CN207901877U - A cleaning process equipment for the surface of plate roller - Google Patents
A cleaning process equipment for the surface of plate roller Download PDFInfo
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- CN207901877U CN207901877U CN201820229209.9U CN201820229209U CN207901877U CN 207901877 U CN207901877 U CN 207901877U CN 201820229209 U CN201820229209 U CN 201820229209U CN 207901877 U CN207901877 U CN 207901877U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title abstract description 14
- 229920000742 Cotton Polymers 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 22
- 238000003466 welding Methods 0.000 claims description 3
- 230000003750 conditioning effect Effects 0.000 claims 2
- 239000000428 dust Substances 0.000 abstract description 55
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 10
- 238000005406 washing Methods 0.000 abstract description 3
- 230000001939 inductive effect Effects 0.000 description 15
- 238000001179 sorption measurement Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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Abstract
本实用新型公开了一种版辊表面的清洗工艺设备,包括连接横杆,所述连接横杆的内侧连接有滚轮,所述滚轮的外部套接有网状传送带,所述连接横杆的顶部位于网状传送带的上方连接有支撑架,清理盘在转动的时候清理棉层会与版辊表面进行接触高速转动对表面的灰尘进行清理,清理掉的灰尘会被下方的引尘风机的作用吸附通过网状传送带的网孔到下方的尘袋的内部,工作之后可以定时将尘袋内部的灰尘进行清理即可,利用清理盘进行清灰处理,然后利用引尘风机进行灰尘吸附,省去了传统的水洗,不会对车间内部环境产生影响,使车间内部可以时刻保持一个干燥卫生的环境,利用一些设备的存放。
The utility model discloses a cleaning process equipment for the surface of a plate roller, which comprises a connecting cross bar, a roller is connected to the inner side of the connecting cross bar; There is a support frame connected to the top of the mesh conveyor belt. When the cleaning disc rotates, the cleaning cotton layer will come into contact with the surface of the plate roller and rotate at a high speed to clean the dust on the surface. The cleaned dust will be absorbed by the dust fan below. Through the mesh of the mesh conveyor belt to the inside of the dust bag below, the dust inside the dust bag can be cleaned regularly after work. Use the cleaning plate to clean the dust, and then use the dust fan to absorb the dust, eliminating the need for Traditional water washing will not affect the internal environment of the workshop, so that the workshop can maintain a dry and hygienic environment at all times, and some equipment can be stored.
Description
技术领域technical field
本实用新型属于版辊加工相关技术领域,具体涉及一种版辊表面的清洗工艺设备。The utility model belongs to the related technical field of plate roll processing, and in particular relates to a cleaning process equipment for the surface of plate rolls.
背景技术Background technique
印刷是将文字、图画、照片、防伪等原稿经制版、施墨、加压等工序,使油墨转移到纸张、织品、塑料品、皮革等材料表面上,批量复制原稿内容的技术。印刷是把经审核批准的印刷版,通过印刷机械及专用油墨转印到承印物的过程。印刷中需要使用到一个非常重要的设备,版辊,也叫钢辊。又分空心辊和实心辊,带轴辊和非带轴辊,一般用于制版,滚筒表面镀铜,经过凹版电子雕刻机雕刻好图案,然后镀上一层铬。做好后交付印刷厂,常用于塑料包装的印刷。版辊在加工过程中需要使用到一些加工工序,其中清洗就是比较重要的一项。Printing is a technology that transfers the ink to the surface of paper, fabric, plastic, leather and other materials through plate making, ink application, and pressurization to copy the contents of the original manuscript in batches. Printing is the process of transferring the approved printing plate to the substrate through printing machinery and special ink. A very important equipment is needed in printing, the plate roller, also called the steel roller. It is also divided into hollow roll and solid roll, shaft roll and non-shaft roll, which are generally used for plate making. The surface of the drum is copper-plated, engraved with a gravure electronic engraving machine, and then plated with a layer of chrome. After it is done, it is delivered to the printing factory, which is often used for the printing of plastic packaging. The plate roller needs to use some processing procedures in the process of processing, among which cleaning is a more important one.
现有的版辊表面清理设备技术存在以下问题:清洗过程中需要使用到水流进行对版辊清洗,水流清洗的时候会有一部分飞溅到外部,飞溅出去的水流会将加工车间环境弄的很脏,且会导致车间内部较为潮湿影响设备的存放,且版辊由于为金属制品,所以使用水流清洗过后表面非常容易生锈,影响后期的使用。The existing equipment for cleaning the surface of plate rollers has the following problems: during the cleaning process, water flow is needed to clean the plate rollers. When the water flow cleans, part of it will splash to the outside, and the splashed water flow will make the environment of the processing workshop very dirty. , and will cause relatively humid interior of the workshop to affect the storage of equipment, and because the plate roller is a metal product, the surface is very easy to rust after being cleaned with water, which will affect the later use.
实用新型内容Utility model content
本实用新型的目的在于提供一种版辊表面的清洗工艺设备,以解决上述背景技术中提出的清洗过程中需要使用到水流进行对版辊清洗,水流清洗的时候会有一部分飞溅到外部,飞溅出去的水流会将加工车间环境弄的很脏,且会导致车间内部较为潮湿影响设备的存放,且版辊由于为金属制品,所以使用水流清洗过后表面非常容易生锈,影响后期的使用问题。The purpose of this utility model is to provide a cleaning process equipment for the surface of the plate roller to solve the need to use water to clean the plate roller in the cleaning process proposed in the background technology. The water flowing out will make the environment of the processing workshop very dirty, and will cause the inside of the workshop to be relatively humid and affect the storage of equipment. Since the plate roller is a metal product, the surface is very easy to rust after being cleaned with water, which will affect the later use.
为实现上述目的,本实用新型提供如下技术方案:一种版辊表面的清洗工艺设备,包括连接横杆,所述连接横杆的内侧连接有滚轮,所述滚轮的外部套接有网状传送带,所述连接横杆的顶部位于网状传送带的上方连接有支撑架,所述支撑架的内部连接有清理转盘轴,所述清理转盘轴的底部连接有清理盘,所述清理盘的底部连接有清理棉层,所述清理转盘轴的顶端连接有传动轮,所述传动轮的一侧设有与传动轮传动连接的清理电机,所述清理电机的顶端旋轴连接有主动清理轮,所述连接横杆的两端底部连接有立柱,所述立柱的内侧设置有尘袋,所述尘袋的两侧底部均连接有引尘风机,所述引尘风机的底部与立柱的连接处设置有连接杆,所述立柱的底部连接有移动轮,所述连接横杆的右端滚轮外侧连接有从动轮,所述从动轮的右下方连接有主动轮,所述主动轮的一侧连接有动力电机,所述清理电机、动力电机和引尘风机均与外部电源电性连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a cleaning process equipment for the surface of the plate roller, including a connecting cross bar, the inner side of the connecting cross bar is connected with a roller, and the outer part of the roller is sleeved with a mesh conveyor belt , the top of the connecting bar is located above the mesh conveyor belt and is connected with a support frame, the inside of the support frame is connected with a cleaning turntable shaft, the bottom of the cleaning turntable shaft is connected with a cleaning disc, and the bottom of the cleaning disc is connected to There is a cleaning cotton layer, the top of the cleaning turntable shaft is connected with a transmission wheel, one side of the transmission wheel is provided with a cleaning motor connected to the transmission wheel, and the top rotating shaft of the cleaning motor is connected with an active cleaning wheel. The bottoms of both ends of the connecting cross bar are connected with columns, and dust bags are arranged on the inner sides of the columns, and the bottoms of both sides of the dust bags are connected with dust-inducing fans, and the bottom of the dust-inducing fans and the connection of the columns are set There is a connecting rod, a moving wheel is connected to the bottom of the column, a driven wheel is connected to the outside of the right end roller of the connecting cross bar, a driving wheel is connected to the lower right of the driven wheel, and a driving wheel is connected to one side of the driving wheel. The motor, the cleaning motor, the power motor and the dust blower are all electrically connected to an external power supply.
优选的,所述引尘风机包括风管、电机风叶和风机壳体,所述电机风叶的内部设置有风管,所述电机风叶的左侧连接有风机壳体,所述风机壳体与尘袋传输连接。Preferably, the dust-inducing fan includes an air duct, a motor fan blade and a fan housing, an air duct is arranged inside the motor fan blade, a fan housing is connected to the left side of the motor fan blade, and the fan housing is connected to the left side of the motor fan blade. The machine shell is connected with the dust bag transmission.
优选的,所述清理转盘轴与传动轮通过焊接的方式固定连接,且清理转盘轴与支撑架通过插入内部的轴承进行转动连接。Preferably, the cleaning turntable shaft and the transmission wheel are fixedly connected by welding, and the cleaning turntable shaft and the support frame are rotatably connected through bearings inserted inside.
优选的,所述传动轮共设置有四个,且四个传动轮相互之间使用皮带传动连接,所述传动轮与主动清理轮通过皮带传动连接。Preferably, there are four transmission wheels in total, and the four transmission wheels are connected to each other by belt transmission, and the transmission wheels and the active cleaning wheel are connected by belt transmission.
优选的,所述从动轮与主动轮通过皮带传动连接。Preferably, the driven wheel is connected to the driving wheel through a belt drive.
优选的,所述引尘风机共设置有两个,且两个引尘风机大小型号均相同。Preferably, there are two dust-inducing fans in total, and the size and type of the two dust-introducing fans are the same.
与现有技术相比,本实用新型的有益效果是:网状传送带开始将上方摆放的版辊进行传送,传送经过支撑架下方的时候,会被高速转动的清理盘进行清理,清理盘在转动的时候清理棉层会与版辊表面进行接触,利用高速转动对表面的灰尘进行清理,清理掉的灰尘会被下方的引尘风机的作用吸附通过网状传送带的网孔到下方的尘袋的内部,由于尘袋的空隙较小,灰尘无法通过,所以灰尘不会进入引尘风机的内部,工作之后可以定时将尘袋内部的灰尘进行清理即可,利用清理盘进行清灰处理,然后利用引尘风机进行灰尘吸附,省去了传统的水洗,不会对车间内部环境产生影响,使车间内部可以时刻保持一个干燥卫生的环境,利用一些设备的存放。Compared with the prior art, the beneficial effect of the utility model is that: the mesh conveyor belt starts to transmit the plate rollers placed above, and when passing through the lower part of the support frame, it will be cleaned by the high-speed rotating cleaning disc, and the cleaning disc is in the When rotating, the cotton layer will be in contact with the surface of the plate roller, and the dust on the surface will be cleaned by high-speed rotation. The cleaned dust will be absorbed by the dust-inducing fan below and pass through the mesh of the mesh conveyor belt to the dust bag below. The inside of the dust bag is small, and the dust cannot pass through, so the dust will not enter the inside of the dust-inducing fan. After work, the dust inside the dust bag can be cleaned regularly, and the dust can be cleaned with a cleaning plate, and then The use of dust-inducing fans for dust adsorption eliminates the need for traditional water washing and will not affect the internal environment of the workshop, so that the workshop can maintain a dry and hygienic environment at all times and use some equipment for storage.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的引尘风机结构示意图;Fig. 2 is the schematic diagram of the structure of the dust fan of the present invention;
图3为本实用新型的清理架结构示意图;Fig. 3 is the structural representation of the cleaning rack of the present utility model;
图4为本实用新型的清理转盘结构示意图;Fig. 4 is the structural representation of the cleaning carousel of the present utility model;
图中:1、滚轮;2、连接横杆;3、支撑架;4、清理转盘轴;41、清理盘;42、清理棉层;5、传动轮;6、主动清理轮;7、清理电机;8、网状传送带;9、从动轮;10、动力电机;11、主动轮;12、移动轮;13、尘袋;14、连接杆;15、引尘风机;151、风管;152、电机风叶;153、风机壳体;16、立柱。In the figure: 1, roller; 2, connecting cross bar; 3, support frame; 4, cleaning the turntable shaft; 41, cleaning disc; 42, cleaning cotton layer; 5, transmission wheel; 6, active cleaning wheel; 7, cleaning motor ; 8, mesh conveyor belt; 9, driven wheel; 10, power motor; 11, driving wheel; 12, moving wheel; 13, dust bag; 14, connecting rod; 15, dust fan; 151, air duct; 152, Motor fan blade; 153, blower fan housing; 16, column.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4,本实用新型提供一种技术方案:一种版辊表面的清洗工艺设备,包括连接横杆2,连接横杆2的内侧连接有滚轮1,滚轮1的外部套接有网状传送带8,连接横杆2的顶部位于网状传送带8的上方连接有支撑架3,支撑架3的内部连接有清理转盘轴4,清理转盘轴4的底部连接有清理盘41,清理盘41的底部连接有清理棉层42,清理转盘轴4的顶端连接有传动轮5,支撑架3上有清理电机7,清理电机7的顶端旋轴连接有主动清理轮6,连接横杆2的两端底部连接有立柱16,立柱16的内侧设置有尘袋13,尘袋13的两侧底部均连接有引尘风机15,引尘风机15的底部与立柱16的连接处设置有连接杆14,立柱16的底部连接有移动轮12,连接横杆2的右端滚轮1外侧连接有从动轮9,从动轮9的右下方连接有主动轮11,主动轮11的一侧连接有动力电机10,清理电机7、动力电机10和引尘风机15均与外部电源电性连接。Please refer to Figures 1-4, the utility model provides a technical solution: a cleaning process equipment for the surface of the plate roller, including a connecting cross bar 2, the inner side of the connecting cross bar 2 is connected with a roller 1, and the outer part of the roller 1 is sleeved with a Mesh conveyor belt 8, the top of connecting cross bar 2 is positioned at the top of mesh conveyor belt 8 and is connected with support frame 3, and the inside of support frame 3 is connected with cleaning turntable shaft 4, and the bottom of cleaning turntable shaft 4 is connected with cleaning disc 41, and the cleaning disc The bottom of 41 is connected with cleaning cotton layer 42, and the top of cleaning turntable shaft 4 is connected with drive wheel 5, and cleaning motor 7 is arranged on bracing frame 3, and the top rotating shaft of cleaning motor 7 is connected with active cleaning wheel 6, and connects cross bar 2 Bottoms of both ends are connected with columns 16, dust bags 13 are arranged on the inner sides of the columns 16, dust-inducing fans 15 are connected to the bottoms of both sides of the dust bags 13, and connecting rods 14 are arranged at the connection between the bottom of the dust-inducing fans 15 and the columns 16 , the bottom of the column 16 is connected with a moving wheel 12, the outer side of the right end roller 1 connected with the cross bar 2 is connected with a driven wheel 9, the lower right of the driven wheel 9 is connected with a driving wheel 11, and one side of the driving wheel 11 is connected with a power motor 10, The cleaning motor 7, the power motor 10 and the dust fan 15 are all electrically connected to an external power supply.
为了可以进行风力的吸附传输,本实施例,优选的,引尘风机15包括风管151、电机风叶152和风机壳体153,电机风叶152的内部设置有风管151,风管151连接有风机壳体153,风机壳体153与尘袋13连通。In order to carry out the adsorption and transmission of wind power, in this embodiment, preferably, the dust-inducing fan 15 includes an air duct 151, a motor fan blade 152 and a fan housing 153, and the inside of the motor fan blade 152 is provided with an air duct 151, and the air duct 151 is connected to A fan housing 153 is provided, and the fan housing 153 communicates with the dust bag 13 .
为了可以高速进行转动,本实施例,优选的,清理转盘轴4与传动轮5通过焊接的方式固定连接,且清理转盘轴4与支撑架3通过插入内部的轴承进行转动连接。In order to be able to rotate at a high speed, in this embodiment, preferably, the cleaning turntable shaft 4 is fixedly connected to the drive wheel 5 by welding, and the cleaning turntable shaft 4 and the support frame 3 are rotatably connected by inserting internal bearings.
为了可以稳定进行动力传递,本实施例,优选的,传动轮5共设置有四个,且四个传动轮5相互之间使用皮带传动连接,传动轮5与主动清理轮6通过皮带传动连接。In order to carry out power transmission stably, in this embodiment, preferably, there are four transmission wheels 5 in total, and the four transmission wheels 5 are connected to each other by belt transmission, and the transmission wheel 5 and the active cleaning wheel 6 are connected by belt transmission.
为了可以进行动力传递,本实施例,优选的,从动轮9与主动轮11通过皮带传动连接。In order to enable power transmission, in this embodiment, preferably, the driven wheel 9 is connected to the driving wheel 11 through a belt drive.
为了可以高效进行灰尘吸附,本实施例,优选的,引尘风机15共设置有两个,且两个引尘风机15大小型号均相同。In order to efficiently absorb dust, in this embodiment, preferably, there are two dust-inducing fans 15, and the size and type of the two dust-inducing fans 15 are the same.
本实用新型的工作原理及使用流程:本实用新型安装好过后,将设备接通电源,这时清理电机7、动力电机10和引尘风机15开始进行工作,将需要清理的版辊依次排放在网状传送带8上,然后动力电机10可以通过主动轮11将动力传递到从动轮9上,从而利用从动轮9带动一侧连接的滚轮1进行转动,转动的滚轮1开始带动外部的网状传送带8进行工作,网状传送带8开始将上方摆放的版辊进行传送,传送经过支撑架3下方的时候,会被高速转动的清理盘41进行清理,清理盘41在转动的时候清理棉层42会与版辊表面进行接触,利用高速转动对表面的灰尘进行清理,清理掉的灰尘会被下方的引尘风机15的作用吸附通过网状传送带8的网孔到下方的尘袋13的内部,由于尘袋13的空隙较小,灰尘无法通过,所以灰尘不会进入引尘风机15的内部,工作之后可以定时将尘袋13内部的灰尘进行清理即可,利用清理盘41进行清灰处理,然后利用引尘风机15进行灰尘吸附,省去了传统的水洗,不会对车间内部环境产生影响,使车间内部可以时刻保持一个干燥卫生的环境,利用一些设备的存放。The working principle and use process of the utility model: after the utility model is installed, the equipment is connected to the power supply, at this time, the cleaning motor 7, the power motor 10 and the dust-inducing fan 15 start to work, and the plate rollers that need to be cleaned are discharged in turn. On the mesh conveyor belt 8, the power motor 10 can transmit power to the driven wheel 9 through the driving wheel 11, so that the driven wheel 9 drives the roller 1 connected on one side to rotate, and the rotating roller 1 starts to drive the external mesh conveyor belt 8 to work, the mesh conveyor belt 8 starts to transmit the version rollers placed above, and when passing through the bottom of the support frame 3, it will be cleaned by the high-speed rotating cleaning disc 41, and the cleaning disc 41 will clean the cotton layer 42 when rotating It will come into contact with the surface of the plate roller, and the dust on the surface will be cleaned by high-speed rotation. The cleaned dust will be absorbed by the dust-inducing fan 15 below and pass through the mesh of the mesh conveyor belt 8 to the inside of the dust bag 13 below. Because the space of dust bag 13 is less, dust can't pass through, so dust can not enter the inside of dust-introducing fan 15, can regularly clean up the dust inside dust bag 13 after work, utilize cleaning disc 41 to carry out ash removal process, Then utilize the dust-inducing blower 15 to carry out dust adsorption, save traditional water washing, can not affect the environment inside the workshop, make the inside of the workshop keep a dry and hygienic environment all the time, and utilize the storage of some equipment.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820229209.9U CN207901877U (en) | 2018-02-09 | 2018-02-09 | A cleaning process equipment for the surface of plate roller |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820229209.9U CN207901877U (en) | 2018-02-09 | 2018-02-09 | A cleaning process equipment for the surface of plate roller |
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| CN207901877U true CN207901877U (en) | 2018-09-25 |
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| CN201820229209.9U Expired - Fee Related CN207901877U (en) | 2018-02-09 | 2018-02-09 | A cleaning process equipment for the surface of plate roller |
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| CN (1) | CN207901877U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110466254A (en) * | 2019-09-17 | 2019-11-19 | 刘自珍 | A kind of cleaning device of printing equipment rubber roller |
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2018
- 2018-02-09 CN CN201820229209.9U patent/CN207901877U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110466254A (en) * | 2019-09-17 | 2019-11-19 | 刘自珍 | A kind of cleaning device of printing equipment rubber roller |
| CN110466254B (en) * | 2019-09-17 | 2020-06-23 | 玉田县嘉德印刷有限公司 | Cleaning device for rubber roller for printing equipment |
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