CN207937072U - A kind of composite pipe spark detector - Google Patents
A kind of composite pipe spark detector Download PDFInfo
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- CN207937072U CN207937072U CN201820492730.1U CN201820492730U CN207937072U CN 207937072 U CN207937072 U CN 207937072U CN 201820492730 U CN201820492730 U CN 201820492730U CN 207937072 U CN207937072 U CN 207937072U
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Abstract
The utility model is related to a kind of safety detection of pipelines technologies, more particularly to be a kind of a variety of data in pipeline are acquired and combine spark detector to carry out the composite pipe spark detector of assessment and early warning, including pressure acquisition module, temperature collecting module, spark number acquisition module, signal amplification module, microprocessor and power supply to pipe safety;The pressure acquisition module includes a reference source, diffusion silicon pressure sensor, differential amplifier circuit, AD sample circuits;A reference source output is connected with diffusion silicon pressure sensor input, the input of AD sample circuits respectively;Diffusion silicon pressure sensor is exported to be connected with differential amplifier circuit input;Differential amplifier circuit is exported to be connected with another input of AD sample circuits;AD sample circuits are exported to be connected with microprocessor input;The temperature collecting module includes several platinum resistance temperature sensor, signal amplification circuit one and A/D converter circuit one, and the platinum resistance temperature sensor output is connected with the input of signal amplification circuit one.
Description
Technical field
The utility model is related to a kind of safety detection of pipelines technologies, more particularly to be a kind of composite pipe spark detection
Device.
Background technology
In the process of the products such as timber, metal, grain or intermediate material, dust is inevitably will produce, and
In order to ensure safety, dust is generally collected by discharge using dust pipeline, and inside pipeline, dust is easy with to rub
It wipes heat and generates spark, cause bigger security risk, this just needs to carry out spark detection to dust pipeline inside and put out
It goes out, mainly spark detector is used to carry out Spark plug optical fiber sensor the detection of spark in pipeline.
Spark detector is widely used in the security protection of pipeline.Spark detector is exactly mainly to the detection mode of spark
Using spark probe spark quantity in pipeline is detected, basic principle be exactly by spark probe equipped with filter plate with
Infrared sensor, by receiving the optical fiber of specified wavelength, and then when there is spark generation, the light of spark passes through filter plate red
Outside line sensor receives, and then trigger signal is externally sent out by control module and is counted etc..
But current spark detector is the problem is that can only be counted and detected to the spark in pipeline, due to only
It is detected by the light of spark, so the sensitivity requirement for infrared sensor is higher, the spirit of infrared sensor
Sensitivity more high detection effect is better, but the sensitivity of infrared sensor can not possibly reach perfect and better infrared ray and pass
Its Costco Wholesale of sensor is also more expensive, so in conjunction with the market demand and price request, the spark detector produced at present still can be right
There are error, wrong reports for the detection of spark, and error rate and rate of false alarm are still higher.
Utility model content
For above-mentioned deficiency in the prior art, the utility model offer is a kind of to be acquired and combines to a variety of data in pipeline
Spark detector is to carry out pipe safety the composite pipe spark detector of assessment and early warning.
For the above technical purpose of realization, the technical solution of the utility model is:A kind of composite pipe spark detector, packet
Include pressure acquisition module, temperature collecting module, spark number acquisition module, signal amplification module, microprocessor and power supply;
The pressure acquisition module includes a reference source, diffusion silicon pressure sensor, differential amplifier circuit, AD sample circuits;
The a reference source output is connected with diffusion silicon pressure sensor input, the input of AD sample circuits respectively;Diffusion silicon pressure sensor
Output is connected with differential amplifier circuit input;Differential amplifier circuit is exported to be connected with another input of AD sample circuits;AD sampling electricity
Road is exported to be connected with microprocessor input;
The temperature collecting module includes several platinum resistance temperature sensor, signal amplification circuit one and A/D converter circuit
One, the platinum resistance temperature sensor output is connected with the input of signal amplification circuit one, and the output of signal amplification circuit one turns with AD
The input connection of circuit one is changed, the output of A/D converter circuit one is connected with microprocessor input;
The spark number acquisition module includes several infrared sensor, signal amplification circuit two and A/D converter circuit two,
The infrared sensor output is connected with the input of signal amplification circuit two, the output of signal amplification circuit two and A/D converter circuit two
Input connection, the output of A/D converter circuit two are connected with microprocessor input;
The microprocessor input is connected with power supply output.
Preferably, further including magnetic coupling isolation circuit, the microprocessor output is connected with the input of magnetic coupling isolation circuit, institute
Magnetic coupling isolation circuit is stated to connect with host computer by RS485.
Preferably, the also described infrared sensor is LXD series of IR line sensors.
Preferably, the microprocessor is STM-F series monolithics.
Preferably, further include filter circuit, the filter circuit be located at diffusion silicon pressure sensor output with it is poor
Between the input of point amplifying circuit, platinum resistance temperature sensor output and signal amplification circuit one input between, infrared sensor
Between output and signal amplification circuit two input.
Above description can be seen that the utility model and have following advantages:The composite pipe spark of the utility model is visited
It surveys device actually to be replaced the test problems of traditional pipeline spark, more consider from the overall situation, to avoid spark
The error problem of detector, the reason is as follows that:Traditional safety detection of pipelines needs to be detected actually spark in pipeline
It is but not one to have fire because the quantity and size of spark can cause the materials such as the dust of pipeline transportation to occur exploding or fire
Flower is just bound to cause fire or explosion, but when the situation that explosion and fire occurs occurs, on the one hand has the appearance of spark,
The appearance of another aspect spark will necessarily also cause the fluctuation of the temperature and pressure in pipeline, thus by spark in pipeline,
The continuous monitoring in 24 hours of temperature and pressure after obtaining reference data, then passes through continuous spark, temperature and pressure monitoring
To analyze whether fluctuation data value may cause dust combustion and explosion in pipeline, to further ensure pipeline peace
Entirely, the required precision of spark detector is also reduced.
Description of the drawings
Fig. 1 is the circuit block diagram of the composite pipe spark detector of the utility model.
Specific implementation mode
As shown, a kind of composite pipe spark detector, including pressure acquisition module, temperature collecting module, spark
Number acquisition module, signal amplification module, microprocessor and power supply;
The pressure acquisition module includes a reference source, diffusion silicon pressure sensor, differential amplifier circuit, AD sample circuits;
The a reference source output is connected with diffusion silicon pressure sensor input, the input of AD sample circuits respectively;Diffusion silicon pressure sensor
Output is connected with differential amplifier circuit input;Differential amplifier circuit is exported to be connected with another input of AD sample circuits;AD sampling electricity
Road is exported to be connected with microprocessor input;
The temperature collecting module includes several platinum resistance temperature sensor, signal amplification circuit one and A/D converter circuit
One, the platinum resistance temperature sensor output is connected with the input of signal amplification circuit one, and the output of signal amplification circuit one turns with AD
The input connection of circuit one is changed, the output of A/D converter circuit one is connected with microprocessor input;
The spark number acquisition module includes several infrared sensor, signal amplification circuit two and A/D converter circuit two,
The infrared sensor output is connected with the input of signal amplification circuit two, the output of signal amplification circuit two and A/D converter circuit two
Input connection, the output of A/D converter circuit two are connected with microprocessor input;
The microprocessor input is connected with power supply output.
Further include magnetic coupling isolation circuit, microprocessor output is connected with the input of magnetic coupling isolation circuit, the magnetic coupling every
It is connect with host computer by RS485 from circuit.
The also described infrared sensor is LXD series of IR line sensors.
The microprocessor is STM-F series monolithics.
Further include filter circuit, the filter circuit is located at diffusion silicon pressure sensor output and differential amplifier circuit
Between input, platinum resistance temperature sensor exports between the input of signal amplification circuit one, infrared sensor exports and signal
Between amplifying circuit two inputs.
A kind of detection method of composite pipe spark detector, including:
Step 1:By spark number acquisition module to whether there is spark generation to be detected in pipeline;
Step 2:It is small that continuous 24 are carried out to the pressure and temperature in pipeline by pressure acquisition module, temperature collecting module
When monitor and carry out data transmission being formed by microprocessor the linear schedule of pressure and temperature;
Step 3:In the linear schedule for removing pressure and temperature, fluctuation data when spark generates;
Step 4:It carries out multiple step 2 and carries out the average value linear schedule that graphic statistics obtain pressure and temperature;
Step 5:Manifold pressure, temperature and spark are detected;When spark number acquisition module receives trigger signal
When, then pressure value and temperature value are detected, microprocessor is sent out if pressure amplitude is more than 20Pa or temperature is more than 5 degree
Go out warning trigger signal.
On the one hand the utility model uses the high-precision optical wavelength detecting sensor of LXD series, utilize signal analysis, letter
Number amplification, can react sensitive, and then into the sensitivity for improving Spark plug optical fiber sensor to wavelength in 820nm and 880nm, and by temperature
Acquisition module, pressure acquisition module and spark number acquisition module are integrated, so as to greatly improve the peace of entire pipeline
Full property monitoring, while the linear schedule of three pressure, temperature and spark number data can be shown to intuitive on host computer
Embody the safety indexes of pipeline instantly.
The utility model and embodiments thereof are described above, description is not limiting, shown in attached drawing
Also it is one of the embodiment of the utility model, actual structure is not limited to this.All in all if this field it is general
Logical technical staff is enlightened by it, without deviating from the purpose of the present invention, is not inventively designed and is somebody's turn to do
The similar frame mode of technical solution and embodiment, all should belong to the protection range of the utility model.
Claims (5)
1. a kind of composite pipe spark detector, it is characterised in that:Including pressure acquisition module, temperature collecting module, spark
Number acquisition module, signal amplification module, microprocessor and power supply;
The pressure acquisition module includes a reference source, diffusion silicon pressure sensor, differential amplifier circuit, AD sample circuits;It is described
A reference source output is connected with diffusion silicon pressure sensor input, the input of AD sample circuits respectively;Diffusion silicon pressure sensor exports
It inputs and connects with differential amplifier circuit;Differential amplifier circuit is exported to be connected with another input of AD sample circuits;AD sample circuits are defeated
Go out to input with microprocessor and connect;
The temperature collecting module includes several platinum resistance temperature sensor, signal amplification circuit one and A/D converter circuit one, institute
It states platinum resistance temperature sensor output to connect with the input of signal amplification circuit one, the output of signal amplification circuit one and A/D converter circuit
One input connection, the output of A/D converter circuit one are connected with microprocessor input;
The spark number acquisition module includes several infrared sensor, signal amplification circuit two and A/D converter circuit two, described
Infrared sensor is exported to be connected with the input of signal amplification circuit two, and the output of signal amplification circuit two is inputted with A/D converter circuit two
Connection, the output of A/D converter circuit two are connected with microprocessor input;
The microprocessor input is connected with power supply output.
2. composite pipe spark detector according to claim 1, it is characterised in that:Further include magnetic coupling isolation circuit,
The microprocessor output is connected with the input of magnetic coupling isolation circuit, and the magnetic coupling isolation circuit is connect by RS485 with host computer.
3. composite pipe spark detector according to claim 1, it is characterised in that:The also described infrared sensor is
LXD series of IR line sensors.
4. composite pipe spark detector according to claim 1, it is characterised in that:The microprocessor is STM-F
Series monolithic.
5. composite pipe spark detector according to claim 1, it is characterised in that:Further include filter circuit, it is described
Filter circuit is located between diffusion silicon pressure sensor output and differential amplifier circuit input, platinum resistance temperature sensor is defeated
Go out between the input of signal amplification circuit one, between infrared sensor output and the input of signal amplification circuit two.
Priority Applications (1)
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CN201820492730.1U CN207937072U (en) | 2018-04-09 | 2018-04-09 | A kind of composite pipe spark detector |
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CN201820492730.1U CN207937072U (en) | 2018-04-09 | 2018-04-09 | A kind of composite pipe spark detector |
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CN207937072U true CN207937072U (en) | 2018-10-02 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108489615A (en) * | 2018-04-09 | 2018-09-04 | 无锡市永安电子科技有限公司 | A kind of composite pipe spark detector and its detection method |
-
2018
- 2018-04-09 CN CN201820492730.1U patent/CN207937072U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108489615A (en) * | 2018-04-09 | 2018-09-04 | 无锡市永安电子科技有限公司 | A kind of composite pipe spark detector and its detection method |
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Granted publication date: 20181002 |