CN207930755U - A kind of large-bore plastics tubing sampling machine - Google Patents

A kind of large-bore plastics tubing sampling machine Download PDF

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Publication number
CN207930755U
CN207930755U CN201820372278.5U CN201820372278U CN207930755U CN 207930755 U CN207930755 U CN 207930755U CN 201820372278 U CN201820372278 U CN 201820372278U CN 207930755 U CN207930755 U CN 207930755U
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China
Prior art keywords
tubing
workbench
platform
support
unit
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CN201820372278.5U
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沈玥
周博
张维
王前
王凯
殷柯柯
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HENAN PROVINCE PRODUCT QUALITY SUPERVISION AND INSPECTION CENTER
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HENAN PROVINCE PRODUCT QUALITY SUPERVISION AND INSPECTION CENTER
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Abstract

The utility model is related to detect experiment field of auxiliary, and in particular to a kind of large-bore plastics tubing sampling machine, including the clamping unit of workbench, tubing, tubing cutter unit and tubing chamfering unit;The clamping unit of tubing includes clamping control unit and rotation speed control unit, the upper plane stage casing of the workbench, which is laid, clamps control unit, the clamping control unit includes slide clamp support base and support rubber tire, and the left and right side of the slide clamp support base is separately connected support rubber tire free to rotate;The rotation speed control unit is erected on workbench;The tubing cutter unit, tubing chamfering unit are respectively positioned on workbench front end side.The utility model rotation mode stability is high, of simple structure and low cost, sample cuts high yield rate.

Description

A kind of large-bore plastics tubing sampling machine
Technical field
The utility model is related to detect experiment field of auxiliary, and in particular to a kind of large-bore plastics tubing sampling machine.
Background technology
Chemical building material is after steel, timber, cement, and contemporary emerging the fourth-largest class New Building Materials, chemistry is built Material achieves being widely used for rapid progress fast development, especially novel environment friendly tubing in China, has started replacement tradition and has built The revolution of material.Since tubing mainly uses in water supply network, water pressure resistance experiment is main quality inspection project, the examination Test the ability for bearing hydraulic pressure for investigating tubing.Test requirements document cuts the tubing of certain length first, and clamping is tested in water pressure resistance and filled It sets.The current existing sample that cuts is carried out cutting operation, this mode by the equipment that experimenter takes hand held power saw etc There are two defects:1. bigbore sample can not be cut, due to saw blade limited diameter, notch depth is limited, causes bigbore Sample can not be cut;2. high rejection rate, since saw blade high speed rotation causes to shake, and human hand is difficult to control, cause notch uneven, It can not be installed on water-fast compression experiment device and be tested, sample is made to cancel, it is low to eventually lead to test efficiency, increases identifier The labor intensity of member.Therefore, it is badly in need of developing a kind of novel sample making apparatus, changes what tradition was cut by hand-guided Mode reduces labor intensity to improve checkability.
The cutting mode of traditional pipe cutting machine is:Motor is surrounded by reticular structure together with cutter makes it in tubing week It encloses, when cutting, motor is rotated together with cutter around tubing, mechanical structure and control method is complicated, pipe cutting machine and chamfering During machine cuts tubing, the cross-sectional diameter for the tubing that can be cut is limited, can not accomplish cutting for heavy caliber pipe It cuts, beveler also has identical problem so that the manufacture difficulty of plastic pipe cutting machine and beveler greatly increases;And it is existing on the market Some pipe cutting machines and beveler are all expensive, and cost is excessively high, and incising pipes inspection carries out pressure test, traditional cutting Machine and beveler can be such that the cost of sample presentation greatly improves.On the one hand, by existing pipe cutting machine in cutting diameter, cut into This and the first-class various aspects of manufacture difficulty consider, and urgent need cutting diameter range is big currently on the market, at low cost, making is simple Heavy caliber pipe cutting machine;On the other hand, tubing needs to make inspection Pipe samples in resistance to pressure verification test at present, In the field of tubing inspection sampling machine, currently on the market or blank, therefore it is badly in need of wanting the sample making apparatus of development of new, changes tradition The mode of hand-guided cutting reduces labor intensity to improve checkability, reduces sample preparation and plastics cutting cost.
Invention content
The purpose of this utility model is to provide that a kind of rotation mode stability is high, the cutting of of simple structure and low cost, sample The large-bore plastics tubing sampling machine of high yield rate.
To achieve the goals above, the technical solution of the utility model is:
A kind of large-bore plastics tubing sampling machine, including the clamping unit of workbench, tubing, tubing cutter unit and tubing fall Angle unit;
The clamping unit of tubing includes clamping control unit and rotation speed control unit, the upper plane of the workbench Stage casing, which is laid, clamps control unit, and the clamping control unit includes slide clamp support base and support rubber tire, the sliding block folder The left and right side of tool support base is separately connected support rubber tire free to rotate;The rotation speed control unit is erected on work On platform, rotation speed control unit includes support platform, driving wheel and alternating current generator, and the driving wheel and alternating current generator are placed in In support platform, driving wheel is drivingly connected with alternating current generator, and the edge of driving wheel passes through the outer surface of support platform and tubing to connect Touch connection;
The tubing cutter unit, tubing chamfering unit are respectively positioned on workbench front end side, tubing cutter unit position In the opposite side of tubing chamfering unit, tubing cutter unit includes cutting machine and is fixed on cutting machine lower part and is located on workbench The lateral linear motion platform of plane, tubing chamfering unit include beveler and are fixed on beveler lower part and are located on workbench The transverse and longitudinal two-way linear motion platform of plane.
Further, further include tubing fixed cell, the tubing fixed cell is fixed in the middle part of the rear end of workbench, pipe Material fixed cell includes supporting rack, baffle and is fixed on supporting rack lower part and is put down positioned at the linear longitudinal movement of plane on workbench Platform, the baffle are placed in the front end of supporting rack, and baffle is in disk form, and the diameter of baffle is more than the diameter of tubing.
Further, stage casing transverse direction linear motion platform, the stage casing transverse direction straight line fortune are laid in the stage casing of the workbench Moving platform includes that two guide rails, two support bases and long ball wire bar pair, the guide rail are horizontally placed on the forward and backward of workbench respectively Side, the left and right side of plane is slidably connected slide clamp support base respectively on guide rail, and support base is laid between two guide rails, described Connection wire rod nut on long ball wire bar pair, one end of long ball wire bar pair are laid with handle, the long rolling being fixed on support base Ballscrew is secondary to be connected between the lower plane of slide clamp support base by feed screw nut.
Further, the support base is individually secured to the left and right side of workbench and between two guide rail.
Further, the lateral linear motion platform of the cutting machine lower part is the manual slide unit that can carry out left and right adjustment, The transverse and longitudinal two-way linear motion platform of the beveler lower part is the manual cross slid platform that can carry out controlling, front and back position adjusts.
Further, the support platform is fixed to by supporting rod on workbench, and the supporting rod is located at support Four corners of platform, support platform are located at the middle part of supporting rod, and fitting connects between support platform and supporting rod, supporting rod It is separately connected fixed plate at left and right sides of upper and lower part, vertical ball wire bar pair, the vertical rolling are laid in the middle part of support platform The middle part of ballscrew pair is fixed in support platform, both ends are individually secured in fixed plate, one end cloth of vertical ball wire bar pair Equipped with handle.
Further, the support rubber tire is the nylon jacket for being built-in with bearing, and the driving wheel is the toothed rubber of outer profile Rubber tire.
The beneficial effects of the utility model are:
1, tubing rotation drives driving wheel by motor, and tubing rotation, such mode knot are driven by the rotation of driving wheel Structure is simple, rotation stability is high;The lower part of tubing supports the two of which in rubber tire as driven by supporting rubber tire support to carry Wheel, residue two control rotating speed as driving wheel indirectly by the motor in support platform, for people's hand-turning, electricity Machine drives the stabilization of speed for ensureing support rubber tire, to ensure tubing stabilization of speed so that the spin stabilization of tubing is reliable, significantly The stability of whole device is improved, so that the success rate of tubing cutting, chamfering improves;The present apparatus is of low cost, sample High yield rate can effectively improve operating efficiency, mitigate labour.
2, support rubber tire carries out support load to tubing, has not only ensured the locating effect of tubing, but also do not destroy the quality of tubing itself; Clamping force is perpendicular to device basal plane, and the impetus and supporting point of clamping force are the entire cylindrical edge for supporting rubber tire so that four branch Support rubber tire greatly reduces the pressure of large-bore plastics tubing;This device fixture is capable of the clamping performance of holding jig, and rubs Power makes heavy caliber pipe move at the uniform velocity with support rubber tire, and speed is not in deviation and dislocation, it is a further advantage that, due to Fixture is larger to the forced area of tubing, can keep the integrality of sample;And the reaction of the clamping force of the fixture of this device Power does not have an impact fixture, will not lead to the deformation of machining accuracy.
3, sampling machine rear end is tubing fixing device, prevents tubing from longitudinal direction occurs during cutting or rotation Movement;The tubing fixing device of sampling machine rear end is that diameter is more than tubing rosette, and tubing fixing device lower part is arranged Linear longitudinal movement platform so that the position of the tubing fixing device can do corresponding adjustment in real time with the length of tubing, Improve the practicability of tubing fixing device.
4, the front end of this heavy caliber pipe sampling machine be cutting machine and beveler, for inspection tubing by inspection requirement into The speed of row cutting and chamfering, beveler and cutting machine is all non-adjustable, and is both located on motion platform, can be according to tubing Diameter and length do real-time position adjustment.
5, the present apparatus solves the sample preparation problem of large-bore plastics tubing, because of elastic deformation when overcoming plastic pipe rotation And the shaking generated, ensure that plastic tube can smoothly rotate, and lays a good foundation for cutting sampling;And by alternating current generator to not Same material, different size plastic tubing rotary speed controlled, so that it is avoided manually cutting high rejection rate, time-consuming and laborious Disadvantage, the cutting of the present apparatus and chamfering carry out after plastic tube completes clamping, without repeatedly being dismantled to plastic tube Installation, therefore, cutting process is simple and practical.
In conclusion the present apparatus can be good at solving the problems, such as tubing sample preparation;Improve working efficiency;Reduce labor intensity; Make inspection work more science and specification;The research and development success of the equipment, effectively skill is provided for pipe material product Quality inspection Art supports, while the popularization of the device, can bring huge economic benefit.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of large-bore plastics tubing sampling machine of the utility model.
Fig. 2 is a kind of positive structure schematic of large-bore plastics tubing sampling machine of the utility model.
Fig. 3 is a kind of Facad structure signal of the clamping unit of tubing of large-bore plastics tubing sampling machine of the utility model Figure.
Fig. 4 is a kind of structural schematic diagram of the tubing fixed cell of large-bore plastics tubing sampling machine of the utility model.
Fig. 5 is a kind of structural schematic diagram of the clamping control unit of large-bore plastics tubing sampling machine of the utility model.
Attached figure label is:1 is workbench, and 2 be slide clamp support base, and 3 be support rubber tire, and 4 be fixture support base, 5 It is alternating current generator for supporting rod, 6,7 be driving wheel, and 8 be vertical ball wire bar pair, and 9 be supporting rack, and 10 be baffle, and 11 be chamfering Machine, 12 be cutting machine, and 13 be support platform, and 14 be support base, and 15 be sliding block, and 16 be fixed plate, and 17 be handle, and 18 be guide rail, 19 be support plate, and 20 be long ball wire bar pair, and 22 be manual cross slid platform, and 23 be manual slide unit.
Specific implementation mode
The utility model is further illustrated with reference to the accompanying drawings and detailed description:
In following definition about heavy caliber pipe sampling machine direction, it is reference with the use direction of sampling machine, uses system When model machine, it is longitudinal with the length direction of tubing, cutting machine is system with beveler side laterally to be with the cross section of tubing Side where the front of model machine, tubing fixing device is the rear of sampling machine.
As shown in fig. 1~fig. 5, a kind of large-bore plastics tubing sampling machine, including the clamping unit of workbench 1, tubing, tubing Cutter unit and tubing chamfering unit;
The clamping unit of tubing includes clamping control unit and rotation speed control unit, and the upper of the workbench 1 is put down Face stage casing, which is laid, clamps control unit, and the clamping control unit includes slide clamp support base 2 and support rubber tire 3, the cunning The left and right side of block fixture support base 2 is separately connected support rubber tire 3 free to rotate;The rotation speed control unit erects In on workbench 1, rotation speed control unit includes support platform 13, driving wheel 7 and alternating current generator 6, the driving wheel 7 and is handed over Galvanic electricity machine 6 is placed in support platform 13, and driving wheel 7 is drivingly connected with alternating current generator 6, and the edge of driving wheel 7 passes through support flat Platform 13 and the outer surface of tubing connect;
The tubing cutter unit, tubing chamfering unit are respectively positioned on 1 front end side of workbench, tubing cutter unit position In the opposite side of tubing chamfering unit, tubing cutter unit includes cutting machine 12 and is fixed on 12 lower part of cutting machine and is located at work The lateral linear motion platform of plane on platform 1, tubing chamfering unit include beveler 11 and are fixed on 11 lower part of beveler and position In the transverse and longitudinal two-way linear motion platform of plane on workbench 1.
Fixed tubing fixed cell in the middle part of the rear end of the workbench 1, the tubing fixed cell include supporting rack 9, gear Plate 10 and be fixed on 9 lower part of supporting rack and on the workbench 1 plane linear longitudinal movement platform, the baffle 10 is placed in branch The front end of support 9, baffle 10 is in disk form, and the diameter of baffle 10 is more than the diameter of tubing;As a kind of embodiment, this reality It applies and is rotatablely connected between the baffle 10 in example and supporting rack 9.
Lay stage casing transverse direction linear motion platform, the stage casing transverse direction linear motion platform packet in the stage casing of the workbench 1 It includes two guide rails, 18, two support bases 14 and long ball wire bar pair 20, the guide rail 18 is horizontally placed on the forward and backward of workbench 1 respectively Side, the left and right side of plane is slidably connected slide clamp support base 2 respectively on guide rail 18, and 2 longitudinal sliding motion of slide clamp support base connects It is connected to the upper plane of guide rail 18, lays support base 14 between two guide rails 18, connection wire rod spiral shell on the long ball wire bar pair 20 It is female(Do not show in figure), one end of long ball wire bar pair 20 is laid with handle 17, the long ball wire bar pair being fixed on support base 14 It is connected by feed screw nut between 20 and the lower plane of slide clamp support base 2.
The support base 14 is individually secured to the left and right side of workbench 1 and between two guide rail 18.
As a kind of embodiment, it is laid with speed reducer between driving wheel 7 and alternating current generator 6 in the present embodiment, makes it Speed is adjustable, and practicability more preferably, increases its promotional value;Slide clamp support base 2 in the present embodiment is two groups, is indulged respectively To the left and right side for being laid in workbench 1, every group of slide clamp support base 2 includes support plate 19, sliding block 15 and fixture support base 4, the front and rear sides of plane erects fixture support base 4, the forward and backward side point of 19 lower plane of support plate respectively in the support plate 19 Not Bu She sliding block 15, the fixture support base 4 is in " U " font, and the inside of fixture support base 4 connects support rubber tire 3 by axis pin, Support rubber tire 3 free to rotate, the sliding block 15 is in " n " font, and sliding block 15 is slidingly attached on guide rail 18, can be left along guide rail 18 It moves right;
The lateral linear motion platform of 12 lower part of the cutting machine is the manual slide unit 23 that can carry out left and right adjustment, it is described fall The transverse and longitudinal two-way linear motion platform of 11 lower part of angle machine is the manual cross slid platform 22 that can carry out controlling, front and back position adjusts;This For YC80C-4, rotating speed 1450r/min, frequency 20HZ, voltage are the motor model that cutting machine 12 uses in embodiment 220V, electric current 6.0A, power 0.55W, under the control of this motor, the speed perseverance of the cutting gear is 1450r/min, electricity Machine rotating speed is non-adjustable, thus it is non-adjustable to cut gear speed;The motor model that beveler 11 uses in the present embodiment is YC80C- 4, rotating speed 1450r/min, frequency 20HZ, voltage 220V, electric current 6.0A, power 0.55W, in the control of this motor Under, the speed of the milling cutter is 1450r/min, and motor speed is non-adjustable, thus the milling cutter speed on beveler 11 is non-adjustable, this reality It is bonding gold face and side cutter disk to apply the milling cutter in example on beveler 11.
The support platform 13 is fixed to by supporting rod 5 on workbench 1, and the supporting rod 5 is located at support platform 13 four corners, support platform 13 are located at the middle part of supporting rod 5, and fitting connects between support platform 13 and supporting rod 5, support Fixed plate 16 is separately connected at left and right sides of 5 upper and lower part of bar, the middle part of support platform 13 is laid with vertical ball wire bar pair 8, institute The middle part for stating vertical ball wire bar pair 8 is fixed in support platform 13, both ends are individually secured in fixed plate 16, vertical ball wire One end of bar pair 8 is laid with handle 17;As a kind of embodiment, the vertical ball wire bar pair 8 in the present embodiment and support It is fixed by feed screw nut between platform 13;The vertical ball wire bar pair 8 is two, is located at 13 middle part of support platform Both sides.
As a kind of embodiment, the support rubber tire 3 in the present embodiment is the nylon jacket for being built-in with bearing, the active Wheel 7 is the toothed rubber wheel of outer profile.
A kind of application method of large-bore plastics tubing sampling machine includes the following steps:
Tubing is positioned on the support rubber tire 3 of 2 both sides of slide clamp support base by step 1, supports 3 clamping tubing of rubber tire, It drives support platform 13 to move down by vertical ball wire bar pair 8, driving wheel 7 and pipe outer surface is made to connect;
Step 2 starts alternating current generator 6 driving wheel 7 is driven to rotate, and passes through the mutual of 7 surface of driving wheel and pipe outer surface Frictional force drives tubing rotation;
In step 3, tubing rotation process, starts tubing cutter unit and cutting process is carried out to the tubing of rotation, can pass through Manual slide unit 23 is adjusted the left and right lateral position of tubing cutter unit, to which control makes cutting teeth on tubing cutter unit The corresponding tubing of wheel;
After step 4, cutting process, tubing cutter unit is closed, starts tubing chamfering unit and the tubing after cutting is carried out Chamfering can be adjusted the left and right of tubing chamfering unit, front and back position by manual cross slid platform 22, be fallen to control tubing Angle unit corresponds to tubing, completes sample preparation operation.
It is worth noting that when tubing being positioned on the support rubber tire 3 of 2 both sides of slide clamp support base, need to make pipe Baffle 10 in material fixed cell resists tubing, then limits tubing, prevents tubing from doing longitudinal movement in rotation, and according to pipe The length of material adjusts tubing fixed cell in the front and back position of workbench 1, the longitudinal direction straight line by linear longitudinal movement platform Motion platform is manual slide unit 23, and tubing fixed cell is facilitated to resist the end of tubing, and axial position is generated when tubing being avoided to rotate It moves;After starting device, first setting lower rotating speed makes driving wheel 7 rotate, such as 960 r/min, and driving wheel 7 passes through frictional force immediately It drives tubing to rotate, then observes tubing rotary state, if without apparent radial shaking, then alternating current generator 6 is made to accelerate, then Tubing rotation is set to accelerate;If tubing shakes apparent at this time, need to adjust 13 position of support platform and the branch of tubing bottom four The gap of rubber tire 3 is supportted, until being shaken without apparent, notching edge is smooth after ensureing tubing cutting.
The embodiment of the above, the only preferred embodiment of the utility model not limit the utility model Practical range, therefore the equivalent change or modification that all structure, feature and principles according to described in the utility model patent range are done, It should be included in present utility model application the scope of the claims.

Claims (7)

1. a kind of large-bore plastics tubing sampling machine, which is characterized in that single including workbench, the clamping unit of tubing, tubing cutting Member and tubing chamfering unit;
The clamping unit of tubing includes clamping control unit and rotation speed control unit, the upper plane stage casing of the workbench It lays and clamps control unit, the clamping control unit includes slide clamp support base and support rubber tire, the slide clamp branch The left and right side of support seat is separately connected support rubber tire free to rotate;The rotation speed control unit is erected on workbench, Rotation speed control unit includes support platform, driving wheel and alternating current generator, and the driving wheel and alternating current generator are placed in support On platform, driving wheel is drivingly connected with alternating current generator, and the edge of driving wheel contacts company across support platform with the outer surface of tubing It connects;
The tubing cutter unit, tubing chamfering unit are respectively positioned on workbench front end side, and the tubing cutter unit is located at pipe The opposite side of material chamfering unit, tubing cutter unit include cutting machine and are fixed on cutting machine lower part and are located at plane on workbench Lateral linear motion platform, tubing chamfering unit includes beveler and is fixed on beveler lower part and the plane on the workbench Transverse and longitudinal two-way linear motion platform.
2. a kind of large-bore plastics tubing sampling machine according to claim 1, which is characterized in that further include that tubing fixes list Member, the tubing fixed cell are fixed in the middle part of the rear end of workbench, and tubing fixed cell includes supporting rack, baffle and is fixed on Supporting rack lower part and the linear longitudinal movement platform for being located at plane on workbench, the baffle are placed in the front end of supporting rack, baffle In disk form, the diameter of baffle is more than the diameter of tubing.
3. a kind of large-bore plastics tubing sampling machine according to claim 1, which is characterized in that the stage casing of the workbench Stage casing transverse direction linear motion platform is laid, the stage casing transverse direction linear motion platform includes two guide rails, two support bases and length Ball wire bar pair, the guide rail are horizontally placed on the forward and backward side of workbench respectively, and the left and right side of plane is slidably connected respectively on guide rail Slide clamp support base, lays support base between two guide rails, connection wire rod nut on the long ball wire bar pair, long ball wire One end of bar pair is laid with handle, is fixed between the long ball wire bar pair on support base and the lower plane of slide clamp support base It is connected by feed screw nut.
4. a kind of large-bore plastics tubing sampling machine according to claim 3, which is characterized in that the support base is solid respectively Determine to the left and right side of workbench and between two guide rails.
5. a kind of large-bore plastics tubing sampling machine according to claim 1, which is characterized in that the cutting machine lower part Lateral linear motion platform is the manual slide unit that can carry out left and right adjustment, and the transverse and longitudinal two-way linear movement of the beveler lower part is flat Platform is the manual cross slid platform that can carry out controlling, front and back position adjusts.
6. a kind of large-bore plastics tubing sampling machine according to claim 1, which is characterized in that the support platform passes through Supporting rod is fixed on workbench, and the supporting rod is located at four corners of support platform, and support platform is located at supporting rod Middle part, fitting connects between support platform and supporting rod, is separately connected fixed plate at left and right sides of supporting rod upper and lower part, props up It is laid with vertical ball wire bar pair in the middle part of support platform, is fixed in support platform in the middle part of the vertical ball wire bar pair, two End is individually secured in fixed plate, and one end of vertical ball wire bar pair is laid with handle.
7. a kind of large-bore plastics tubing sampling machine according to claim 1, which is characterized in that the support rubber tire is interior It is equipped with the nylon jacket of bearing, the driving wheel is the toothed rubber wheel of outer profile.
CN201820372278.5U 2018-03-19 2018-03-19 A kind of large-bore plastics tubing sampling machine Active CN207930755U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108262790A (en) * 2018-03-19 2018-07-10 河南省产品质量监督检验院 A kind of large-bore plastics tubing sampling machine and its application method
CN109290923A (en) * 2018-11-05 2019-02-01 常州大学 A kind of industrial robot of automatic cutting steel pipe
CN115122407A (en) * 2022-07-04 2022-09-30 公元管道(浙江)有限公司 Stripping sample preparation machine for electric melting pipe fittings

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108262790A (en) * 2018-03-19 2018-07-10 河南省产品质量监督检验院 A kind of large-bore plastics tubing sampling machine and its application method
CN108262790B (en) * 2018-03-19 2024-03-26 河南省产品质量监督检验院 Large-caliber plastic pipe sampling machine and use method thereof
CN109290923A (en) * 2018-11-05 2019-02-01 常州大学 A kind of industrial robot of automatic cutting steel pipe
CN115122407A (en) * 2022-07-04 2022-09-30 公元管道(浙江)有限公司 Stripping sample preparation machine for electric melting pipe fittings
CN115122407B (en) * 2022-07-04 2024-04-19 公元管道(浙江)有限公司 Sample making machine for stripping sample of electric melting pipe fitting

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