CN207929168U - Field flow-type biomass granulation machine - Google Patents

Abstract

Field flow-type biomass granulation machine, energy-saving environmental protection device field, field flow-type biomass granulation machine include " saying " font methods, rack, are in plane entirely above three beam of upper, middle and lower.Chassis three axis speed reducer installed above; central sill ring moulds prilling granulator installed above ' says ' cabinet frame and is mounted on the tray stage casing that tractor is pulled; comminutor is front and back to install the first and second water tanks, and stalk crasher, draw beam front end and tractor-draw-plate grafting hinge are installed under draw beam.Tractor rear power output shaft is connect, speed reducer slow-speed shaft power with transmission shaft with speed reducer middling speed, with comminutor chain drive.The moisture accommodation of granulator can be improved; it can make granulator; all stalks in field and forest waste material scene are granulated; complete machine is compact readily removable; speed reducer, granulator, three big component of pulverizer are can be analyzed to, while increasing power, adds finished bin and water tank; can operation, it is disposable to complete to receive grain, receive careless two processes.

Description

Field flow-type biomass granulation machine

Technical field

The utility model belongs to energy-saving environmental protection device field, specifically, being related to field flow-type biomass granulation machine.

Background technology

China's biomass granulation machine technology development in recent years is very fast, and machine is numerous in variety, first meeting social benefit.But exist not Few technical vulnerability：Fixed operation is founded the factory, and occupancy arable land is more, Electricity Investment is big, receives grass transport hardly possible, ton power consumption height, repair frequency Numerous, briquetting difficulty in batch, is recouped the investment dimly discernible.Modern flat die machine, ring moulds machine are applied in processing biological particles fuel, domestic animal, fowl, Poultry, fishing pellet, the fields such as granulated fertilizer, chemical industry bentonite clay particle raw material, all because efficiency is low, abrasion is big, and critical granulation is former Expect the disadvantages such as moisture requirement index is too narrow；Because be molded it is bad caused by shut down phenomenon and can be found everywhere, make annual net time and both Fixed output quota amount is had a greatly reduced quality.

Whole nation Granulation Equipments has flat-die, ring moulds and two stroke piston punching types at present.Flat-die, ring moulds and pinch roller (are referred to as pressed Contracting couple) single-piece floating (no drive force source), the friction of grass meal, forces pinch roller to rotate between couple.Grass meal is too dry (15%) Hereinafter, hole internal resistance it is big pressure not into；More than humidity too big (23% or so), grass meal slipping phenomenon is serious between couple, and pinch roller seemingly turns Non- turn, in hole without material can under, temperature abruptly increase, abrasion aggravation；The pinch roller being buried in grass meal will rotate, and must have dynamic and quiet Couple and dust guard and rotation function.Pinch roller is by high temperature and pressure, and dust-proof matching part abrasion aggravates to damaging, and dust invades lubricating oil Greasy filth is stirred into, dries up to burning red phenomenon and takes place frequently, changes that accessory is frequent, and tens hours periods of normal work are differed, expensive to delay work, Piston punching type has a round-trip action, and when return wastes time and electric power, reduces yield.

Utility model content

In view of the above-mentioned deficiencies, the utility model provides field flow-type biomass granulation machine.

The utility model is achieved through the following technical solutions：Field flow-type biomass granulation machine, biological particles Machine includes " saying " font methods, rack, is in plane entirely above three beam of upper, middle and lower, chassis three axis speed reducer installed above, above central sill Mounting ring mould prilling granulator ' says ' cabinet frame and is mounted on the tray stage casing that tractor is pulled, and comminutor is front and back to install the first and second water tanks, Stalk crasher, draw beam front end and tractor-draw-plate grafting hinge are installed, tractor rear power output shaft is used under draw beam Transmission shaft is connect with speed reducer middling speed, speed reducer slow-speed shaft power, and comminutor chain drive, and the machine finished product is driven to convey Band, speedy carding process axis are equipped with angular gear-box, change transmission direction, dragging pulverizer work, tractor is except traction tray flowing Make out of trade, main function is to provide the motive power that comminutor is closed in no electric field, and provides grease pump, humidification pumping source and hydraulic pressure Into the hydraulic power of careless device.

Biologic grain machine critical piece is ring moulds and pressure roller and driving part, if ring moulds are to use dried layer antifriction alloy annual disk And spacer block forms, and the identical spacer block of one group of geometry is padded between each annual disk, spacer block is synthesized by two panels, variable thickness, It is in square hole, vestibule variable area, and compensation abrasion at any time between spacer block.Depending on driving power size, the corresponding number of plies, periphery are selected It is clamped for use through several bolts, the outer cellular short cylindrical thick cyclinder of image, both ends of the surface have rotation track, and inlay sliding tooth Circle, says and is rectangle above font frame central sill, and both ends are respectively transversely mounted the drive shaft A through two gears, drive shaft B, and Each gear engages with another gear to frame center direction and matches shell, drives gear-box outside composition four, four box insides are equal There are the exposed gear of common driven gear ring and several support rollers, ring moulds gear ring to be engaged with four driving gears, support roller group bears ring moulds Weight, under frame upper beam face quadrangle, and there are four pinch roller corresponding with support roller group, driving gear constrains drive jointly with support roller and pinch roller Rotating ring mould smooth rotation.

Power is transmitted to drive shaft A by speed reducer slow-speed shaft through chain, and chain connection, driving are used between drive shaft A and drive shaft B Even power device inside axis B sprocket wheels, it is ensured that two shaft gears, driven gear ring angular speed uniformly and stress equalization.

On the horizontal line in the ring moulds inner cavity center of circle, axial parallel, horizontal positioned two pressure rollers, ring moulds rear end face lower part, two A outer drive gear-box respectively has axle stretch end backward, respectively driving box in portrait configuration, and torque point is transmitted to gear, gear center It is spline housing, two pressure roller spline axle heads are inserted into, and constitute inside and outside driving, equidirectional into making matching part abrasion amount reduce by 10 with rotating speed Times or more.

Two outer driving box of ring moulds front end face lower part, corresponding axle stretch end central point extend out to central sill, and there are two same The support base of the heart, the arm of force of each vertical installation support pressure roller shaft other end on seat, there are the bearing of support pressure roller shaft, support in arm stage casing Four contour points of driving box upper end in arm upper end and opposite, composition ' people ' the font vertex per side, and have uniformly tighten pressure roller with Ring moulds inner cavity compression clearance and the device of moment locking, two ' people ' fonts are in isosceles triangle, pressure roller center line and equal stringcourses Midpoint overlaps, and resistance to compression stability is extremely strong.

Roller bearing is located at outside ring moulds, thoroughly eradicates roller bearing into the common fault of soil, difference tooth in outer drive gear-box Wheel oil, using splash system lubrication, support arm end universal bearing, lithium saponify lubrication, power when reduction pressure roller is not parallel in short term Consumption.

It is square hole when this ring moulds initial apertures maximum, if wanting to retain such specification, and wants to convert other slightly thin several specifications, only Initial die hole need to be cleared up, fills in the module of dimension outward from intracavitary, fastening can suppress of a variety of thinner diameters Grain saves the wholesale investment for purchasing multiple diameter ring moulds assembly.

Stalk crasher rotor is saw blade helical structure, and stalk is provided by artificial or other automatic devices, through into careless two pairs of rollers It feeds by force, mollugo, hard stalk and capillary branch can be processed as smalls, and powder afflux sprays, and measures humidity and triggering in real time Signal waits for an opportunity to humidify, and grass meal feeds screw feeder by pipeline is even for two-way, and precompressed zone at two, ring moulds hole and pressure roller outer ring are sent into stirring Decorative pattern constant speed is into grass meal has no the route of retreat, is pressed into square hole successively.Finished product reaches i.e. measured length and fractures to transmission shaft A, falls in cross It is discharged on product conveying belt, is given to the raising of vertical transport band, into finished product hopper, edge of a field transhipment.

The usefulness of the utility model is：Market comminutor can be adapted to moisture range by this patent through the above scheme (15 --- 23%), be relaxed to (10 --- 38%), (the dry stalk of batch should humidify in advance) is more advantageous to the company of farm work Continuous property, can make granulator, be granulated to all stalks in field and forest waste material scene.Complete machine is compact readily removable, can be analyzed to subtract Fast machine, granulator, three big component of pulverizer, separated type is installed on the appropriate space of combine harvester, while increasing power, addition at Product storehouse and water tank, you can operation is disposably completed to receive grain, receives careless two processes, and a tractor serves several purposes, people from province is time saving, and stalk does not land It is granulated, straw transportation amount is reduced to original 1/25, solve transportation bottleneck problem for biomass power plant, Substitute coal subtracts Few atmosphere pollution, completes and breaks through the index (five for ' greatly developing biomass comprehensive utilization ' in the five-year plan of the 13rd, China Ten million --- 80,000,000 tons/year)；The art of this patent applies also for existing domestic animal, fowl, poultry, fishing pellet machinery pellet Wide-range high yield power saving low abrasion is realized in the update of the industries such as machinery, chemical industry bentonite clay particle machinery, Chinese herbal medicine pill tool New Set, solve the disadvantage that the existing comminutor effective time is few, maintenance cycle is short, yield is too low, it is favorable to the people to make the country prosperous.

Description of the drawings

Attached drawing 1 is this patent example structure general illustration；

Attached drawing 2 is that this patent implements structure totality left view；

Attached drawing 3 is that this patent implements structure totality right view；

Attached drawing 4 is that this patent implements structure totality vertical view；

Attached drawing 5 is the partial enlarged view of attached drawing 1；

Attached drawing 6 is the local flipchart of attached drawing 5.

In figure, 1, rack, 2, rack fixing bolt, 3, axis card, 4, walking axle, 5, day font frame, 6, ring moulds, 7, ring Mould track, 8, outer support fastener, 9, roller bearing, 10, finished granule storehouse, 11, charging screw feeder sprocket wheel, 12, press roll gear, 13, Ring moulds block plate 1,14, press roll gear 2,15, charging drive sprocket, 16, interior driving box upper bearing (metal), 17, pressure roller shaft, 18, pressure ring, 19, host driven sprocket wheel, 20, interior driving box lower bearing, 21, drive shaft A, 22, drive shaft B, 23, fastening screw, 24, interior drive Moving gear, 25, interior driving box, 26, day cabinet frame central sill, 27, water tank first, second, 28, support roller, 29, outer drive gear-box, 30, ring Driving fluted disc outside mould, the 31, first grass meal conveys screw feeder, and the 32, second grass meal conveys screw feeder, and 33, even power device, 34, that pulverizer goes out powder is curved Pipe, 35, outer drive bearing block, 36, product conveying belt upper roller, 37, product conveying belt barrel roll, 38, three axis speed reducers, 39, finished product it is defeated Send band lower roll, 40, speed reducer low speed sprocket wheel, 41, speed reducer slow-speed shaft, 42, angular gear-box, 43, pulverizer main pulley, 44, V-belt, 45, rotor mill, 46, pulverizer belt wheel, 47, finished product raise up conveyer belt, 48, the flat conveyer belt of finished product, 49, ring moulds Hole broken section, 50, pressure roller stretching arm, 51, pinch roller, 52, holder, 53, block plate, 54, fastening bolt, 55, grain forming hole, 56, ring moulds spacer block, 57, rack draw beam, 58, fold traveling wheel, 59, rack towing plate, 60, tractor-draw-plate, 61, insert Pin, 62, tractor motive power output shaft, 63, universal drive shaft, 64, into careless two pairs of rollers universal joint, 65, into careless two pairs of rollers pair, 66, wind Leaf, 67, rack draw beam, 68, pulverizer feed box, 69, speed reducer middling speed axis, 70, pulverizer, 71, stretching arm lower fulcrum, 72, pressure roller, 73, wear ring, 74, first gear, 75, second gear, 76, outer drive axle box bearing, 77, outer drive driving wheel, 78, into grass Bucket, 79, tractor driving wheel, 80, cam adjustment bar, 81, grass meal to be pressed, 82, main deceleration chain, 83, electronics hygrometric device.

Specific implementation mode

The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment is based on the embodiments of the present invention, and those of ordinary skill in the art are without making creative work The every other embodiment obtained, shall fall within the protection scope of the present invention

Embodiment is as shown in Fig. 1, and the biomass granulation machine includes three axis speed reducers 38, ring moulds 6 and pulverizer 70 3 Big component.

Three axis speed reducers 38 are installed on the bottom girder face of " day " font frame 5, such as attached drawing 2,26 both ends on face of day cabinet frame central sill It is transversely mounted two drive shaft A21, drives gear 24 on drive shaft A21 in two, such as attached drawing 4, and second gear 75, It is engaged in shell, quadrangle distribution, there is window on shell, driving wheel 77 is driven outside convex dew, driven outside four and drive tooth outside driving wheel 77 and ring moulds Disk 30 engages, and as shown in Fig. 3, ring moulds track 7 is clamped by lower four pinch rollers 51 of two groups of lower support wheels 28 and upper roof beam structure, is at the uniform velocity turned Dynamic, speed reducer power drives through main deceleration chain 82 dragging drive shaft A 21 and drive shaft B 22, then through driving driving wheel 77 outside four Rotating ring mould 6 rotates.

Such as attached drawing 3, Fig. 4, it is located at two axle stretch ends of 6 rear end face second gear 75 of ring moulds, each interior drive for filling inner press roll 72 There are a pressure roller stretching arm 50 in gear-box 25, two box tops, form single end face pressure roller point of adjustment, in ring moulds front end face second gear 75 On stretching arm lower fulcrum 71 outside heart point, dress pressure roller stretching arm 50, two-arm top forms another group of point of adjustment, is propped up under two stretching arms It is considered as the bottom edge of isosceles triangle between point 71, four arm are two waists of triangle, two pressure roller axis and support arm stage casing bearing Center overlaps, and forms couple.

First grass meal conveys screw feeder 31 and pulverizer is gone out the grass meal to be pressed of powder bend pipe 34 by the second grass meal conveying screw feeder 32 81, stirring is advanced, into two pressure rollers and the angle of ring moulds, such as Fig. 5 Fig. 6, due to pressure ring decorative pattern and the identical speed phase of die hole band It is equidirectional into 81 roads Hou Huawu of grass meal to be pressed, both ends of the surface have grade disk 53, are forced to indentation grain forming hole 55, ring moulds interval Block 56 is A, B two panels, and A is stator, and B is movable plate, combined integrated, is adjusted with cam adjustment bar 80 is unified, considerable yield to be achieved, It when hole wall wear and tear overrun, tightening, works on by camshaft, compensation forming hole is the key that the innovation of this granulator high yield and low cost, It is market flat-die, ring model granulator from unsolved technological difficulties.

As shown in figure 3,72 cone of pressure roller, external to fasten several alloy pressure rings 18 successively with cone plug ring, end is used Nut check is easily changed saving cost.

As shown in attached drawing 4, Fig. 1, the rotor mill 45 in pulverizer 70 is circular saw bit screw feeder structure, and energy will be soft Straw to hard branch and similar material saw is smalls, and axis, which is flow at fan blade 66, to be sprayed, and electronics hygrometric is installed in faggot inlet Device 83 detects the material moisture into 65 input of careless two pairs of rollers pair, provides signal always, accurate when humidity is less than lower limit is granulated When control power spraye humidify grass meal, cut off the water when reaching the upper limit, keep moisture it is consistent, it is ensured that field briquetting dry and wet unevenness state Continuity.

As shown in Fig. 2, speed reducer high speed shaft installs angular gear-box 42, changes transmission direction, through pulverizer main pulley 43, pulverizer belt wheel 46 drives pulverizer work, pulverizer be arranged into, stop, move back control cabinet, control the work(into careless two pairs of rollers pair 65 Can, feeding manner has artificial feeding, picking grass trimmer to feed automatically, tractor front end fills secondary toothed oak of cutting and picks up grass meal crushing device and connection connection Harvester stalk is closed to be sprayed into pipeline, it can adaptation to local conditions.

Product conveying belt barrel roll 37 below ring moulds, power is provided by speed reducer, particle outlet change into product raise up it is defeated Band 47 is sent, finished granule storehouse 10 is thrown into.

As shown in Fig. 1 Fig. 5, tractor motive power output shaft 62 reaches the middling speed of three axis speed reducers 38 through universal drive shaft 63 Axis is transmitted to drive shaft A 21 after deceleration with main deceleration chain 82, and chain to even power device arrives drive shaft B22 again, outer drive driving wheel 77, Common driving ring moulds 6.

First and second water tank water pipes are connected to, and are individually fixed at granulator front-back, counterweight is uniform, and water source can be by transport finished car Soft water capsule and vehicle water pump are obtained and are supplemented nearby.

Traveling wheel 58 is folded as shown in Fig. 2, having under rack draw beam 67, when preparation headstock needs disjunction with tray, keeps machine 1 level of frame is parked, rack towing plate 59 and 60 hinge of tractor-draw-plate, is walking axle 4 under the focus point of tray, with axis card 3 It is fixed, it is convenient for mobile operational process.

Although the utility model is described in detail with reference to the foregoing embodiments, those skilled in the art is come Say, still can with technical scheme described in the above embodiments is modified, or to which part technical characteristic into Row equivalent replacement, within the spirit and principle of the utility model, any modification, equivalent replacement, improvement and so on should all It is included within the scope of protection of this utility model.

Claims (6)

1. field flow-type biomass granulation machine, including day font frame (5), ring moulds (6), ring moulds track (7), drive shaft A (21), drive shaft B (22), interior driving gear (24), day cabinet frame central sill (26), ring moulds drive fluted disc (30), the conveying of the first grass meal outside Screw feeder (31), the second grass meal conveying screw feeder (32), pulverizer go out powder bend pipe (34), three axis speed reducers (38), pulverizer main pulley (43), rotor mill (45), pressure roller stretching arm (50), grain forming hole (55), ring moulds spacer block (56), into careless two pairs of rollers pair (65), fan blade (66), pulverizer (70), stretching arm lower fulcrum (71), pressure roller (72), second gear (75), outer drive driving wheel (77), main deceleration chain (82) and electronics hygrometric device (83), it is characterised in that：On the bottom girder face of the day font frame (5) Three axis speed reducers (38) are installed, both ends are transversely mounted two drive shaft A (21), drive shaft A (21) on day cabinet frame central sill (26) face The upper driving gear (24) in two is simultaneously engaged with second gear (75) in shell, quadrangle distribution, has window, convex dew on shell Outer drive driving wheel (77) is driven fluted disc (30) outside four outer drive driving wheels (77) and ring moulds and is engaged, the ring moulds track (7) by Two groups of lower support wheels (28) and lower four pinch rollers (51) clamping of upper roof beam structure, uniform rotation, the speed reducer power is through main deceleration chain (82) dragging drive shaft A (21) and drive shaft B (22), then drive ring moulds (6) to rotate through driving driving wheel (77) outside four, the ring Two axle stretch ends of mould (6) rear end face second gear (75) respectively fill the interior drive gear-box (25) of pressure roller (72), and there are pressure in two box tops Roller stretching arm (50) forms single end face pressure roller point of adjustment, under the stretching arm outside the central point of ring moulds front end face second gear (75) On fulcrum (71), pressure roller stretching arm (50) is filled, the first grass meal conveying screw feeder (31) and the second grass meal conveying screw feeder (32) will Pulverizer goes out the grass meal to be pressed (81) that powder bend pipe (34) comes, and stirring is advanced, into two pressure rollers and the angle of ring moulds, due to pressure ring Decorative pattern and the identical speed same direction of die hole band are into grass meal (81) roads Hou Huawu to be pressed, both ends of the surface have a grade disk (53), are forced to It is pressed into grain forming hole (55), ring moulds spacer block (56) is A, B two panels, and A is stator, and B is movable plate, combined integrated, with cam tune Pole (80) is unified to be adjusted, and the rotor mill (45) in the pulverizer (70), is circular saw bit screw feeder structure, and energy will be soft Straw to hard branch and similar material saw is smalls, and axis, which is flow at fan blade (66), to be sprayed, and electronic, horological is installed in faggot inlet Wet device (83) detects the material moisture into careless two pairs of rollers secondary (65) input always, provides signal, the speed reducer high speed shaft peace Angular gear-box (42) is filled, transmission direction is changed, pulverizer work is driven through pulverizer main pulley (43), pulverizer belt wheel (46) Make.

2. flow-type biomass granulation machine in field according to claim 1, it is characterised in that：Ring moulds (6) are if be to use dried layer Antifriction alloy annual disk and spacer block form, and pad the identical spacer block of one group of geometry between each annual disk, spacer block is by two panels It synthesizes, variable thickness, is in square hole, vestibule variable area, and compensation abrasion at any time between spacer block, depending on driving power size, choosing The corresponding number of plies is selected, periphery clamps for use through several bolts, and the outer cellular short cylindrical thick cyclinder of image, both ends of the surface have rotation Track, and inlay driven gear ring.

3. flow-type biomass granulation machine in field according to claim 1, it is characterised in that：Say font frame (5) day word Frame central sill (26) is rectangle above, and both ends are respectively transversely mounted the drive shaft A (21) through two gears, drive shaft B (22), and Each gear engages with another gear to frame center direction and matches shell, drives gear-box outside composition four, four box insides are equal There are the exposed gear of common driven gear ring and several support rollers, ring moulds gear ring to be engaged with four driving gears, support roller group bears ring moulds Weight, under frame upper beam face quadrangle, and there are four pinch roller corresponding with support roller group, driving gear constrains drive jointly with support roller and pinch roller Rotating ring mould smooth rotation.

4. flow-type biomass granulation machine in field according to claim 1, it is characterised in that：Pressure roller (72) and die hole pair Into forming hole is designed as rectangular opening, wide blanketed zone, and roller bearing is located at outside ring moulds, and pressure roller (72) rotation lubricating function is located at Outside ring moulds dust.

5. flow-type biomass granulation machine in field according to claim 1, it is characterised in that：Support arm end universal shaft It holds, lithium saponify lubrication.

6. flow-type biomass granulation machine in field according to claim 1, it is characterised in that：When this ring moulds initial apertures maximum For square hole, the block that can jump a queue converts aperture.