CN207930149U - A kind of agitating friction docking welding clamp - Google Patents

A kind of agitating friction docking welding clamp Download PDF

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Publication number
CN207930149U
CN207930149U CN201820131190.4U CN201820131190U CN207930149U CN 207930149 U CN207930149 U CN 207930149U CN 201820131190 U CN201820131190 U CN 201820131190U CN 207930149 U CN207930149 U CN 207930149U
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CN
China
Prior art keywords
binding clasp
agitating friction
welding clamp
pedestal
dog
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Expired - Fee Related
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CN201820131190.4U
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Chinese (zh)
Inventor
郭国林
夏吉
周阳
杨莉
张尧成
刘坡
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Changshu Institute of Technology
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Changshu Institute of Technology
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Priority to CN201820131190.4U priority Critical patent/CN207930149U/en
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Publication of CN207930149U publication Critical patent/CN207930149U/en
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Abstract

The utility model discloses a kind of agitating frictions to dock welding clamp, including pedestal, pressing plate and binding clasp, the side of the pedestal is equipped with side wall, the binding clasp is set to the other side of pedestal, the head end of the push rod of the binding clasp is equipped with dog-ear clamping element, and the dog-ear clamping element is displaced sideways under binding clasp driving, and the top plate of the dog-ear clamping element is equipped with screw hole, the screw of vertical compression is equipped in the screw hole, the end side that the pressing plate is set to the pedestal is used for workpiece vertical compression.The agitating friction butt welding fixture operation is simple, and clamping is secured, and process is stablized when work, and reliability is high.

Description

一种搅拌摩擦对接焊夹具A friction stir butt welding fixture

技术领域technical field

本实用新型涉及一种焊接用夹具,特别是涉及一种搅拌摩擦对接焊夹具。The utility model relates to a clamp for welding, in particular to a friction stir butt welding clamp.

背景技术Background technique

搅拌摩擦焊是基于摩擦焊技术的一种固相塑性连接技术,其焊接过程中较低的热循环作用,减小了组织粗化倾向,使焊接接头具有高的强度和韧性,克服了传统熔焊工艺焊接时出现的问题。该技术已成功应用于铝、镁等低熔点材料的焊接,近年来开始探索钢、钛等高熔点材料的搅拌摩擦焊技术。搅拌摩擦焊接过程中搅拌头与被焊材料之间发生剧烈磨擦,被焊材料在此过程中承受搅拌头的机械力载作用,目前,大多采用压板将被焊材料固定在工作台上进行焊接,但是对接接头焊接时,由于搅拌头与工件之间产生巨大的机械力,两对接板之间会分开,致使接头的强度和韧性下降,焊接结构的质量难以达到要求。Friction stir welding is a solid-phase plastic connection technology based on friction welding technology. The lower thermal cycle in the welding process reduces the tendency of microstructure coarsening, so that the welded joint has high strength and toughness, and overcomes the traditional welding process. Problems that arise during welding. This technology has been successfully applied to the welding of low-melting-point materials such as aluminum and magnesium. In recent years, friction stir welding technology for high-melting-point materials such as steel and titanium has been explored. In the process of friction stir welding, severe friction occurs between the stirring head and the material to be welded, and the material to be welded bears the mechanical load of the stirring head in the process. At present, most of the welding materials are fixed on the workbench by a pressure plate for welding. However, when the butt joint is welded, due to the huge mechanical force generated between the stirring head and the workpiece, the two butt plates will be separated, resulting in a decrease in the strength and toughness of the joint, and the quality of the welded structure is difficult to meet the requirements.

实用新型内容Utility model content

针对上述现有技术缺陷,本实用新型的任务在于提供一种搅拌摩擦对接焊夹具,解决待焊接材料的固定问题,以获得高质量对接接头。In view of the above-mentioned defects in the prior art, the task of this utility model is to provide a friction stir butt welding jig to solve the problem of fixing the materials to be welded, so as to obtain high-quality butt joints.

本实用新型技术方案是这样的:一种搅拌摩擦对接焊夹具,包括底座、压板和夹紧器,所述底座的一侧设有侧壁,所述夹紧器设置于底座的另一侧,所述夹紧器的推杆的头端设有折角夹紧件,所述折角夹紧件在夹紧器驱动下侧向移动,所述折角夹紧件的顶板设有螺孔,所述螺孔内设有垂直压紧用的螺钉,所述压板设置于所述底座的端侧用于对工件垂直压紧。The technical solution of the utility model is as follows: a friction stir butt welding fixture, including a base, a pressure plate and a clamp, one side of the base is provided with a side wall, and the clamp is arranged on the other side of the base, The head end of the push rod of the clamp is provided with a knuckle clamp, and the knuckle clamp moves laterally under the drive of the clamp, and the top plate of the knuckle clamp is provided with a screw hole, and the screw A screw for vertical compression is arranged in the hole, and the pressure plate is arranged on the end side of the base for vertical compression of the workpiece.

进一步的,为了控制夹紧器对工件施力方向,所述底座上在侧壁的对侧设有导向壁,所述导向壁设有侧向通孔,所述夹紧器的推杆穿过所述侧向通孔。Further, in order to control the force direction of the clamp to the workpiece, the base is provided with a guide wall on the opposite side of the side wall, and the guide wall is provided with a lateral through hole through which the push rod of the clamp passes. The lateral through hole.

进一步的,所述侧壁与导向壁的间距大于工件的宽度。Further, the distance between the side wall and the guide wall is greater than the width of the workpiece.

进一步的,为了增强折角夹紧件与工件摩擦,确保夹紧稳定,所述折角夹紧件的侧板的表面为锯齿状粗糙面。Further, in order to enhance the friction between the angle clamping piece and the workpiece and ensure stable clamping, the surface of the side plate of the angle clamping piece is a serrated rough surface.

进一步的,为了防止搅拌摩擦焊接头触及底座而损坏,所述搅拌摩擦对接焊夹具包括垫板,所述垫板设置在底座上并位于所述侧壁和折角夹紧件之间。Further, in order to prevent the friction stir welding joint from being damaged by touching the base, the friction stir butt welding fixture includes a backing plate, and the backing plate is arranged on the base and located between the side wall and the corner clamping member.

优选的,所述夹紧器的数量不少于两个。Preferably, the number of said clamps is not less than two.

本实用新型与现有技术相比的优点在于:待焊接工件一端紧靠在底座的侧壁,另一端通过夹紧器推动折角夹紧件夹紧,工件表面依靠在底座上的压板,可以大大改善搅拌摩擦焊接时仅靠压板固定不牢的缺点。同时在折角夹紧件上设置的螺钉一方面可以增加垂直方向的压紧的可靠性,同时也可以防止工件在夹紧器作用下发生翘边。该搅拌摩擦对接焊夹具操作简单,装夹牢固,工作时过程稳定,可靠性高。Compared with the prior art, the utility model has the advantages that: one end of the workpiece to be welded is close to the side wall of the base, and the other end is clamped by the clamper to push the knuckle clamping piece, and the surface of the workpiece relies on the pressure plate on the base, which can be greatly improved. To improve the disadvantage that only relying on the pressure plate to fix the friction stir welding is not firm. At the same time, the screws provided on the angled clamping parts can increase the reliability of vertical compression on the one hand, and can also prevent the workpiece from warping under the action of the clamping device. The friction stir butt welding jig is easy to operate, firm in clamping, stable in working process and high in reliability.

附图说明Description of drawings

图1为搅拌摩擦对接焊夹具结构示意图。Figure 1 is a schematic diagram of the structure of a friction stir butt welding fixture.

图2为图1的俯视示意图。FIG. 2 is a schematic top view of FIG. 1 .

图3为折角夹紧件的结构示意图。Fig. 3 is a schematic diagram of the structure of the corner clamping part.

具体实施方式Detailed ways

下面结合实施例对本实用新型作进一步说明,但不作为对本实用新型的限定。The utility model will be further described below in conjunction with the examples, but not as a limitation to the utility model.

请结合图1至图3所示,本实施例涉及的搅拌摩擦对接焊夹具,包括底座1、压板2和夹紧器3。底座1由中碳钢板制成,底座1上设置侧壁4和导向壁5,侧壁4与导向壁5之间构成了凹槽6。侧壁4与导向壁5的间距大于工件7的宽度,凹槽6用于放置待焊接的工件7,具体操作时,在放置工件7前先在凹槽6内放置一垫板8。凹槽6的表面加工时要保证一定的平面度,以保证焊接加工时搅拌头9受到的载荷恒定,以免受力过大搅拌头9折断。夹紧器3设置在底座1上位于导向壁5的一侧,夹紧器3采用推拉式快速夹紧器,夹紧器3的具体数量根据待加工工件7的长度确定,以确保侧向的可靠压紧。导向壁5设有侧向通孔,夹紧器3的推杆10穿过侧向通孔。夹紧器3的推杆10的头端设有折角夹紧件11,折角夹紧件11的顶板11a设有螺孔11b,螺孔11b内设有垂直压紧用的螺钉12。折角夹紧件11的侧板11c的表面为锯齿状粗糙面,折角夹紧件11的侧板11c通过固定螺钉与夹紧器3的推杆10连接。在夹紧器3驱动及导向壁5的导向下,折角夹紧件11进行底座1侧向的移动。底座1上位于凹槽6的两端设置四个压板2,压板2通过两副螺栓、螺母与底座1连接并调节高低。Please refer to FIG. 1 to FIG. 3 , the friction stir butt welding fixture involved in this embodiment includes a base 1 , a pressing plate 2 and a clamp 3 . The base 1 is made of medium carbon steel plate. The base 1 is provided with a side wall 4 and a guide wall 5 . A groove 6 is formed between the side wall 4 and the guide wall 5 . The distance between the side wall 4 and the guide wall 5 is greater than the width of the workpiece 7, and the groove 6 is used to place the workpiece 7 to be welded. During specific operations, a backing plate 8 is placed in the groove 6 before the workpiece 7 is placed. When the surface of the groove 6 is processed, a certain degree of flatness must be guaranteed to ensure that the load on the stirring head 9 is constant during the welding process, so as to prevent the stirring head 9 from being broken due to excessive force. The clamp 3 is arranged on the base 1 on one side of the guide wall 5. The clamp 3 adopts a push-pull quick clamp. The specific number of the clamp 3 is determined according to the length of the workpiece 7 to be processed, so as to ensure lateral Reliable compression. The guide wall 5 is provided with a lateral through hole, and the push rod 10 of the clamp 3 passes through the lateral through hole. The head end of the push rod 10 of the clamp 3 is provided with an angled clamping part 11, and the top plate 11a of the angled clamping part 11 is provided with a screw hole 11b, and a screw 12 for vertical compression is arranged in the screw hole 11b. The surface of the side plate 11c of the angle clamping part 11 is a serrated rough surface, and the side plate 11c of the angle clamping part 11 is connected with the push rod 10 of the clamping device 3 through fixing screws. Driven by the clamper 3 and guided by the guide wall 5 , the corner clamping member 11 moves laterally of the base 1 . Four pressing plates 2 are arranged on the two ends of the groove 6 on the base 1, and the pressing plates 2 are connected with the base 1 through two pairs of bolts and nuts to adjust the height.

利用本搅拌摩擦对接焊夹具实施焊接主要步骤如下:The main steps of welding using this friction stir butt welding fixture are as follows:

1、将该夹具底座1固定在工作台上。1. Fix the fixture base 1 on the workbench.

2、焊接前将垫板8放入凹槽6内,其宽度小于工件7总宽度,其厚度小于底座1的侧壁4高度。2. Put the backing plate 8 into the groove 6 before welding, its width is smaller than the total width of the workpiece 7, and its thickness is smaller than the height of the side wall 4 of the base 1.

3、将待焊接工件7置于垫板8上,并用凹槽6两端的压板2稍作固定,压板2上的两副螺栓、螺母,相互配合,一副作为支撑螺栓,一个用于压紧固定。3. Place the workpiece 7 to be welded on the backing plate 8, and slightly fix it with the pressure plate 2 at both ends of the groove 6. Two pairs of bolts and nuts on the pressure plate 2 cooperate with each other, one pair is used as a supporting bolt, and the other is used for pressing fixed.

4、使用夹紧器3对工件7进行水平方向压紧固定,固定完成并调整完善后再完全固定压板。4. Use the clamp 3 to compress and fix the workpiece 7 in the horizontal direction. After the fixation is completed and the adjustment is perfect, the pressure plate is completely fixed.

5、将折角夹紧件11的顶板11a的螺钉12拧紧,固定工件7防止焊件“翘边”。5. Tighten the screw 12 of the top plate 11a of the corner clamping part 11 to fix the workpiece 7 to prevent the weldment from warping.

6、固定完成后实施焊接。6. After the fixing is completed, perform welding.

7、焊接完成后先拧松螺钉12,然后松开夹紧器3,再松开压板2,取出已焊焊件。7. After the welding is completed, loosen the screw 12 first, then loosen the clamp 3, then loosen the pressure plate 2, and take out the welded parts.

Claims (6)

1. a kind of agitating friction docks welding clamp, which is characterized in that including pedestal, pressing plate and binding clasp, the side of the pedestal Equipped with side wall, the binding clasp is set to the other side of pedestal, and the head end of the push rod of the binding clasp is equipped with dog-ear clamping element, institute It states dog-ear clamping element to be displaced sideways under binding clasp driving, the top plate of the dog-ear clamping element is equipped with screw hole, sets in the screw hole There are the screw of vertical compression, the end side that the pressing plate is set to the pedestal to be used for workpiece vertical compression.
2. agitating friction according to claim 1 docks welding clamp, which is characterized in that in the offside of side wall on the pedestal Equipped with guide wall, the guide wall is equipped with lateral through-hole, and the push rod of the binding clasp passes through the lateral through-hole.
3. agitating friction according to claim 2 docks welding clamp, which is characterized in that the spacing of the side wall and guide wall More than the width of workpiece.
4. agitating friction according to claim 1 docks welding clamp, which is characterized in that the side plate of the dog-ear clamping element Surface is zigzag rough surface.
5. agitating friction according to claim 1 docks welding clamp, which is characterized in that the agitating friction docks welding clamp Including backing plate, the backing plate is set on the base and is located between the side wall and dog-ear clamping element.
6. agitating friction according to claim 1 docks welding clamp, which is characterized in that the quantity of the binding clasp is no less than Two.
CN201820131190.4U 2018-01-26 2018-01-26 A kind of agitating friction docking welding clamp Expired - Fee Related CN207930149U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820131190.4U CN207930149U (en) 2018-01-26 2018-01-26 A kind of agitating friction docking welding clamp

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820131190.4U CN207930149U (en) 2018-01-26 2018-01-26 A kind of agitating friction docking welding clamp

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110919271A (en) * 2019-12-13 2020-03-27 北京北方车辆集团有限公司 Friction stir welding tool and method for bottom plate of ventilation window

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110919271A (en) * 2019-12-13 2020-03-27 北京北方车辆集团有限公司 Friction stir welding tool and method for bottom plate of ventilation window

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20181002

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