar guide sleeve, and the detector and detection bar are
Hollow shaft with stepped hole, the outer surface that detector is relatively large in diameter end hollow shaft are mounted on detection bar by the way that hole axle cooperation is nested
It being relatively large in diameter in the mounting hole at end, and the stepped hole in detector and detection bar communicates, detection bar is equipped with the first stomata, the
One stomata is communicated with the stepped hole in detection bar；
The outer surface of the detection shank diameter small end axis fits through the central through hole of detection bar guide sleeve, inspection by hole axle
Measuring staff guide sleeve is equipped with the second stomata, and the second stomata is communicated with closed gas-flow distributing chamber, and closed gas-flow distributing chamber is by connecing air-casing
It is connected with external gas source；
Detection bar guide sleeve end is connected with pickup plate, and the rear portion of pickup plate is equipped with close to switch, passes through reset
Spring realizes reciprocating motion of the detection bar in hole depth detection process relative to detection bar guide sleeve；
The outer wall of the detection bar guide sleeve is fixedly mounted on detector mounting plate, detector mounting plate and installation board mount
It is fixedly connected；
Actuating mechanism, for driving the installation board mount to rotate around the axis and resetting.
The detector mounting plate includes mounting plate after detector front mounting plate, detector intermediate die plate and detector,
The detector front mounting plate, detector intermediate die plate and mounting plate three after detector connected by bolt group to be formed it is closed
Air flow method room.
The actuating mechanism includes cylinder, air cylinder support and cylinder connector；Wherein, cylinder is mounted on by air cylinder support is
It unites on total holder, the telescopic rod front end of cylinder is connected by cylinder connector with mounting plate after detector.
Detection limited block for being positioned to the position for installing board mount is installed on the total holder of system.
The external processing equipment includes building-block machine or machining center.
Advantageous effect：
The first, by shell part plane hole system processing blind hole depth on-line measuring device, drilling, reaming process terminate
The machining information whether hole depth reaches processing request can be obtained in time afterwards, avoid causing machining tool screw tap in follow-up tapping procedures
Fracture, block threaded hole, cause processing part to do over again or scrap.
The second, through hole is interior remains chip automatic cleaning apparatus, is synchronized while hole depth detects and realizes that machinery adds in hole
Stevedore's damage stays the automatic cleaning of borings, and the precision and quality of follow-up threaded hole is effectively ensured, and the device uses gas in addition
Dynamic control technology realizes clearing function, mainly uses compressed air as working media, environment friendly and pollution-free.
On-line measuring device and control system, automatic cleaning apparatus involved by third, the utility model and control system
Modularized design, is readily integrated into the general control system of various machining equipments, preferably realizes the online reality of hole depth
When detection and hole in mechanical processing kish chip automatic cleaning, improve the total quality and efficiency of hole machined.
Description of the drawings
Fig. 1 is the structural representation of the utility model shell part processing blind hole depth on-line checking and automatic cleaning apparatus
Figure；
Fig. 2 is the close-up schematic view of Fig. 1；
Fig. 3 is the vertical view of Fig. 1；
Fig. 4 is the close-up schematic view of Fig. 3；
Wherein, 1-detector, 2-trip bolts, 3-detection bars, 4-resetting springs, 5-detection bar guide sleeves, 6-spiral shells
Female group, 7-flat head screws, 8-limited blocks, 9-pickup plates, 10-soket head cap screws, 11-close to switch, 12-connect
Nearly switch mounting bracket, 13-connect air-casing, (14,15,23)-bolt group, (16,17)-installation board mount, (18,19)-turn
Mounting plate after axis, the total holder of 20-systems, 21-detector front mounting plates, 22-detector intermediate die plates, 24-detectors,
25-closed gas-flow distributing chamber, 26-detection limited blocks, 27-air cylinder supports, 28-cylinders, 29-cylinder connectors, 30-gas
Cylinder off-position, 31-installation board mount off-positions, 32-on-line checkings and automatic cleaning integrating device inoperative position
It sets, the 33-the second stomata, the 34-the first stomata, 35-connect air-casing stomata.
Specific implementation mode
The utility model embodiment discloses a kind of shell part processing blind hole depth on-line checking and automatic cleaning fills
Set, can acquisition pores deeply convince breath in time after drilling, reaming process, while realizing the automatic of residual process chip in hole
Cleaning, avoids causing screw tap to fracture in follow-up tapping procedures, blocks threaded hole, causes what processing part did over again or scrapped to show
As the efficiency and quality of follow-up threaded hole is effectively ensured.
In order to make the technical means, creative features, achievement of purpose, and effectiveness of the utility model be easy to understand, under
It is expanded on further in face of the utility model.
A kind of shell part processing blind hole depth on-line checking that the utility model embodiment provides is filled with automatic cleaning
It sets comprising system total holder, detector mounting plate, is fixed on being examined for hole depth on detector mounting plate at installation board mount
The on-line real-time measuremen device of survey and the pneumatic device cleared up automatically for remaining chip in hole, and installation board mount is driven to turn
Dynamic automatic reset mechanism.
As shown in Figure 1 to 4, shell part plane hole system processing blind hole depth on-line measuring device is mainly by examining
Gauge head 1, detection bar 3, detection bar guide sleeve 5 and pickup plate 9 form.The detector 1 is relatively large in diameter the appearance of end hollow shaft
Face is relatively large in diameter mounted on detection bar 3 in the mounting hole at end by hole axle cooperation nesting, and carries out axial and week by trip bolt 2
To fixation.The outer surface of 3 diameter small end axis of the detection bar fits through the central through hole of detection bar guide sleeve 5 by hole axle,
The nut group 6 that is threaded through of its end is connected with pickup plate 9, realizes that detection bar 3 was detected in hole depth by resetting spring 4
Reciprocating motion in journey relative to detection bar guide sleeve 5.The detection bar guide sleeve 5 is fixedly mounted by flat head screw 7 and limited block 8
After detector on mounting plate 24.When shell part plane hole system processing hole depth is not up to processing request or not up to makes a reservation for
When value, with the Forward of the total holder of system 20, detector 1 is contacted with the bottom hole of blind hole to be detected, is generated resistance thrust, is driven
Detection bar 3 is moved after pushing pickup plate 9 relative to being moved after detection bar guide sleeve 5, rear when moving distance and reaching predetermined stroke,
It is tightened in soket head cap screw 10 on pickup plate 9 to collide close to switch 11, triggering generates signal pulse, and system receives and locates
Signal is managed, shows that shell part plane hole system processes the below standard processing request of hole depth on system display panel.It is described close
Switch 11 is fixed on after detector by mounting bracket of approach switch 12 on mounting plate 24.
Chip automatic cleaning apparatus is remained in the hole mainly by detector 1, detection bar 3,25 and of closed gas-flow distributing chamber
Connect the composition of air-casing 13.The closed gas-flow distributing chamber 25 is by detector front mounting plate 21, detector intermediate die plate 22 and detection
24 three of mounting plate connects to be formed by bolt group after head.
The detector 1 is the hollow shaft with stepped hole, and detection bar 3 is relatively large in diameter end with stepped hole, detector 1
It is communicated with the stepped hole in detection bar 3, the first stomata 34 in detection bar 3 is communicated with the stepped hole in detection bar 3, and detection bar is led
The second stomata 33 on set 5 is communicated with closed gas-flow distributing chamber 25.When detection bar 3 does not slide relative to detection bar guide sleeve 5,
That is shell part plane hole system processing blind hole depth meets processing request, the second stomata 33 on detection bar guide sleeve 5 and detection
The first stomata 34 on bar 3 communicates, the air-flow in closed gas-flow distributing chamber 25 by the second stomata 33 on detection bar guide sleeve 5,
The first stomata 34 in detection bar 3 is relatively large in diameter the stepped hole at end into detection bar 3, reaches going out for 1 diameter small end of detector
Stomata.
The mounting plate 24 after connecing air-casing 13 and detector front mounting plate 21, detector, by with flat head screw 7 and limit
Position 8 identical structure of block is fixed, and is connect air-casing stomata 35 and is communicated with closed gas-flow distributing chamber 25, and external air flow enters through connecing air-casing 13
Closed gas-flow distributing chamber 25.
Hole depth detection meet processing request after, automatic control system connect pneumatic control valve, air-flow by connect air-casing 13 into
Enter, air-flow is passed through processed plane hole system bottom hole, to be remained in hole by the venthole output of 1 diameter small end of detector
Chip is blown out, and after the cleaning of defined duration of ventilation, is moved after the total holder of system 20, and detector 1 is exited out of hole, is completed to institute
Process the automatic cleaning of plane hole system.Chip automatic cleaning apparatus is remained in above-mentioned hole mainly uses compressed air to be situated between as work
Matter, the pressure of compressed air source be 0.6~0.8MPa, it is specified that duration of ventilation be 0.5~5s, disclosure satisfy that all shell classes zero
Part plane hole system processes the requirement of residual chip cleaning in hole.
The on-line checking is connect with automatic cleaning integrating device automatic reset mechanism by cylinder 28, air cylinder support 27, cylinder
First 29, the cylinder 28 is mounted on by air cylinder support 27 on the total holder of system 20, and the telescopic rod front end of cylinder 28 passes through cylinder
Connector 29 is connected with mounting plate after detector 24, by the flexible stroke of the telescopic rod of cylinder 28, drive on-line checking with it is automatic
Cleaning integrating device rotates around the shaft, realizes its automatic switchover homing action in operating position and off-position.
The operating position is that mounting plate fixing bracket is in horizontal position state as shown in Figure 1, and off-position is
Mounting plate fixing bracket is in obliquity state as shown in Figure 1.
The operating position is accurately positioned by the detection limited block 26 on the total holder of system 20, it is ensured that online
The operating position precision of detection and automatic cleaning integrating device.
Above-mentioned on-line real-time measuremen device can detect the hole depth of all blind holes of processing plane endoporus system, diameter system of hole system simultaneously
Ranging from 2~φ of φ 45mm are arranged, blind hole depth detection range is adjusted with the diameter series variation of hole system, and maximum magnitude is no more than
50mm, such as the depth of the thread Pilot hole φ 10.2mm of detection M12 is 20~27mm, detects the thread Pilot hole φ 12mm's of M14
Depth is 25~32mm, disclosure satisfy that the hole depth testing requirements of all shell part planes hole system processing.
The foregoing description of the disclosed embodiments enables professional and technical personnel in the field to realize or use this practicality new
Type.Various modifications to these embodiments will be apparent to those skilled in the art, and determine herein
The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present utility model.Cause
This, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The widest range consistent with features of novelty.
Claims (5)
1. a kind of shell part processing blind hole depth on-line checking and automatic cleaning apparatus, which is characterized in that including：
The total holder of system, for realizing being connected and fixed for the present apparatus and external processing equipment；
Board mount is installed, one end is rotatablely connected by shaft and the total holder of the system, and detector is fixedly connected on the other end
Mounting plate is equipped at least one detector device on detector mounting plate；
Detector mounting plate is equipped with closed gas-flow distributing chamber, for being delivered to for air-flow uniform and stable is each on mounting plate
Detector；
The detector device includes detector, detection bar and detection bar guide sleeve, and the detector and detection bar are to carry
The hollow shaft of stepped hole, the outer surface that detector is relatively large in diameter end hollow shaft are mounted on detection shank diameter by the way that hole axle cooperation is nested
It is communicated compared with the stepped hole in the mounting hole of big end, and in detector and detection bar, detection bar is equipped with the first stomata, the first gas
Hole is communicated with the stepped hole in detection bar；
The outer surface of the detection shank diameter small end axis fits through the central through hole of detection bar guide sleeve, detection bar by hole axle
Guide sleeve is equipped with the second stomata, and the second stomata communicates with closed gas-flow distributing chamber, and closed gas-flow distributing chamber is by connecing air-casing and outside
Connect air source connection；
Detection bar guide sleeve end is connected with pickup plate, and the rear portion of pickup plate is equipped with close to switch, passes through resetting spring
Realize reciprocating motion of the detection bar in hole depth detection process relative to detection bar guide sleeve；
The outer wall of the detection bar guide sleeve is fixedly mounted on detector mounting plate, and detector mounting plate and installation board mount are fixed
Connection；
Actuating mechanism, for driving the installation board mount to rotate around the axis and resetting.
2. shell part processing blind hole depth on-line checking according to claim 1 and automatic cleaning apparatus, feature
It is, the detector mounting plate includes mounting plate after detector front mounting plate, detector intermediate die plate and detector, described
Detector front mounting plate, detector intermediate die plate connect to form closed gas-flow with mounting plate three after detector by bolt group
Distributing chamber.
3. shell part processing blind hole depth on-line checking according to claim 1 and automatic cleaning apparatus, feature
It is, the actuating mechanism includes cylinder, air cylinder support and cylinder connector；Wherein, cylinder is mounted on system by air cylinder support
On total holder, the telescopic rod front end of cylinder is connected by cylinder connector with mounting plate after detector.
4. shell part processing blind hole depth on-line checking according to claim 1 and automatic cleaning apparatus, feature
It is, the detection limited block for being positioned to the position for installing board mount is installed on the total holder of system.
5. shell part processing blind hole depth on-line checking according to claim 1 and automatic cleaning apparatus, feature
It is, the external processing equipment includes building-block machine or machining center.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820233056.5U CN207942254U (en) | 2018-02-09 | 2018-02-09 | Shell part processing blind hole depth on-line checking and automatic cleaning apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820233056.5U CN207942254U (en) | 2018-02-09 | 2018-02-09 | Shell part processing blind hole depth on-line checking and automatic cleaning apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207942254U true CN207942254U (en) | 2018-10-09 |
Family
ID=63699867
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820233056.5U Active CN207942254U (en) | 2018-02-09 | 2018-02-09 | Shell part processing blind hole depth on-line checking and automatic cleaning apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207942254U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108177025A (en) * | 2018-02-09 | 2018-06-19 | 盐城工学院 | Shell part plane hole system's processing blind hole depth on-line checking and automatic cleaning integrating device and its detection and method for cleaning |
-
2018
- 2018-02-09 CN CN201820233056.5U patent/CN207942254U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108177025A (en) * | 2018-02-09 | 2018-06-19 | 盐城工学院 | Shell part plane hole system's processing blind hole depth on-line checking and automatic cleaning integrating device and its detection and method for cleaning |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2019019845A1 (en) | Tire mold drilling working platform and machine tool, and method for machining vent holes in tire mold | |
| CN108177025A (en) | Shell part plane hole system's processing blind hole depth on-line checking and automatic cleaning integrating device and its detection and method for cleaning | |
| CN104607678B (en) | Five-axle turn-milling combined vertical machining center | |
| CN105014113A (en) | Multi-angle drilling device for vehicle pipe fitting | |
| CN104476123B (en) | Machining method of engine case | |
| CN205096854U (en) | A automatic hole system of processing for diaphragm orifice customization processing | |
| CN106670527B (en) | A kind of aluminium alloy calibrates drilling machine automatically | |
| CN105458705B (en) | A kind of universal-joint cross trunnion bores milling building-block machine | |
| CN102009204A (en) | High-precision deep hole processing machine | |
| CN207942254U (en) | Shell part processing blind hole depth on-line checking and automatic cleaning apparatus | |
| CN105328513A (en) | Large-caliber thick-wall pipe numerical control special drilling machine | |
| CN107214503A (en) | A kind of automatic process and assemble device of screwdriver | |
| CN105171714B (en) | A kind of circular hole self-centering uses marking-out rule | |
| WO2007118241A3 (en) | Compact high precision multiple spindle computer controlled machine tool | |
| CN102581698A (en) | Force measuring device for tip of machine tool tailstock | |
| CN207982389U (en) | A kind of vertical centering brill expansion ream integral structure device | |
| CN104259899A (en) | Clamping device for elastic material radial milling | |
| CN203459783U (en) | High-precision portable electric discharge machine | |
| CN110480516A (en) | A kind of dry ice deburring four-spindle automatic makeup is set | |
| CN204194514U (en) | A kind of aluminum alloy conduit joint annulus projection processing unit (plant) | |
| CN209349545U (en) | A kind of accurate digital control horizontal-type biaxial boring machine | |
| CN206662321U (en) | A kind of aluminium alloy calibrates drilling machine automatically | |
| CN103212989B (en) | Multifunctional tool for machining pipeline | |
| CN210476357U (en) | Cooling liquid control device | |
| CN209774175U (en) | Rotation precision measuring equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |