CN207901496U - Vulcanizing press with Hybrid Heating source - Google Patents
Vulcanizing press with Hybrid Heating source Download PDFInfo
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- CN207901496U CN207901496U CN201721755150.9U CN201721755150U CN207901496U CN 207901496 U CN207901496 U CN 207901496U CN 201721755150 U CN201721755150 U CN 201721755150U CN 207901496 U CN207901496 U CN 207901496U
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- treadmill
- heating
- heating plate
- shell
- vulcanizing press
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Abstract
The utility model discloses a kind of vulcanizing press with Hybrid Heating source, including vulcanizer ontology；Vulcanizer ontology includes fixed seat, is respectively arranged at the fixation tablet and treadmill of fixed seat, and treadmill is set to the lower section of fixed tablet, and fixed tablet is provided with turnover first heating plate, and treadmill is provided with turnover second heating plate；First, second heating plate includes the resistance heating layer and electromagnetic heating layer of lamination setting；Resistance heating layer includes shell and the resistance wire that is set in shell；Electromagnetic heating layer includes magnetic conductive board and the electromagnetic coil being arranged between magnetic conductive board and shell；When vulcanizing press is in running order, the magnetic conductive board of the first, second heating plate is oppositely arranged or the shell of the first, second heating plate is oppositely arranged.The utility model proposes vulcanizing press electromagnetic heating and resistance heating are integrated in heating plate, engineer can select the needs of temperature suitable mode of heating according to actual product.
Description
Technical field
The utility model is related to vulcanizing press technical fields, and in particular to a kind of compression molding with Hybrid Heating source
Machine.
Background technology
Vulcanizing press is the main former of various rubber cast products and non-moldings, has pressure big, suitable
Ying Xingguang, it is efficient, floor space is small the advantages that, in rubber product, enterprise is widely used.
Heating plate is very important a component for vulcanizing press, and vulcanizing press is vulcanizing all kinds of thermosettings
Property molded plastic article when need a very high temperature, this high temperature by heating plate provide, heating plate quality
Quality directly affects the vulcanized quality of rubber product.Heating plate often selects electrothermal tube at present, but the heating rate of electrothermal tube compared with
Slowly, the precision and production efficiency of material heat treatment can be influenced.
Utility model content
The main purpose of the utility model is to provide a kind of vulcanizing press with Hybrid Heating source, it is intended to solve existing
The heating rate of electrothermal tube used by vulcanizing press is slower, can influence the precision of material heat treatment and asking for production efficiency
Topic.
To achieve the above object, the utility model proposes the vulcanizing press with Hybrid Heating source, including vulcanizer
Ontology, fuel tank and electric cabinet；The vulcanizer ontology includes fixed seat, be respectively arranged at fixed seat fixation tablet and activity it is flat
Plate, the treadmill are liftably set to the lower section of the fixed tablet, and the lower surface of the fixed tablet is provided with can
First heating plate of overturning, the upper surface of the treadmill is provided with turnover second heating plate；Described first, second adds
Hot plate includes the resistance heating layer and electromagnetic heating layer of lamination setting；The resistance heating layer includes heat conduction non-magnet material system
The shell obtained and the resistance wire being set in the shell, and heat-conducting insulation material is filled in the shell；The electromagnetism
Heating layer includes magnetic conductive board and the electromagnetic coil that is arranged between the magnetic conductive board and the shell；When vulcanizing press is in
When working condition, the magnetic conductive board of first, second heating plate is oppositely arranged or first, second heating plate
The shell is oppositely arranged；The resistance wire and the electromagnetic coil of first, second heating plate with the electric cabinet
Electrical connection；The bottom of the treadmill is connected with oil pump, and the oil pump is connect with the fuel tank.
Preferably, the treadmill includes the first treadmill and the second treadmill；The second heating plate setting
In on first treadmill, second heating plate wears first treadmill, the magnetic conduction of second heating plate
Plate and the shell are revealed in the both sides of first treadmill；First treadmill be set to the fixed tablet and
Between second treadmill；The upper surface of second treadmill is provided with turnover third heating plate, and described
Three heating plates include the resistance heating layer of lamination setting and the electromagnetic heating layer, when vulcanizing press is in running order
When, the magnetic conductive board of second, third heating plate is oppositely arranged or the shell of first, second heating plate
It is oppositely arranged.
Preferably, the oil pump includes the first oil pump and the second oil pump；The bottom connection of first treadmill is
The first oil pump is stated, the bottom of second treadmill is connected with second oil pump, and the periphery of second treadmill is opened
Equipped with through-hole so that first oil pump is worn.
Preferably, the through-hole is opened in the periphery center of second treadmill.
Preferably, the fixed seat is provided at least two guide posts, and the fixed tablet is set to the guide post
Top, first treadmill and second treadmill are movably arranged in the guide post.
Preferably, storage tank compatible with the appearance profile of the electromagnetic coil, the electricity are equipped in the magnetic conductive board
Magnetic coil is placed in the storage tank.
In the technical solution of the utility model, electromagnetic heating and resistance heating are integrated in heating plate, and the two is same
When Shi Qidong, it will not cause to interfere with each other.Engineer can select suitably to heat according to actual product to the needs of temperature
Mode, such as when the temperature of needs is relatively low, using resistance heating, when the temperature of needs is higher, using electromagnetic heating.
Description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, the structure that can also be shown according to these attached drawings obtains other attached drawings.
Fig. 1 is the structural schematic diagram of the heating plate of one embodiment of the utility model；
Fig. 2 is the structural schematic diagram of the vulcanizer ontology of one embodiment of the utility model.
Drawing reference numeral explanation：
| Label | Title | Label | Title |
| 1 | Resistance heating layer | 4 | Fixed tablet |
| 11 | Shell | 41 | First heating plate |
| 12 | Resistance wire | 5 | First treadmill |
| 13 | Heat-conducting insulation material | 51 | Second heating plate |
| 2 | Electromagnetic heating layer | 52 | First oil pump |
| 21 | Magnetic conductive board | 6 | Second treadmill |
| 22 | Electromagnetic coil | 61 | Third heating plate |
| 3 | Fixed seat | 62 | Second oil pump |
The embodiments will be further described with reference to the accompanying drawings for the realization, functional characteristics and advantage of the utility model aim.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describing, it is clear that described embodiment is only a part of the embodiment of the utility model, rather than all
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are not making creative work premise
Lower obtained every other embodiment, shall fall within the protection scope of the present invention.
It is to be appreciated that the directional instruction (such as up, down, left, right, before and after ...) of institute in the utility model embodiment
It is only used for explaining relative position relation, the motion conditions etc. under a certain particular pose (as shown in the picture) between each component, such as
When the fruit particular pose changes, then directionality instruction also correspondingly changes correspondingly.
In addition, the description for being such as related to " first ", " second " in the present invention is used for description purposes only, and cannot manage
Solution is instruction or implies its relative importance or implicitly indicates the quantity of indicated technical characteristic.Define as a result, " the
One ", the feature of " second " can explicitly or implicitly include at least one of the features.It is " more in the description of the present invention,
It is a " it is meant that at least two, such as two, three etc., unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " connection ", " fixation " etc. should do broad sense reason
Solution, for example, " fixation " may be a fixed connection, may be a detachable connection, or integral；It can be mechanical connection, also may be used
To be electrical connection；It can be directly connected, can also can be indirectly connected through an intermediary the connection inside two elements
Or the interaction relationship of two elements, unless otherwise restricted clearly.It for the ordinary skill in the art, can be with
The concrete meaning of above-mentioned term in the present invention is understood as the case may be.
In addition, the technical solution between each embodiment of the utility model can be combined with each other, but must be with ability
Domain those of ordinary skill can be implemented as basis, will be understood that when the combination of technical solution appearance is conflicting or cannot achieve
The combination of this technical solution is not present, also not within the protection domain of the requires of the utility model.
The utility model proposes a kind of vulcanizing presses with Hybrid Heating source.
Fig. 1 is please referred to, in one embodiment of the utility model, it includes vulcanization that there should be the vulcanizing press in Hybrid Heating source
Machine ontology, fuel tank and electric cabinet；Vulcanizer ontology includes fixed seat 3, is respectively arranged at fixation tablet 4 and the activity of fixed seat 3
Tablet, treadmill are liftably set to the lower section of fixed tablet 4, and the lower surface of fixed tablet 4 is provided with turnover the
The upper surface of one heating plate 41, treadmill is provided with turnover second heating plate 51；First heating plate 41, the second heating plate
51 include the resistance heating layer 1 and electromagnetic heating layer 2 of lamination setting；Resistance heating layer 1 is made including heat conduction non-magnet material
Shell 11 and the resistance wire 12 that is set in shell 11, and heat-conducting insulation material 13 is filled in shell 11；Electromagnetic heating
Layer 2 includes magnetic conductive board 21 and the electromagnetic coil 22 being arranged between magnetic conductive board 21 and shell 11；When vulcanizing press is in work
When making state, the first heating plate 41, the second heating plate 51 magnetic conductive board 21 be oppositely arranged or the first heating plate 41, second plus
The shell 11 of hot plate 51 is oppositely arranged；First heating plate 41, the resistance wire 12 of the second heating plate 51 and electromagnetic coil 22 with electricity
Control case electrical connection；The bottom of treadmill is connected with oil pump, and oil pump is connect with fuel tank.
In the technical solution of the utility model, electromagnetic heating and resistance heating are integrated in heating plate, and the two is same
When Shi Qidong, it will not cause to interfere with each other.Engineer can select suitably to heat according to actual product to the needs of temperature
Mode, such as when the temperature of needs is relatively low, using resistance heating, when the temperature of needs is higher, using electromagnetic heating.
It should be noted that heating vulcanization is rubber product main production process.After vulcanization, rubber physical, mechanical property
It is obviously improved, intensity, elasticity, stretch modulus increase, and plastic deformation is reduced, and becomes insoluble elastomer (only limited swelling).Vulcanization
Temperature and vulcanization time are two principal elements for influencing sulfidation.Since rubber is poor conductor of heat, the vulcanization of product into
Journey is different due to the difference of its each spot temperature.In order to ensure that relatively uniform state of cure (vulcanization), thick rubber product generally use
Gradually heating, low temperature vulcanize for a long time.Time is too short, and state of cure (vulcanization) is insufficient (also known as owing sulphur).Overlong time, state of cure (vulcanization) are excessively high
(being commonly called as over cure).Only suitable state of cure (vulcanization) (being commonly called as optimum cure), just can guarantee best comprehensive performance.In addition, different rubbers
The curing temperature of glue material differs, and the curing temperature of natural rubber sizing material should not be higher than 150~160 DEG C, various synthetic rubber
Suitable curing temperature be generally 150~160 DEG C.Wherein butyl rubber and EP rubbers vulcanization is preferably at 170 DEG C or so.
The heating rate of electromagnetic heating is fast, and attainable higher temperature；The heating rate of resistance heating is slow, application
Process stabilizing on vulcanizing press.For different rubber thicknesses, material and test stone, in a vulcanizing press
On can select different mode of heatings, to obtain best vulcanization effect.
Fig. 2 is please referred to, as the preferred embodiment of the utility model, treadmill includes the first treadmill 5 and second
Treadmill 6；Second heating plate 51 is set on the first treadmill 5, and the second heating plate 51 wears the first treadmill 5, the
The magnetic conductive board 21 and shell 11 of two heating plates 51 are revealed in the both sides of the first treadmill 5；First treadmill 5 is set to fixation
Between tablet 4 and the second treadmill 6；The upper surface of second treadmill 6 is provided with turnover third heating plate 61, third
Heating plate 61 includes the resistance heating layer 1 and electromagnetic heating layer 2 of lamination setting, when vulcanizing press is in running order, the
Two heating plates 51, third heating plate 61 magnetic conductive board 21 be oppositely arranged or the shell of the first heating plate 41, the second heating plate 51
11 are oppositely arranged.
In the present embodiment, several treadmills are set on vulcanizing press, heating plate is both provided on treadmill,
Rubber can be vulcanized between fixed tablet 4 and treadmill, between adjacent two treadmill, this allows for one and puts down
The working efficiency of plate vulcanizer greatly improves, and compared with more vulcanizing presses work at the same time, and the present embodiment proposes flat
Plate vulcanizer substantially reduces floor space.
Further, oil pump includes the first oil pump 52 and the second oil pump 62；The bottom of first treadmill 5 is connected with first
The bottom of oil pump 52, the second treadmill 6 is connected with the second oil pump 62.In order to not influence rubber in the heating of treadmill and
Compression of the rubber between two tablets opens up through-hole so that the first oil pump 52 is worn on the periphery of the second treadmill 6.For
The uniformity for keeping rubber to be pressurized, in the opposite sides of the second treadmill 6 offers through-hole respectively, using two first oil
Pump 52 is separately positioned on the bottom of the first treadmill 5.Specifically, through-hole is opened in the periphery centre bit of the second treadmill 6
It sets.
Preferably, fixed seat 3 is provided at least two guide posts, and fixed tablet 4 is set to the top of guide post, and first lives
Dynamic 5 and second treadmill 6 of tablet is movably arranged in guide post.The setting of guide post, it is ensured that fixed tablet 4 is steadily
It is fixed in fixed seat 3, and advantageously ensures that mobile stationarity of the treadmill in moving process, it is simple in structure, using can
It is strong by property.
Preferably, storage tank compatible with the appearance profile of electromagnetic coil 22, electromagnetic coil 22 are equipped in magnetic conductive board 21
It is placed in the storage tank.Electromagnetic coil 22 is placed in storage tank, the size of heating plate can be greatly reduced, carried for rubber
For sufficient vertical direction space.
Further, fixed tablet 4 and treadmill are rectangular, and electromagnetic coil 22 presses Archimedian screw by a copper wire
Wire shaped track or the gradual increase mode that is square are wound successively.Using disc-wound coils, it can provide and be evenly distributed
Temperature field.
Further, it is coated with thermal insulation layer on the cell wall of storage tank, electromagnetic wire can be damaged to avoid the high temperature of magnetic conductive board 21
Circle 22.
Preferably, resistance heating layer 1 and electromagnetic heating layer 2 are detachably connected.Resistance heating layer 1 and electromagnetic heating layer 2 can
To be disassembled from heating plate, to be separately employed on different vulcanizing presses, use scope is wider.
The above is only the preferred embodiment of the present invention, and it does not limit the scope of the patent of the present invention,
It is every under the design of the utility model, equivalent structure transformation made based on the specification and figures of the utility model, or
Directly/be used in other related technical areas indirectly and be included in the scope of patent protection of the utility model.
Claims (6)
1. a kind of vulcanizing press with Hybrid Heating source, which is characterized in that including vulcanizer ontology, fuel tank and electric cabinet；
The vulcanizer ontology includes fixed seat, is respectively arranged at the fixation tablet and treadmill of fixed seat, and the treadmill can
It is set to the lower section of the fixed tablet up and down, the lower surface of the fixed tablet is provided with turnover first heating plate,
The upper surface of the treadmill is provided with turnover second heating plate；First, second heating plate is set including lamination
The resistance heating layer and electromagnetic heating layer set；The resistance heating layer includes shell and setting made from heat conduction non-magnet material
Resistance wire in the shell, and heat-conducting insulation material is filled in the shell；The electromagnetic heating layer includes magnetic conductive board
And the electromagnetic coil being arranged between the magnetic conductive board and the shell；It is described when vulcanizing press is in running order
The magnetic conductive board of first, second heating plate, which is oppositely arranged, or the shell of first, second heating plate is opposite sets
It sets；The resistance wire and the electromagnetic coil of first, second heating plate are electrically connected with the electric cabinet；The activity
The bottom of tablet is connected with oil pump, and the oil pump is connect with the fuel tank.
2. the vulcanizing press with Hybrid Heating source as described in claim 1, which is characterized in that the treadmill includes
First treadmill and the second treadmill；Second heating plate is set on first treadmill, and described second adds
Hot plate wears first treadmill, and the magnetic conductive board and the shell of second heating plate are revealed in first activity and put down
The both sides of plate；First treadmill is set between the fixed tablet and second treadmill；Described second lives
The upper surface of dynamic tablet is provided with turnover third heating plate, and the third heating plate includes that the resistance of lamination setting adds
Thermosphere and the electromagnetic heating layer, when vulcanizing press is in running order, the magnetic conduction of second, third heating plate
Plate is oppositely arranged or the shell of first, second heating plate is oppositely arranged.
3. the vulcanizing press with Hybrid Heating source as claimed in claim 2, which is characterized in that the oil pump includes first
Oil pump and the second oil pump；The bottom of first treadmill is connected with first oil pump, the bottom of second treadmill
Portion is connected with second oil pump, and the periphery of second treadmill offers through-hole so that first oil pump is worn.
4. the vulcanizing press with Hybrid Heating source as claimed in claim 3, which is characterized in that the through-hole is opened in institute
State the periphery center of the second treadmill.
5. as claim 2-4 any one of them has the vulcanizing press in Hybrid Heating source, which is characterized in that the fixation
Seat is provided at least two guide posts, and the fixed tablet is set to the top of the guide post, first treadmill and
Second treadmill is movably arranged in the guide post.
6. the vulcanizing press according to any one of claims 1-4 with Hybrid Heating source, which is characterized in that the magnetic conduction
Storage tank compatible with the appearance profile of the electromagnetic coil is equipped in plate, the electromagnetic coil is placed in the storage tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721755150.9U CN207901496U (en) | 2017-12-15 | 2017-12-15 | Vulcanizing press with Hybrid Heating source |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721755150.9U CN207901496U (en) | 2017-12-15 | 2017-12-15 | Vulcanizing press with Hybrid Heating source |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207901496U true CN207901496U (en) | 2018-09-25 |
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ID=63567729
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721755150.9U Active CN207901496U (en) | 2017-12-15 | 2017-12-15 | Vulcanizing press with Hybrid Heating source |
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| CN (1) | CN207901496U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108247921A (en) * | 2017-12-15 | 2018-07-06 | 益阳橡胶塑料机械集团有限公司 | Vulcanizing press with Hybrid Heating source |
-
2017
- 2017-12-15 CN CN201721755150.9U patent/CN207901496U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108247921A (en) * | 2017-12-15 | 2018-07-06 | 益阳橡胶塑料机械集团有限公司 | Vulcanizing press with Hybrid Heating source |
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