CN207904367U - A kind of lubricant coating instead of metal cold-extruded phospholeum - Google Patents
A kind of lubricant coating instead of metal cold-extruded phospholeum Download PDFInfo
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- CN207904367U CN207904367U CN201820334621.7U CN201820334621U CN207904367U CN 207904367 U CN207904367 U CN 207904367U CN 201820334621 U CN201820334621 U CN 201820334621U CN 207904367 U CN207904367 U CN 207904367U
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Abstract
A kind of lubricant coating instead of metal cold-extruded phospholeum, it is related to applied technical field of the self-lubricating coat in use in metal cold extrusion.It includes base material, sandblasting layer, self-lubricating coat in use, aqueous saponification layer；The upper surface of base material is covered with sandblasting layer, and self-lubricating coat in use is fitted in the upper surface of sandblasting layer, and aqueous saponification layer is covered in the upper surface of self-lubricating coat in use.After adopting the above technical scheme, the utility model has the beneficial effect that：Blasting treatment of its substrate surface Jing Guo high mesh number; greasy property when metal parts cold extrusion can be significantly improved; protect mold; improve die life; avoid phosphating process not environmentally; and reach the identical lubricant effect of phospholeumization, it is more environmentally-friendly so as to gradually replace existing phosphorus saponification process completely.
Description
Technical field
The utility model is related to applied technical field of the self-lubricating coat in use in metal cold extrusion, and in particular to a kind of replacement
The lubricant coating of metal cold-extruded phospholeum.
Background technology
The domestic technique in high-precision metal cold extrusion mostly uses greatly first phosphatization, the technique of after saponification at present, and contains
Phosphorus waste water is the root for causing water eutrophication.And to reach national standard discharge standard after industrial phosphorus-containing wastewater treatment, it is comparable tired
It is difficult.Therefore, environmentally friendly, the self-lubricating coat in use of zero-emission just has the application prospect extensively expanded very much in metal cold extrusion.
Utility model content
The purpose of this utility model is that it is in view of the drawbacks of the prior art and insufficient, it provides a kind of instead of metal cold-extruded phospholeum
The lubricant coating of change, blasting treatment of its substrate surface Jing Guo high mesh number, when can significantly improve metal parts cold extrusion
Greasy property protects mold, improves die life, avoids phosphating process not environmentally, and reach the identical lubrication of phospholeumization
Effect, it is more environmentally-friendly so as to gradually replace existing phosphorus saponification process completely.
To achieve the above object, the utility model is using following technical scheme：It includes base material 1, sandblasting layer 2, Zi Run
Sliding coating 3, aqueous saponification layer 4；The upper surface of base material 1 is covered with sandblasting layer 2, and self-lubricating coat in use 3 is fitted in the upper table of sandblasting layer 2
Face, aqueous saponification layer 4 are covered in the upper surface of self-lubricating coat in use 3.
The base material 1 is the degreaser base material for being coated with neutral alkalinity.
The sandblasting layer 2 is the quartz sand of 150-300 mesh or the sandblasting layer that the uniform sandblasting of boart boart is formed.It can protect
Demonstrate,prove the compressive property of lubricant coating entirety.
The operation principle of the utility model：Blasting treatment is carried out to substrate upper surface, sprayed within sand six hours dip-coating from
Lubricant coating is dipped in aqueous saponification liquor after solidification and carries out Seal treatment, when can significantly improve metal parts cold extrusion
Greasy property, and environmental protection is practical.
After adopting the above technical scheme, the utility model has the beneficial effect that：Sandblasting of its substrate surface Jing Guo high mesh number
Processing can significantly improve greasy property when metal parts cold extrusion, protect mold, improve die life, avoid not ring
The phosphating process of guarantor, and reach the identical lubricant effect of phospholeumization, so as to gradually replace existing phospholeum chemical industry completely
Skill, it is more environmentally-friendly.
Description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, before not making the creative labor property
It puts, other drawings may also be obtained based on these drawings.
Fig. 1 is the structural schematic diagram of the utility model.
Reference sign：Base material 1, sandblasting layer 2, self-lubricating coat in use 3, aqueous saponification layer 4.
Specific implementation mode
Shown in Fig. 1, present embodiment the technical solution adopted is that：It includes base material 1, sandblasting layer 2, self-lubricating
Coating 3, aqueous saponification layer 4；The upper surface of base material 1 is covered with sandblasting layer 2, and self-lubricating coat in use 3 is fitted in the upper table of sandblasting layer 2
Face, aqueous saponification layer 4 are covered in the upper surface of self-lubricating coat in use 3.
The base material 1 is the degreaser base material for being coated with neutral alkalinity.
The sandblasting layer 2 is the quartz sand of 150-300 mesh or the sandblasting layer that the uniform sandblasting of boart boart is formed.It can protect
Demonstrate,prove the compressive property of lubricant coating entirety.
A kind of lubricant coating instead of metal cold-extruded phospholeum on steel use the step of be：1, carbon steel work oil removing：City
Commercially available neutrality, alkaline degreaser on field, are heated up to 40~60 degree, are cleaned by ultrasonic 15 minutes.It is washed after twice.Second
When road clear water washing, 1~3% imidazoline corrosion inhibitor is added, it is commercially available.When ensureing the drying process after washing, part is not
It can get rusty.2, sandblasting after drying.The quartz sand or boart boart of 150~300 mesh may be selected.3, sprayed six hours of sand it
It is interior, by part dip-coating self-lubricating coat in use (DW-1078).When dip-coating, part is thoroughly impregnated in coating, left and right shake 60 seconds, so
Afterwards as in centrifuge, control rotating speed centrifuges 30~60 seconds at 40~60 revs/min.Then baking oven is moved to, controlled at
120~180 degree is toasted 5~20 minutes.It 4, can be rule of thumb dilute with the pure water of different proportion to obtain different coating layer thicknesses
Self-lubricating coating DW-1078 is released, to obtain the coating of different-thickness.In general, coating layer thickness needs>6 microns,<30 microns.5、
Part temperature is cooled to 60~100 degree by the coating after solidification, is directly dipped in aqueous saponification liquor (DW-1078S) and is sealed
Close processing.6, after spontaneously drying, you can carry out cold-extruded processing.
The operation principle of the utility model：Blasting treatment is carried out to substrate upper surface, sprayed within sand six hours dip-coating from
Lubricant coating is dipped in aqueous saponification liquor after solidification and carries out Seal treatment, when can significantly improve metal parts cold extrusion
Greasy property, and environmental protection is practical.
After adopting the above technical scheme, the utility model has the beneficial effect that：Sandblasting of its substrate surface Jing Guo high mesh number
Processing can significantly improve greasy property when metal parts cold extrusion, protect mold, improve die life, avoid not ring
The phosphating process of guarantor, and reach the identical lubricant effect of phospholeumization, so as to gradually replace existing phospholeum chemical industry completely
Skill, it is more environmentally-friendly.
The above is merely intended for describing the technical solutions of the present application, but not for limiting the present application, those of ordinary skill in the art couple
The other modifications or equivalent replacement that the technical solution of the utility model is made, without departing from technical solutions of the utility model
Spirit and scope should all cover in the right of the utility model.
Claims (3)
1. a kind of lubricant coating instead of metal cold-extruded phospholeum, it is characterised in that：It include base material (1), sandblasting layer (2), from
Lubricant coating (3), aqueous saponification layer (4)；The upper surface of base material (1) is covered with sandblasting layer (2), and self-lubricating coat in use (3) is fitted in
The upper surface of sandblasting layer (2), aqueous saponification layer (4) are covered in the upper surface of self-lubricating coat in use (3).
2. a kind of lubricant coating instead of metal cold-extruded phospholeum according to claim 1, it is characterised in that：The base
Material (1) is the degreaser base material for being coated with neutral alkalinity.
3. a kind of lubricant coating instead of metal cold-extruded phospholeum according to claim 1, it is characterised in that：The spray
Layer of sand (2) is the quartz sand of 150-300 mesh or the sandblasting layer that the uniform sandblasting of boart boart is formed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820334621.7U CN207904367U (en) | 2018-03-12 | 2018-03-12 | A kind of lubricant coating instead of metal cold-extruded phospholeum |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820334621.7U CN207904367U (en) | 2018-03-12 | 2018-03-12 | A kind of lubricant coating instead of metal cold-extruded phospholeum |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207904367U true CN207904367U (en) | 2018-09-25 |
Family
ID=63558982
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820334621.7U Active CN207904367U (en) | 2018-03-12 | 2018-03-12 | A kind of lubricant coating instead of metal cold-extruded phospholeum |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207904367U (en) |
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2018
- 2018-03-12 CN CN201820334621.7U patent/CN207904367U/en active Active
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