CN207942091U - A kind of aluminium litzendraht wire butt welding mechanism - Google Patents
A kind of aluminium litzendraht wire butt welding mechanism Download PDFInfo
- Publication number
- CN207942091U CN207942091U CN201820276680.3U CN201820276680U CN207942091U CN 207942091 U CN207942091 U CN 207942091U CN 201820276680 U CN201820276680 U CN 201820276680U CN 207942091 U CN207942091 U CN 207942091U
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- China
- Prior art keywords
- connecting rod
- conductive column
- working platform
- butt welding
- aluminium
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model is related to a kind of aluminium litzendraht wire butt welding mechanisms, including insulated working platform, hand pressure device, chain, foot pedal apparatus, insulated working platform is internally provided with butt welding machine, the table top of insulated working platform is provided with conductive column under elliptic cylindrical shape, it is provided with conductive column in elliptic cylindrical shape above lower conductive column, the both sides of lower conductive column are respectively arranged with card line device, and card line device includes bottom plate, iron covering plate, electromagnet.The aluminium litzendraht wire butt welding mechanism can apply normal pressure by the common cooperation of hand pressure device, chain and foot pedal apparatus to the wiring to be welded welded so that the mechanical strength of the connector portions after welding improves, and welding effect is good, and welding efficiency is high, and finished product scrappage is low.
Description
Technical field
The utility model is related to a kind of aluminium litzendraht wire butt welding mechanisms, belong to electrical accessorie technical field.
Background technology
Currently, aluminium litzendraht wire is widely used in various electrical equipments.Wherein, aluminium litzendraht wire be at stock single line braiding and
At, and single line is by being twisted at the thin aluminium wire of stock, in use, spaced apart on aluminium litzendraht wire need to weld all thin aluminium wires
It is connected into one.The welding of existing aluminium litzendraht wire mostly uses the electric welding of welding of common welder upper/lower electrode, is drawn in welding support plate
Groove, groove in support plate of being subject to are subjected to.The single line is when carrying out wiring, two single line both ends contact site
If not enough normal pressure compressings, can make the mechanical strength of the connector after welding insufficient, easily in follow-up weave
Fracture.This method has the following disadvantages：1）, aluminium litzendraht wire cannot fix well, so being difficult to ensure the weldering on aluminium litzendraht wire
It is consistent to connect size；2）, in this way welding operation when, due to aluminium litzendraht wire, this body structure is more loose, current welding
Equipment can not give weld to apply larger normal pressure, this easily leads to weld there are bubble or the unfilled clear area of welding fluid,
This can seriously affect welding quality, so that the scrappage of product is high.
Utility model content
The utility model is in view of the deficienciess of the prior art, provide a kind of aluminium litzendraht wire butt welding mechanism, particular technique
Scheme is as follows：
A kind of aluminium litzendraht wire butt welding mechanism, including insulated working platform, hand pressure device, chain, foot pedal apparatus, the insulation work
It is internally provided with butt welding machine as platform, the table top of the insulated working platform is provided with conductive column under elliptic cylindrical shape, the lower conductive column
It is electrically connected with the left electrode of butt welding machine, the lower end of the lower conductive column is fixedly connected with the table top of insulated working platform, is led under described
Conductive column in elliptic cylindrical shape is provided with above electric column, the upper conductive column is electrically connected with the right electrode of butt welding machine, it is described on lead
It is installed with clip on the outside of electric column；The hand pressure device includes first connecting rod, and the head end of the first connecting rod is installed with handle, institute
It states and is provided with supporting table between the tail end of first connecting rod and the table top of insulated working platform, the lower end of the supporting table and insulated working
The table top of platform is fixedly connected, and the tail end of the first connecting rod and the upper end of supporting table are hinged, and the upper conductive column is arranged first
The side of connecting rod is provided with insulating bar between the handle and supporting table, one end of the insulating bar is fixedly connected with clip, institute
The other end for stating insulating bar is fixedly connected with first connecting rod, and multiple wheel shafts, the wheel are provided between the insulating bar and handle
The tail end of axis is fixedly connected with first connecting rod, and the head end of the wheel shaft is provided with sprocket wheel compatible with chain, the sprocket wheel with
Wheel shaft is rotatablely connected, and the side wall of the insulated working platform is installed with multiple the first hooks compatible with chain；The foot-operated dress
It installs in the lower section of hand pressure device, the foot pedal apparatus includes second connecting rod, and the head end of the second connecting rod is installed with foot-operated
Plate is provided with third connecting rod, the tail end of the third connecting rod between the tail end and the side wall of insulated working platform of the second connecting rod
It is fixedly connected with the side wall of insulated working platform, the head end of the third connecting rod and the tail end of second connecting rod are hinged, and described second connects
The side of bar is installed with multiple the second hooks compatible with chain；The both sides of the lower conductive column are respectively arranged with card line dress
It sets, the card line device includes bottom plate, iron covering plate, electromagnet, and the table top of the insulated working platform is additionally provided with mutually fits with bottom plate
The holding tank matched, the electromagnet, which is arranged, to be fixedly connected in the inside of holding tank and the bottom of electromagnet with the slot bottom of holding tank,
Multiple cable clamping interfaces are provided at the top of the bottom plate, the bottom of the iron covering plate is provided with and the matched plate of cable clamping interface, institute
The upper end for stating plate is fixedly connected with the bottom of iron covering plate.
As an improvement of the above technical solution, the button that control butt welding machine is turned on and off is provided on the handle to open
It closes.
As an improvement of the above technical solution, the slot bottom of the cable clamping interface is cambered surface.
As an improvement of the above technical solution, it is clearance fit between the plate and cable clamping interface.
As an improvement of the above technical solution, T shape handles are installed at the top of the iron covering plate.
The common cooperation energy that aluminium litzendraht wire butt welding mechanism described in the utility model passes through hand pressure device, chain and foot pedal apparatus
Enough to apply normal pressure to the wiring to be welded welded, this can squeeze out the bubble in the welding fluid of weld, while avoid sky
The generation in white area, the high mechanical strength of the connector portions after welding, welding effect is good, and welding efficiency is high, helps to reduce finished product report
Useless rate.
Description of the drawings
Fig. 1 is the structural schematic diagram of aluminium litzendraht wire butt welding mechanism described in the utility model；
Fig. 2 is the structural schematic diagram of aluminium litzendraht wire butt welding mechanism described in the utility model（Vertical view state）；
The schematic diagram of aluminium litzendraht wire butt welding mechanism when Fig. 3 hands up for described in the utility model；
Fig. 4 is the structural schematic diagram of card line device described in the utility model；
Fig. 5 is the structural schematic diagram of bottom plate described in the utility model；
Fig. 6 is the structural schematic diagram of iron covering plate described in the utility model.
Specific implementation mode
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model.
As shown in Fig. 1 ~ 6, the aluminium litzendraht wire butt welding mechanism, including it is insulated working platform 1, hand pressure device, chain 4, foot-operated
Device, the insulated working platform 1 are internally provided with butt welding machine, and the table top of the insulated working platform 1, which is provided under elliptic cylindrical shape, leads
Electric column 22, the lower conductive column 22 are electrically connected with the left electrode of butt welding machine, lower end and the insulated working platform 1 of the lower conductive column 22
Table top be fixedly connected, the top of the lower conductive column 22 is provided with conductive column 21 in elliptic cylindrical shape, the upper conductive column 21 with
The right electrode of butt welding machine is electrically connected, and the outside of the upper conductive column 21 is installed with clip 211；The hand pressure device includes the first company
The head end of bar 31, the first connecting rod 31 is installed with handle 32, the table top of the tail end and insulated working platform 1 of the first connecting rod 31
Between be provided with supporting table 33, the lower end of the supporting table 33 is fixedly connected with the table top of insulated working platform 1, the first connecting rod
31 tail end is hinged with the upper end of supporting table 33, and the upper conductive column 21 is arranged in the side of first connecting rod 31, the handle 32
Insulating bar 34 is provided between supporting table 33, one end of the insulating bar 34 is fixedly connected with clip 211, the insulating bar 34
The other end be fixedly connected with first connecting rod 31, multiple wheel shafts 35, the wheel are provided between the insulating bar 34 and handle 32
Axis 35 is respectively positioned on the other side of first connecting rod 31, and the tail end of the wheel shaft 35 is fixedly connected with first connecting rod 31, the wheel shaft 35
Head end be provided with sprocket wheel 36 compatible with chain 4, the sprocket wheel 36 is rotatablely connected with wheel shaft 35, the insulated working platform 1
Side wall be installed with it is multiple it is compatible with chain 4 first hook 11；The foot pedal apparatus is arranged in the lower section of hand pressure device, institute
It includes second connecting rod 51 to state foot pedal apparatus, and the head end of the second connecting rod 51 is installed with foot pedal 52, the second connecting rod 51
Third connecting rod 53, tail end and the insulated working platform 1 of the third connecting rod 53 are provided between tail end and the side wall of insulated working platform 1
Side wall be fixedly connected, the head end of the third connecting rod 53 and the tail end of second connecting rod 51 are hinged, the one of the second connecting rod 51
Side is installed with multiple second hooks 54 compatible with chain 4；The both sides of the lower conductive column 22 are respectively arranged with card line device
6, two card line devices 6 are located at the both sides of 22 long axis of lower conductive column, the card line device 6 include bottom plate 61, iron covering plate 62,
The table top of electromagnet 63, the insulated working platform 1 is additionally provided with holding tank compatible with bottom plate 61, and the electromagnet 63 is arranged
It is fixedly connected with the slot bottom of holding tank in the inside of holding tank and the bottom of electromagnet 63, the top of the bottom plate 61 is provided with more
A cable clamping interface 611, the bottom of the iron covering plate 62 be provided with 611 matched plate 621 of cable clamping interface, the plate 621
Upper end is fixedly connected with the bottom of iron covering plate 62.
The aluminium litzendraht wire butt welding mechanism is before use, the quantity of the chain 4 is one, first by one end of the chain 4
54 caught on by the second hook, the other end of rear chain 4 caught on by the first hook 11 around after one of sprocket wheel 36.
The aluminium litzendraht wire butt welding mechanism can be used for the weld job of aluminium litzendraht wire or aluminium litzendraht wire single line in wiring,
Concrete operations are as follows：
1）, more wiring cards to be welded enter to cable clamping interface 611, the wiring to be welded be aluminium litzendraht wire or aluminium litzendraht wire singly
Line；Then by the wiring to be welded in first card line device 6 respectively with the wiring to be welded in second card line device 6 in lower conduction
It is docked one by one at the upper end of column 22；The presence of cable clamping interface 611 advantageously allows wiring to be welded in first card line device 6 and the
Centering is completed in wiring to be welded in two card line devices 6；Then the plate 621 in iron covering plate 62 is inserted into cable clamping interface 611.It gives
Electromagnet 63 is powered, and electromagnet 63 is located at the slot bottom of holding tank, and the bottom of bottom plate 61 is located in holding tank, and bottom plate 61 is received
Slot, which limits, will not shift or misplace, and then under the absorption of electromagnet 63, iron covering plate 62 can be along plate 621 and card
The restriction direction of wire casing 611 moves downward, so that plate 621 can tightly suppress the wiring to be welded in cable clamping interface 611, avoids
Wiring to be welded misplaces.Wherein, cable clamping interface 611, further, the plate 621 and cable clamping interface are inserted into for ease of plate 621
It is clearance fit between 611.Further, lift iron covering plate 62 for convenience, the top of the iron covering plate 62 is installed with T shape handles
622.Since the side wall of wiring to be welded is cambered surface, further, the slot bottom of the cable clamping interface 611 is cambered surface.This makes to be welded
Line is not easy when being squeezed by plate 621 by " flattening " so that the shape of wiring to be welded is not easily damaged.Card line in the bottom plate 61
Plate 621 in slot 611 and iron covering plate 62 can according to the different designs of the cross-sectional area of wiring to be welded at more covering devices, due to
All bottom plates 61 can be located in holding tank, then adsorb iron covering plate 62 by wiring to be welded to pressing using electromagnet 63
Firmly, to avoid wiring to be welded that dislocation or offset occurs.
2）, staff hand hold handle 32, then above carry so that first connecting rod 31 can be 33 turns around supporting table
Dynamic, under the drive of first connecting rod 31, upper conductive column 21 can also move upwards so that above between conductive column 21 and lower conductive column 22
There are larger gaps, as shown in Figure 3.And sprocket wheel 36 is rotatablely connected with wheel shaft 35, the sprocket wheel 36 can be around wheel shaft 35
Rotation, under the cooperation transmission of sprocket wheel 36 and chain 4, the second hook 54 also moves upwards therewith, and the second hook 54 also can be same
Step drives second connecting rod 51 to be rotated around third connecting rod 53.
3）, since the end of all wiring to be welded is all placed on the upper end of lower conductive column 22, then holding handle 32 makes it
It moves downward until the lower end of upper conductive column 21 can be pressed in the end of wiring to be welded, is pressed downward handle 32 with strength again at this time, this
When first connecting rod 31 be equivalent to one " lever ", can to upper conductive column 21 apply pressure so that wiring to be welded end
It portion can be by normal pressure.At the same time, staff can will ride upper foot pedal 52, since second connecting rod 51 connects around third
Bar 53 rotates, and second connecting rod 51 at this time also corresponds to one " lever ", then under the cooperation transmission of sprocket wheel 36 and chain 4,
So that first connecting rod 31 can be by downward pulling force effect, this can promote the end of wiring to be welded can be by the positive pressure of bigger
Power.
4）, finally start butt welding machine, the terminal portions to be welded between upper conductive column 21 and lower conductive column 22 pass through in moment
Low-voltage and high-current so that the aluminium wire moment in wiring to be welded generates heat to melting and merging, in the process, due to upper conductive column
21, which can treat welding thread end, applies sufficiently large normal pressure, is equivalent to and carries out " upset " to it, this makes the position after welding
High mechanical strength；Even if it is more loose that aluminium weaves cable architecture, larger normal pressure, this energy can be applied to weld in welding
Enough bubbles by the welding fluid of weld squeeze out, and can also avoid the generation of clear area, significantly improve welding quality.In above-mentioned mistake
Cheng Zhong is much larger than using the normal pressure that foot-treadle 52 generates and pushes the normal pressure that first connecting rod 31 generates using arm, and
And it is more effortless using the force mechanism of foot-treadle 52.Under the coordinated of hand pressure device, chain 4 and foot pedal apparatus, make
Obtaining the normal pressure generated using foot-treadle 52 and pushing the normal pressure that first connecting rod 31 generates using arm can be superimposed, guarantor
Card weld has sufficiently large normal pressure, implementation result good in welding.Hydraulic pressure, gas relative to hydraulic cylinder, pneumatic cylinder etc
The kind of drive is pressed, the structure of hand pressure device, chain 4 and foot pedal apparatus is simple, and installation cost is low, and restrictive condition is few, implementation result
It is good.
Wherein, if the weld of wiring to be welded normal pressure for being subject in welding is very big, weld is easily led to
Deformation is serious, is also easy to produce dimensional discrepancy.And wiring to be welded is due to specification difference, such as aluminium litzendraht wire or the single line of aluminium litzendraht wire,
Its resistance to compression, bending resistance are different, it is therefore desirable to adjust the normal pressure of weld.The quantitative design of the present embodiment middle sprocket 36 is 2
A, as shown in Fig. 1 ~ 3, farther out from handle 32, second sprocket wheel 36 is relatively close from handle 32 for first sprocket wheel 36；Relative to first
Chain 4 is bypassed second sprocket wheel 36, due to the difference of the arm of force by sprocket wheel 36, it is only necessary to handle 32 or foot pedal 52 apply compared with
Small power can guarantee that upper conductive column 21 applies enough normal pressures to the wiring to be welded welded；Therefore, first sprocket wheel
36 and second sprocket wheel 36 is used alternatingly and hand pressure device and foot pedal apparatus alternately or are used cooperatively, so that operation becomes
It is more flexible, facilitate weld job.The upper conductive column 21 and lower conductive column 22 are elliptic cylindrical shape, therefore, the upper conduction
Column 21 and lower conductive column 22 disclosure satisfy that the weld job after more wiring parallel connections to be welded, that is to say, that the aluminium litzendraht wire pair
Welding mechanism can disposably complete the weld job of more wiring to be welded, and welding efficiency significantly improves.
Further, for convenience of butt welding machine is started, be provided with that control butt welding machine is turned on and off on the handle 32 by
Button switch 321.At this point, being also convenient for pinning button switch 321 while firmly pushing on handle 32 so that butt welding machine starts；Weldering
After connecing, handle 32 and button switch 321 are unclamped.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
All any modification, equivalent and improvement etc., should be included in the utility model made by within the spirit and principle of utility model
Protection domain within.
Claims (5)
1. a kind of aluminium litzendraht wire butt welding mechanism, it is characterised in that：Including insulated working platform（1）, hand pressure device, chain（4）, it is foot-operated
Device, the insulated working platform（1）It is internally provided with butt welding machine, the insulated working platform（1）Table top be provided with elliptic cylindrical shape
Lower conductive column（22）, the lower conductive column（22）It is electrically connected with the left electrode of butt welding machine, the lower conductive column（22）Lower end with
Insulated working platform（1）Table top be fixedly connected, the lower conductive column（22）Top be provided with conductive column in elliptic cylindrical shape（21）,
The upper conductive column（21）It is electrically connected with the right electrode of butt welding machine, the upper conductive column（21）Outside be installed with clip（211）；
The hand pressure device includes first connecting rod（31）, the first connecting rod（31）Head end be installed with handle（32）, described first connects
Bar（31）Tail end and insulated working platform（1）Table top between be provided with supporting table（33）, the supporting table（33）Lower end with
Insulated working platform（1）Table top be fixedly connected, the first connecting rod（31）Tail end and supporting table（33）Upper end it is hinged, it is described
Upper conductive column（21）It is arranged in first connecting rod（31）Side, the handle（32）And supporting table（33）Between be provided with insulating bar
（34）, the insulating bar（34）One end and clip（211）It is fixedly connected, the insulating bar（34）The other end and first connecting rod
（31）It is fixedly connected, the insulating bar（34）And handle（32）Between be provided with multiple wheel shafts（35）, the wheel shaft（35）Tail
End and first connecting rod（31）It is fixedly connected, the wheel shaft（35）Head end be provided with and chain（4）Compatible sprocket wheel（36）, institute
State sprocket wheel（36）With wheel shaft（35）Rotation connection, the insulated working platform（1）Side wall be installed with multiple and chain（4）It is adapted
First hook（11）；The foot pedal apparatus is arranged in the lower section of hand pressure device, and the foot pedal apparatus includes second connecting rod（51）,
The second connecting rod（51）Head end be installed with foot pedal（52）, the second connecting rod（51）Tail end and insulated working platform（1）
Side wall between be provided with third connecting rod（53）, the third connecting rod（53）Tail end and insulated working platform（1）Side wall fix
Connection, the third connecting rod（53）Head end and second connecting rod（51）Tail end it is hinged, the second connecting rod（51）Side it is solid
Equipped with multiple and chain（4）Compatible second hook（54）；The lower conductive column（22）Both sides be respectively arranged with card line dress
It sets（6）, the card line device（6）Including bottom plate（61）, iron covering plate（62）, electromagnet（63）, the insulated working platform（1）Platform
Face is additionally provided with and bottom plate（61）Compatible holding tank, the electromagnet（63）It is arranged in the inside of holding tank and electromagnet
（63）Bottom be fixedly connected with the slot bottom of holding tank, the bottom plate（61）Top be provided with multiple cable clamping interfaces（611）, described
Iron covering plate（62）Bottom be provided with and cable clamping interface（611）Matched plate（621）, the plate（621）Upper end and iron
Cover board（62）Bottom be fixedly connected.
2. a kind of aluminium litzendraht wire butt welding mechanism according to claim 1, it is characterised in that：The handle（32）On be provided with
The button switch that control butt welding machine is turned on and off（321）.
3. a kind of aluminium litzendraht wire butt welding mechanism according to claim 1, it is characterised in that：The cable clamping interface（611）Slot
Bottom is cambered surface.
4. a kind of aluminium litzendraht wire butt welding mechanism according to claim 1, it is characterised in that：The plate（621）With card line
Slot（611）Between be clearance fit.
5. a kind of aluminium litzendraht wire butt welding mechanism according to claim 1, it is characterised in that：The iron covering plate（62）Top
It is installed with T shape handles（622）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820276680.3U CN207942091U (en) | 2018-02-27 | 2018-02-27 | A kind of aluminium litzendraht wire butt welding mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820276680.3U CN207942091U (en) | 2018-02-27 | 2018-02-27 | A kind of aluminium litzendraht wire butt welding mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207942091U true CN207942091U (en) | 2018-10-09 |
Family
ID=63700204
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820276680.3U Expired - Fee Related CN207942091U (en) | 2018-02-27 | 2018-02-27 | A kind of aluminium litzendraht wire butt welding mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207942091U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111590201A (en) * | 2020-05-26 | 2020-08-28 | 西北工业大学 | Thin steel wire pulse laser butt welding clamp |
-
2018
- 2018-02-27 CN CN201820276680.3U patent/CN207942091U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111590201A (en) * | 2020-05-26 | 2020-08-28 | 西北工业大学 | Thin steel wire pulse laser butt welding clamp |
| CN111590201B (en) * | 2020-05-26 | 2021-04-02 | 西北工业大学 | Thin steel wire pulse laser butt welding clamp |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181009 Termination date: 20210227 |
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| CF01 | Termination of patent right due to non-payment of annual fee |