CN207932538U - A kind of ribbon conveyer detection device of metal foreign body - Google Patents
A kind of ribbon conveyer detection device of metal foreign body Download PDFInfo
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- CN207932538U CN207932538U CN201820286753.7U CN201820286753U CN207932538U CN 207932538 U CN207932538 U CN 207932538U CN 201820286753 U CN201820286753 U CN 201820286753U CN 207932538 U CN207932538 U CN 207932538U
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- ribbon conveyer
- metal
- foreign body
- deironing apparatus
- detection device
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Abstract
The utility model discloses a kind of ribbon conveyer detection device of metal foreign body, including ribbon conveyer and deironing apparatus, its main feature is that further including metal detector, metal detector is mounted on ribbon conveyer and is set to deironing apparatus upstream, metal detector includes shell, detecting system and signal output system, and detecting system and signal output system are mounted in shell；Signal output system is connect with deironing apparatus, signal lamp and ribbon conveyer central control system；For detecting system according to size, the shape for being detected foreign matter, output alarm or the signal lamp of stopping signal and corresponding color are bright.The utility model has the advantages that the profiled metal being mixed in conveyer material can be detected precisely, threshold values is shut down in setting on demand, exports stopping signal immediately, and prompting enables tour personnel to take counter-measure in time, improves equipment usage safety performance；Deironing apparatus unloads the service lifes such as iron belt, speed reducer and is substantially extended, and failure rate reduces, while reducing power consumption.
Description
Technical field
The utility model belongs to cargo transport technical field more particularly to a kind of ribbon conveyer metallic foreign body detection dress
It sets.
Background technology
Ribbon conveyer (abbreviation ribbon conveyer), it is overhead in harbour as the capital equipment of harbour bulk goods horizontal transport
Grid is installed on the big funnel of funnel, door machine, first, screening loads in mixture the large-sized object in material, prevents from being mixed into downstream belt conveying
Machine；Second is that material is prevented to be compacted caking in funnel, make stream that can uniformly draw off under the effect of gravity.Work as driver in field operation
It was found that on grid when remaining foreign matter, grab bucket can be used to take out or enter in funnel after bull wheel and manually taken out.In the presence of
Main problem：Some metallic foreign bodies, such as angle steel, channel steel, steel pipe, stainless steel can fall into downstream belt conveying from grid
Machine causes belt inordinate wear or tearing damage, generates larger economic loss.In the prior art, it is connected with door machine hopper
Flow first order belt conveyer head hopper at install magneto deironing apparatus, when have metallic foreign body by when, except iron fill
Cooperation is set to unload iron belt and can remove the magnetic metal being mixed in material substantially.The disadvantage is that the de-ferrous effect of magneto deironing apparatus with
Permanent magnet appearance and size, ribbon conveyer rotating speed and installation site are related, and when ribbon conveyer runs well, stream is by removing
Iron device is there are about the 0.63s response times, if ironware is deposited in material bottom, and ironware magnetic force becomes smaller, may nothing in 0.63s
Method is sucked out, and is easily stuck in hopper or flows to downstream ribbon conveyer；In addition deironing apparatus standby operation for a long time, unloads iron belt and subtracts
Fast machine service life is shorter, and energy consumption is big.
Utility model content
In order to overcome the deficiencies of the prior art, the purpose of this utility model is to provide a kind of inspections of ribbon conveyer metallic foreign body
Survey device, can effective protection conveyer belt abnormal damage, tearing, be greatly decreased economic loss, at the same prolonged mechanical service life and
Reduce failure rate.
The machine and downstream ribbon conveyer of installation detecting device do not occur scratching caused by metallic foreign body card resistance, tear
Etc. situations, extend belt service life, save maintenance cost.
To achieve the above object, the utility model adopts the following technical solution：
A kind of ribbon conveyer detection device of metal foreign body, including ribbon conveyer and deironing apparatus, the belt are defeated
Send machine top that deironing apparatus is installed, its main feature is that the detection device of metal foreign body further includes metal detector, metal inspection
Survey device be mounted on ribbon conveyer on and be set to deironing apparatus upstream, the metal detector include shell, detecting system, with
The signal output system that detecting system is electrically connected, the detecting system and signal output system are mounted in shell；It is described
Signal output system and deironing apparatus, signal lamp and ribbon conveyer central control system be electrically connected；The detection system
System according to be detected foreign matter size, shape, output alarm or stopping signal and start corresponding color signal lamp it is bright.
Further, the signal output system uses multichannel independence output relay, the multichannel independently to export
Relay includes：
First relay is small metallic foreign body output interval：It is 0 ＜ X≤200mm to detect length X, exports the first relay
It connects, corresponding traffic light system, blue lamp is bright；
Second relay is intermediate metal foreign matter output interval：It is 200 ＜ X≤350mm to detect length X, output second after
Electric appliance is connected, corresponding traffic light system, and orange lamp is bright；
Third relay is big metallic foreign body output interval：Length X ＞ 350 are detected, output third relay is connected, right
Induction signal lamp shows that when red, buzzer sends out rapid alarm sound, and control deironing apparatus runs while exporting stopping signal；
No metallic foreign body detects output interval, detects length X=0, and green light is always on.
Further, the shell of the metal detector includes upper shell and lower housing, and the upper shell is in doorframe
Instrument container is arranged in shape, side；The lower housing is mounted in ribbon conveyer rack, is bolted with upper shell；Belt is defeated
Machine sky machine state, upper belt and lower belt is sent to be not less than 150mm, shell and adjacent band with upper shell and lower housing spacing respectively
The spacing of formula conveyer carrying roller is not less than 500mm.
Further, the detecting system of the metal detector includes oscillator, sensor, amplifier, wave detector, speed
Amplifier and power supply are spent, the sensor is mounted in upper shell and lower housing.
Further, the shell is made of cold-rolled steel sheet or stainless steel, to meet scene vibration, outdoor work
Industry environment.
Further, the metal detector is not less than 10 meters with deironing apparatus spacing.
Further, between the metal detector and deironing apparatus from being 18-20 meters.
Further, the deironing apparatus is belt iron remover.
In use, when metallic foreign body is by the detecting system of metal detector, sensor generates inductance variation and vortex effect
Answer, form electric impulse signal, through in instrument container amplifier and signal resolution circuit material and poisonous metal signal are amplified simultaneously
Separation finally sends signal by signal output apparatus, controls deironing apparatus and starts, metallic foreign body reaches the magnetic field of deironing apparatus
Middle picked up is cast aside.When automatically reset there is no metal, metal detector in material and make belt deironing apparatus stop；Work as red
Ribbon conveyer Concatenate shut-down when indicator light lights, and start deironing apparatus immediately.
Compared with prior art, the beneficial effects of the utility model are as follows：
1) profiled metal being mixed in conveyer material can be precisely detected, big metal is set on demand and shuts down threshold values, it is defeated immediately
Go out stopping signal, prompting enables tour personnel to take counter-measure in time, improves equipment usage safety performance；
2) export and show that different signals, tour personnel can correspond to the lamplight pointing of different colours, have by metal size
The inspection of emphasis, makes sense of responsibility be strengthened；
3) with after deironing apparatus linkage, realize that conveyer belt removes iron automatic running, deironing apparatus is not necessarily to continuous operation, except iron fills
It sets and unloads the service lifes such as iron belt, speed reducer and substantially extended, failure rate reduces, while reducing power consumption；
4) metal detector can be used as the safety guard configuration for preventing conveyer band discerption in emphasis ribbon conveyer, carry
High ribbon conveyer security protection ability can be reduced because conveyer belt abnormal damage replaces invisible cost.
Description of the drawings
The utility model is described in further detail below in conjunction with the accompanying drawings.
Fig. 1 is the utility model scheme of installation.
Fig. 2 is the utility model metal detection device and ribbon conveyer mounting structure side view.
Fig. 3 is the utility model testing principle schematic diagram.
In figure：100- ribbon conveyer 111- upper belt 112- lower belt 200- deironing apparatus 300- metal detections
Device 310- shell 311- upper shell 312- lower housing 320- detecting system 330- signal output systems the first relays of 331-
332- the second relay 333- third relays.
Specific implementation mode
With reference to specific embodiment, the utility model is described in further detail.
A kind of ribbon conveyer detection device of metal foreign body, including ribbon conveyer 100 and deironing apparatus 200, it is described
Deironing apparatus 200 is installed on 100 top of ribbon conveyer, its main feature is that the detection device of metal foreign body further includes metal detector
300, metal detector 300 is mounted on ribbon conveyer 100 and is set to 200 upstream of deironing apparatus, and metal detector 300 wraps
Include shell 310, detecting system 320, the signal output system 330 being electrically connected with detecting system 320, detecting system 320 and letter
Number output system 330 is mounted in shell 310；Signal output system 330 and deironing apparatus 200, signal lamp and belt are defeated
Machine central control system is sent to be electrically connected；Size, shape of the detecting system 320 according to detected foreign matter, output alarm or stopping signal
And the signal lamp for starting corresponding color is bright.
The use multichannel independence output relay of signal output system 330, multichannel independence output relay include：
First relay 331 is small metallic foreign body output interval：It is 0 ＜ X≤200mm to detect length X, output first after
Electric appliance is connected, corresponding traffic light system, and blue lamp is bright；
Second relay 332 is intermediate metal foreign matter output interval：It is 200 ＜ X≤350mm to detect length X, output the
Two relays are connected, corresponding traffic light system, and orange lamp is bright；
Third relay 333 is big metallic foreign body output interval：Length X ＞ 350 are detected, output third relay is connected,
Corresponding traffic light system, when red, buzzer send out rapid alarm sound, and control deironing apparatus runs while exporting stopping signal；
No metallic foreign body detects output interval, detects length X=0, and green light is always on.
The shell 310 of metal detector 300 includes upper shell 311 and lower housing 312, and upper shell 311 is in doorframe shape, side
Instrument container is set；Lower housing 312 is mounted in 100 rack of ribbon conveyer, is bolted with upper shell 311；Ribbon conveyer
100 empty machine states, upper belt 111 and lower belt 112 are not less than 150mm, shell with upper shell 311 and 312 spacing of lower housing respectively
Body 310 and the spacing of adjacent carrier roller of belt conveyer are not less than 500mm.
The detecting system of metal detector 300 includes oscillator, sensor, amplifier, wave detector, velocity-variation amplifier and electricity
Source, sensor are mounted in upper shell 311 and lower housing 312.
Shell 310 is made of cold-rolled steel sheet or stainless steel, to meet scene vibration, open work environment.
Metal detector 300 is not less than 10 meters with 200 spacing of deironing apparatus.
From being 18-20 meters between metal detector 300 and deironing apparatus 200.
Deironing apparatus 200 is belt iron remover.
In use, when metallic foreign body is by the detecting system of metal detector, sensor generates inductance variation and vortex effect
Answer, form electric impulse signal, through in instrument container amplifier and signal resolution circuit material and poisonous metal signal are amplified simultaneously
Separation finally sends signal by signal output apparatus, controls deironing apparatus and starts, metallic foreign body reaches the magnetic field of deironing apparatus
Middle picked up is cast aside.When automatically reset there is no metal, metal detector in material and make belt deironing apparatus stop；Work as red
Ribbon conveyer Concatenate shut-down when indicator light lights, and start deironing apparatus immediately.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is appreciated that can these embodiments be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (8)
1. a kind of ribbon conveyer detection device of metal foreign body, including ribbon conveyer (100) and deironing apparatus (200), described
Ribbon conveyer (100) top installation deironing apparatus (200), it is characterised in that：The device further includes metal detector
(300), the metal detector (300) is mounted on ribbon conveyer (100) and is set to deironing apparatus (200) upstream, institute
The metal detector (300) stated includes shell (310), detecting system (320), the signal being electrically connected with detecting system (320)
Output system (330), the detecting system (320) and signal output system (330) are mounted in shell (310)；Described
Signal output system (330) is electrically connected with deironing apparatus (200), signal lamp and ribbon conveyer central control system.
2. a kind of ribbon conveyer detection device of metal foreign body according to claim 1, it is characterised in that：The signal
Output system (330) uses multichannel independence output relay, and the multichannel independence output relay includes：
First relay (331) is small metallic foreign body output interval：It is 0 ＜ X≤200mm to detect length X, exports the first relay
Device is connected, corresponding traffic light system, and blue lamp is bright；
Second relay (332) is intermediate metal foreign matter output interval：It is 200 ＜ X≤350mm, output second to detect length X
Relay is connected, corresponding traffic light system, and orange lamp is bright；
Third relay (333) is big metallic foreign body output interval：Length X ＞ 350 are detected, output third relay is connected, right
Induction signal lamp shows that when red, buzzer sends out rapid alarm sound, and control deironing apparatus runs while exporting stopping signal；
No metallic foreign body detects output interval, detects length X=0, and green light is always on.
3. a kind of ribbon conveyer detection device of metal foreign body according to claim 1, it is characterised in that：The metal
The shell (310) of detector (300) includes the upper shell (311) being arranged above the belt of ribbon conveyer upper layer and is arranged in band
Lower housing (312) between formula conveyer upper layer belt and lower layer's belt, the upper shell (311) are in doorframe shape, and side is set
Set instrument container；The lower housing (312) is mounted in ribbon conveyer (100) rack, is bolted with upper shell (311)；
Ribbon conveyer (100) sky machine state, upper belt (111) and lower belt (112) respectively with upper shell (311) and lower housing
(312) spacing is not less than 150mm, and shell (310) and the spacing of adjacent carrier roller of belt conveyer are not less than 500mm.
4. a kind of ribbon conveyer detection device of metal foreign body according to claim 1 or 3, it is characterised in that：Described
The detecting system of metal detector (300) includes oscillator, sensor, amplifier, wave detector, velocity-variation amplifier and power supply, institute
The sensor stated is mounted in upper shell (311) and lower housing (312).
5. a kind of ribbon conveyer detection device of metal foreign body according to claim 1, it is characterised in that：The shell
(310) cold-rolled steel sheet or stainless steel is used to make.
6. a kind of ribbon conveyer detection device of metal foreign body according to claim 1, it is characterised in that：The metal
Detector (300) is not less than 10 meters with deironing apparatus (200) spacing.
7. a kind of ribbon conveyer detection device of metal foreign body according to claim 1, it is characterised in that：The metal
From being 18-20 meters between detector (300) and deironing apparatus (200).
8. a kind of ribbon conveyer detection device of metal foreign body according to claim 1, it is characterised in that：Described removes iron
Device (200) is belt iron remover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820286753.7U CN207932538U (en) | 2018-03-01 | 2018-03-01 | A kind of ribbon conveyer detection device of metal foreign body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820286753.7U CN207932538U (en) | 2018-03-01 | 2018-03-01 | A kind of ribbon conveyer detection device of metal foreign body |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207932538U true CN207932538U (en) | 2018-10-02 |
Family
ID=63653372
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820286753.7U Active CN207932538U (en) | 2018-03-01 | 2018-03-01 | A kind of ribbon conveyer detection device of metal foreign body |
Country Status (1)
| Country | Link |
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| CN (1) | CN207932538U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109909063A (en) * | 2019-03-26 | 2019-06-21 | 云南华联锌铟股份有限公司 | A kind of four station intelligence deironing apparatus with metal detector |
| CN110933322A (en) * | 2020-02-05 | 2020-03-27 | 天津美腾科技股份有限公司 | Method, device and system for cleaning iron remover and electronic equipment |
| CN113238287A (en) * | 2021-05-20 | 2021-08-10 | 苏州星贝尔中空成型设备有限公司 | Metal detection system of hollow forming machine flash material recycling and conveying system |
-
2018
- 2018-03-01 CN CN201820286753.7U patent/CN207932538U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109909063A (en) * | 2019-03-26 | 2019-06-21 | 云南华联锌铟股份有限公司 | A kind of four station intelligence deironing apparatus with metal detector |
| CN110933322A (en) * | 2020-02-05 | 2020-03-27 | 天津美腾科技股份有限公司 | Method, device and system for cleaning iron remover and electronic equipment |
| CN110933322B (en) * | 2020-02-05 | 2020-06-16 | 天津美腾科技股份有限公司 | Method, device and system for cleaning iron remover and electronic equipment |
| CN113238287A (en) * | 2021-05-20 | 2021-08-10 | 苏州星贝尔中空成型设备有限公司 | Metal detection system of hollow forming machine flash material recycling and conveying system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210513 Address after: 215600 Zhangjiagang Port Group Co., Ltd., 252 middle Changjiang Road, Jingang town, Zhangjiagang City, Suzhou City, Jiangsu Province Patentee after: ZHANGJIAGANG PORT GROUP Co.,Ltd. Address before: Gangsheng branch of Zhangjiagang Port Group Co., Ltd., No.5 Wushan Road, Jingang town, Zhangjiagang City, Suzhou City, Jiangsu Province, 215633 Patentee before: GANGSHENG BRANCH OF ZHANGJIAGANG PORT GROUP Co.,Ltd. |