CN207900177U - A kind of large size wheel hub sandbox - Google Patents
A kind of large size wheel hub sandbox Download PDFInfo
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- CN207900177U CN207900177U CN201721904303.1U CN201721904303U CN207900177U CN 207900177 U CN207900177 U CN 207900177U CN 201721904303 U CN201721904303 U CN 201721904303U CN 207900177 U CN207900177 U CN 207900177U
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- box
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- wheel hub
- sandbox
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Abstract
The utility model is related to casting technique equipment technology fields, it discloses a kind of large-scale wheel hub sandboxes, it include the box-frame with hexagonal cylindrical shape, the die joint of the box-frame is equipped with flange, in the back side of the flange a number of U-board is intervally distributed with along the box-frame outer periphery of hexagonal cylindrical shape, the outer wall of the open end face box-frame of the U-lag of the U-board, the non-open end of the U-lag of the U-board exposes to the outer edge of the flange to outer, and the exposed parts of the U-lag form the through-hole for installing fastening bolt.The large-scale wheel hub of the utility model sand is long with sandbox service life, at low cost, safety is good.
Description
Technical field
The utility model is related to casting technique equipment technology fields, and in particular to a kind of large size wheel hub sandbox.
Background technology
Sandbox is the technological equipment for carrying out moulding in casting industry to the part that needs are cast.Generally before parts of Casting first
Carry out wooden model, wooden model is put into sandbox by when moulding, is inserted and is compacted with casting sand, and the cavity that cast is formed after wooden model is removed.It is common
Sandbox to form the cavity of cast using upper and lower sandbox split, the mating surface of upper and lower sandbox is known as die joint.
Large-scale wheel hub in wind-powered electricity generation industry is casting, and wheel hub model silhouette is projected as approximate non-regular hexagonal.It is existing
Have in technology, the moulding of large-scale wheel hub is frequently with all purpose flask.But there are following some problems in all purpose flask in use:
First, installing the threaded hole of trip bolt, threaded hole when sandbox parting flange face is equipped with for upper drag box mould assembling
It is easily damaged after use after a period of time, is difficult to repair after damage, sandbox is caused integrally to be scrapped.Some sandboxes are directly in parting
Holes drilled through on flange face, with hexagon-headed bolt mould assembling, in order to enable turret head is not interfered with sandbox outer wall, parting flange needs are done
Must be wider, one side increases the dosage of material, and on the other hand wider flange makes rigidity of flange decline, after flange stress
It is easily deformed, to influence the quality of die joint.
Second is that thread mill drilling or through-hole need extensive drilling equipment on large-scale sandbox, ease of processing is poor, processing
It is of high cost.
Third, when using all purpose flask, the size of large-scale wheel hub and sandbox can not achieve Optimized Matching, cause sand using amount it is big,
Sandbox overall weight weight, production cost are high;Moreover, all purpose flask is easier to make when larger relative to the accessory size of moulding
The knockout defect of type.In addition, its difficulty turned over also increases, safety declines after weight increase for large-scale sandbox.
Fourth, sandbox needs often lifting and turns over, the steel wire rope of hanging axis and lifting when lifting and turning on its sandbox
Between frictional force it is larger, steel wire rope easily rub it is bad, to reduce the service life of lifting rope and the safety of lifting.
Utility model content
To solve the above-mentioned problems, the utility model proposes a kind of large-scale wheel hub sandboxes, it is intended to improve sandbox and use the longevity
Life, the safety for reducing sandbox cost, improving sandbox lifting.Specific technical solution is as follows:
A kind of large size wheel hub sandbox, includes the box-frame with hexagonal cylindrical shape, the die joint of the box-frame is equipped with
Flange is intervally distributed with a number of U-board in the back side of the flange along the box-frame outer periphery of hexagonal cylindrical shape, described
The outer wall of the open end face box-frame of the U-lag of U-board, the non-open end of the U-lag of the U-board expose to the flange
Outer edge is to outer, and the exposed parts of the U-lag form the through-hole for installing fastening bolt.
In above-mentioned technical proposal, U-board is set in the back side of flange, and the exposed parts of U-lag are formed for installing tightly
The through-hole of fixing bolt has the following advantages compared with traditional direct structure for being threaded hole or bolt hole on flange:
First, service life is long.Conventional threaded hole is easily damaged after use after a period of time, is difficult to repair after damage, is led
Sandbox is caused integrally to scrap.
Second is that saving material.Since U-board is that exposed setting saves so as to reduce the appearance and size of flange
The material of flange mitigates sandbox overall weight.
Third, exposed U-lag can also do the auxiliary lifting turned over and be when necessary, it is convenient to use.
Fourth, the size of single U-board is smaller, processed using mini-plant, it is easy to process, processing cost is low.And it is traditional
Threaded hole is arranged on flange, needs to process using large scale equipment, ease of processing is poor, high processing costs.
In order to increase the rigidity of U-board, a kind of large-scale wheel hub of the utility model is connected with sandbox in the U-board
Symmetrically a pair of of reinforcing rib, the reinforcing rib are connected with the back side of the outer wall of box-frame and flange respectively with the U-lag.
In order to enable the interior shape of sandbox matches with large-scale wheel hub, to reduce the size of sandbox to greatest extent,
A kind of box-frame of its hexagonal cylindrical shape of large-scale wheel hub sandbox of the utility model includes the boxboard that quantity is six, institute
Boxboard is stated to abut to form the box-frame of hexagonal cylindrical shape successively, and six boxboards include three long boxboards, it is three short
Boxboard, the long boxboard replace connection with short boxboard.
In order to prevent knockout when carrying out moulding using sandbox, a kind of large-scale wheel hub of the utility model is with sandbox described in it
Case shelves are equipped in box-frame, the case shelves include a number of main tank parallel with a long boxboard in three long boxboards
Shelves, the both ends of the main tank shelves are connect with the inner wall of box-frame respectively.
The setting of above-mentioned case shelves also enhances the integral strength of sandbox.
As a further improvement, mounting groove is provided on the inner wall of the box-frame, the both ends of the main tank shelves penetrate box-frame
Inner wall on mounting groove realize connection.
It improves as further, a number of be spaced apart is being additionally provided on the direction of the main tank shelves
Odd-side shelves.
Wherein, the connection between the odd-side shelves and main tank shelves is inserted connection.
In order to increase the safety of lifting, a kind of large-scale wheel hub sandbox of the utility model the box-frame outer wall also
The hanging axis for being parallel to the flange is set, and the end of the hanging axis is equipped with the hanging axis flange for preventing lifting rope from sliding.
It needs often to turn over when using in view of sandbox, be arranged with and the axle body clearance fit on the axle body of the hanging axis
Axle sleeve.
The structure of axle sleeve is set on the axle body of above-mentioned hanging axis, sandbox can be made when carrying out air turning, lifting rope is hung over
There is no opposite rotation (only the axle body of axle sleeve and hanging axis has relative rotation) on axle sleeve, avoids and turn around hanging axis axle body because of sandbox
It moves and rubs to lifting rope, to extend the service life of lifting rope, and improve the safety of lifting.
In the utility model, the periphery of the box-frame is equipped with latticed rinforcement bar.
In above-mentioned sandbox the fixed connection place of each part (including boxboard, flange, U-board, gusset etc.) be all made of weld into
Row is reinforced.
The utility model has the beneficial effects that:
First, U-board is arranged in the back side of flange in a kind of large-scale wheel hub sandbox of the utility model, and U-lag is outer
Reveal through-hole of the part formation for installing fastening bolt, has long service life, saving material, easy to process, at low cost etc. excellent
Gesture.
Second, a kind of large-scale wheel hub sandbox of the utility model is alternately connected using three long boxboards, three short boxboards
Mode forms box-frame, and the shape inside box-frame has been well matched with the shape of large-scale wheel hub, to reduce sand to greatest extent
The size of case reduces sandbox cost, while can reduce the sand using amount that moulding is carried out using sandbox, reduces production cost.
A kind of third, large-scale wheel hub sandbox of the utility model, is additionally provided in the outer wall of the box-frame and is parallel to institute
The hanging axis of flange is stated, the end of the hanging axis is equipped with the hanging axis flange for preventing lifting rope from sliding, on the axle body of the hanging axis
It is arranged with the axle sleeve with the axle body clearance fit, friction of the axle body of hanging axis to lifting rope when can prevent turnover hoisting extends
The service life of lifting rope, and increase the safety of lifting.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of large-scale wheel hub sandbox of the utility model;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the A-A sectional views of Fig. 2;
Fig. 4 is the structural schematic diagram of main tank shelves and box-frame junction in Fig. 1;
Fig. 5 is the structural schematic diagram of U-board;
Fig. 6 is the inserted attachment structure schematic diagram between odd-side shelves and main tank shelves;
Fig. 7 is the structural schematic diagram for being related to hanging axis part.
In figure:100, box-frame, 101, flange, 102, U-board, 103, U-lag, 104, for installing the logical of fastening bolt
Hole, 105, reinforcing rib, 106, long boxboard, 107, short boxboard, 108, case shelves, 109, main tank shelves, 110, mounting groove, 111, odd-side
Shelves, 112, latticed rinforcement bar;
In figure:200, hanging axis, 201, hanging axis flange, 202, axle sleeve.
In figure:P is main tank shelves and structure of the odd-side shelves before inlaying, and Q is the structure after main tank shelves are inlayed with odd-side shelves.
Specific implementation mode
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is further described.Implement below
Example is only used for clearly illustrating the technical solution of the utility model, and the protection model of the utility model cannot be limited with this
It encloses.
As Fig. 1 to 7 show a kind of embodiment of large-scale wheel hub sandbox of the utility model, including with hexagonal cylinder
The box-frame 100 of shape, the die joint of the box-frame 100 are equipped with flange 101, the flange 101 back side along hexagonal cylinder
100 outer periphery of box-frame of shape is intervally distributed with a number of U-board 102, the opening of the U-lag 103 of the U-board 102
Rectify the outer wall to box-frame 100, the non-open end of the U-lag 103 of the U-board 102 exposes to the outer edge of the flange 101
To outer, and the exposed parts of the U-lag 103 form the through-hole 104 for installing fastening bolt.
In above-mentioned technical proposal, U-board 102 is set in the back side of flange 101, and the exposed parts of U-lag 103 are formed and used
Have compared with traditional direct structure for being threaded hole or bolt hole on flange in the through-hole 104 of installation fastening bolt
Following advantages:
First, service life is long.Conventional threaded hole is easily damaged after use after a period of time, is difficult to repair after damage, is led
Sandbox is caused integrally to scrap.
Second is that saving material.Since U-board is that exposed setting saves so as to reduce the appearance and size of flange
The material of flange mitigates sandbox overall weight.
Third, exposed U-lag can also do the auxiliary lifting turned over and be when necessary, it is convenient to use.
Fourth, the size of single U-board is smaller, processed using mini-plant, it is easy to process, processing cost is low.And it is traditional
Threaded hole is arranged on flange, needs to process using large scale equipment, ease of processing is poor, high processing costs.
In order to increase the rigidity of U-board 102, a kind of large-scale wheel hub sandbox of the utility model is in the U-board 102
Be connected with symmetrical a pair of of the reinforcing rib 105 of the U-lag 103, the reinforcing rib 105 respectively with the outer wall and method of box-frame 100
The back side of orchid 101 is connected.
In order to enable the interior shape of sandbox matches with large-scale wheel hub, to reduce the size of sandbox to greatest extent,
A kind of box-frame 100 of its hexagonal cylindrical shape of large-scale wheel hub sandbox of the utility model includes the case that quantity is six
Plate, the boxboard is abutted successively to form the box-frame of hexagonal cylindrical shape, and six boxboards include three long boxboards
106, three short boxboards 107, the long boxboard 106 replace connection with short boxboard 107.
In order to prevent knockout when carrying out moulding using sandbox, a kind of large-scale wheel hub of the utility model is with sandbox described in it
Case shelves are equipped in box-frame 100, the case shelves include a number of parallel with a long boxboard in three long boxboards 106
The both ends of main tank shelves 109, the main tank shelves 109 are connect with the inner wall of box-frame 100 respectively.
The setting of above-mentioned case shelves also enhances the integral strength of sandbox.
As a further improvement, mounting groove 110, the both ends of the main tank shelves 109 are provided on the inner wall of the box-frame 100
The mounting groove 110 penetrated on the inner wall of 100 frame of case realizes connection.
It is improved as further, a number of interval point is being additionally provided on the direction of the main tank shelves 109
The odd-side shelves 111 of cloth.
Wherein, the connection between the odd-side shelves 111 and main tank shelves 109 is inserted connection.
In order to increase the safety of lifting, a kind of large-scale wheel hub sandbox of the utility model is in the outer of the box-frame 100
Wall is additionally provided with the hanging axis 200 for being parallel to the flange 101, and the end of the hanging axis 200 is equipped with for preventing lifting rope from sliding
Hanging axis flange 201.
It needs often to turn over when using in view of sandbox, be arranged with and the axle body gap on the axle body of the hanging axis 200
The axle sleeve 202 of cooperation.
The structure of axle sleeve 202 is set on the axle body of above-mentioned hanging axis 200, sandbox can be made when carrying out air turning, hung
Rope, which is hung over, does not have opposite rotation (only the axle body of axle sleeve 202 and hanging axis 200 has relative rotation) on axle sleeve 202, avoid because
Sandbox is rotated around 200 axle body of hanging axis and is rubbed to lifting rope, to extend the service life of lifting rope, and improves the safety of lifting
Property.
In the utility model, the periphery of the box-frame 100 is equipped with latticed rinforcement bar 112.
In above-mentioned sandbox the fixed connection place of each part (including boxboard, flange, U-board, gusset etc.) be all made of weld into
Row is reinforced.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without deviating from the technical principle of the utility model, several improvements and modifications can also be made, these change
The scope of protection of the utility model is also should be regarded as into retouching.
Claims (10)
1. a kind of large size wheel hub sandbox, which is characterized in that include the box-frame with hexagonal cylindrical shape, the parting of the box-frame
Face is equipped with flange, and a number of U is intervally distributed with along the box-frame outer periphery of hexagonal cylindrical shape in the back side of the flange
Shape plate, the outer wall of the open end face box-frame of the U-lag of the U-board, the non-open end of the U-lag of the U-board exposes to
The outer edge of the flange is to outer, and the exposed parts of the U-lag form the through-hole for installing fastening bolt.
2. a kind of large-scale wheel hub sandbox according to claim 1, which is characterized in that be connected in the U-board with
Symmetrically a pair of of reinforcing rib, the reinforcing rib are connected with the back side of the outer wall of box-frame and flange the U-lag respectively.
3. a kind of large-scale wheel hub sandbox according to claim 1, which is characterized in that the box-frame of the hexagonal cylindrical shape
The boxboard for being six including quantity, the boxboard are abutted to form the box-frame of hexagonal cylindrical shape, and six casees successively
Plate includes three long boxboards, three short boxboards, and the long boxboard replaces connection with short boxboard.
4. a kind of large-scale wheel hub sandbox according to claim 3, which is characterized in that be equipped with case shelves, institute in the box-frame
It includes a number of main tank shelves parallel with a long boxboard in three long boxboards, the both ends of the main tank shelves to state case shelves
It is connect respectively with the inner wall of box-frame.
5. a kind of large-scale wheel hub sandbox according to claim 4, which is characterized in that be provided with peace on the inner wall of the box-frame
Tankage, the both ends of the main tank shelves penetrate the mounting groove on the inner wall of box-frame and realize connection.
6. a kind of large-scale wheel hub sandbox according to claim 4, which is characterized in that perpendicular to the side of the main tank shelves
It is additionally provided with a number of odd-side shelves being spaced apart upwards.
7. a kind of large-scale wheel hub sandbox according to claim 6, which is characterized in that between the odd-side shelves and main tank shelves
Connection be inserted connection.
8. a kind of large-scale wheel hub sandbox according to claim 1, which is characterized in that also set up in the outer wall of the box-frame
It is parallel to the hanging axis of the flange, the end of the hanging axis is equipped with the hanging axis flange for preventing lifting rope from sliding.
9. a kind of large-scale wheel hub sandbox according to claim 8, which is characterized in that be arranged on the axle body of the hanging axis
With the axle sleeve of the axle body clearance fit.
10. a kind of large-scale wheel hub sandbox according to claim 1, which is characterized in that the periphery of the box-frame is equipped with net
Trellis rinforcement bar.
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CN201721904303.1U CN207900177U (en) | 2017-12-29 | 2017-12-29 | A kind of large size wheel hub sandbox |
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CN201721904303.1U CN207900177U (en) | 2017-12-29 | 2017-12-29 | A kind of large size wheel hub sandbox |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112387940A (en) * | 2020-11-03 | 2021-02-23 | 陕西柴油机重工有限公司 | Heavy lifting type welding sand box for large generator hub casting and manufacturing method |
-
2017
- 2017-12-29 CN CN201721904303.1U patent/CN207900177U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112387940A (en) * | 2020-11-03 | 2021-02-23 | 陕西柴油机重工有限公司 | Heavy lifting type welding sand box for large generator hub casting and manufacturing method |
CN112387940B (en) * | 2020-11-03 | 2022-08-16 | 陕西柴油机重工有限公司 | Heavy lifting type welding sand box for large generator hub casting and manufacturing method |
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