CN207896753U - A kind of permanent-magnetic synchronous motor rotor component - Google Patents
A kind of permanent-magnetic synchronous motor rotor component Download PDFInfo
- Publication number
- CN207896753U CN207896753U CN201721847017.6U CN201721847017U CN207896753U CN 207896753 U CN207896753 U CN 207896753U CN 201721847017 U CN201721847017 U CN 201721847017U CN 207896753 U CN207896753 U CN 207896753U
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- China
- Prior art keywords
- shaft
- rotor
- cylindrical bore
- balance ring
- permanent
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- Withdrawn - After Issue
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 27
- 239000010959 steel Substances 0.000 claims abstract description 27
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 15
- 239000004917 carbon fiber Substances 0.000 claims abstract description 15
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 5
- 239000000463 material Substances 0.000 abstract description 4
- 238000012797 qualification Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005713 exacerbation Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model discloses a kind of permanent-magnetic synchronous motor rotor components, including shaft, balance ring, magnet steel, carbon fiber casing, rotor core and flat key, the periphery of the shaft is equipped with the first U-type groove, the flat key is arranged in the first U-type groove, the rotor core is set in the outer surface of shaft and rotor core is connect with the shaft interference, the balance ring is set in the end of the shaft and the balance ring is connect with shaft and rotor core interference respectively, the magnet steel is pasted onto the outer surface of rotor core, the carbon fiber casing is set in the outer surface of the magnet steel and balance ring, the shaft is internally provided with interconnected the first cylindrical bore and the second cylindrical bore, first cylindrical bore is more than the second cylindrical bore；The utility model is simple in structure, and installing and dismounting is easy to maintain, non-breakable, and qualification rate is high, and small, consumptive material is few, and the heat that when operating generates is few.
Description
Technical field
The utility model is related to field of electromechanical technology more particularly to a kind of permanent-magnetic synchronous motor rotor components.
Background technology
Existing permanent magnet synchronous servo motor rotor assembly is by shaft with threaded hole, rotor module or silicon steel sheet, magnetic
The part combination of the assembly such as steel.The suction of magnet steel is very big, and the frangible inherent characteristic of stressed magnetic steel is easy to cause rotor assembly
Material cost is high in design and manufacture, low production efficiency；In the prior art the installation and removal process of rotor component construction compared with
It is difficult；Rotor assembly volume in the prior art is big, interacts during the work time with stator module due to generation heat is big
It causes rotor temperature rise high, influences the performance and energy consumption of motor；In the prior art whirlpool is easy tod produce outside the permanent magnet of rotor assembly
Stream loss.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of permanent-magnet synchronous in view of the above shortcomings of the prior art
Motor rotor component, this permanent-magnetic synchronous motor rotor modular construction is simple, and installing and dismounting is easy to maintain, non-breakable, qualification rate
Height, small, consumptive material is few, and the heat that when operating generates is few.
To realize the above-mentioned technical purpose, the technical solution that the utility model is taken is：
A kind of permanent-magnetic synchronous motor rotor component, including shaft, balance ring, magnet steel, carbon fiber casing, rotor core peace
The periphery of key, the shaft is equipped with the first U-type groove, and the flat key is arranged in the first U-type groove, and the rotor core is set in
The outer surface of shaft and rotor core is connect with the shaft interference, the balance ring are set in the end of the shaft and described
Balance ring is connect with shaft and rotor core interference respectively, and the magnet steel is pasted onto the outer surface of rotor core, the carbon fiber
Casing is set in the outer surface of the magnet steel and balance ring, and the shaft is internally provided with the first interconnected cylindrical bore
With the second cylindrical bore, first cylindrical bore is more than the second cylindrical bore.
Further, the inner wall of the second cylindrical bore of the shaft is equipped with the second U-type groove, second U-type groove
For installing flat key to connect equipment head spindle, one end that the shaft is equipped with the first cylindrical bore is equipped with 3 screw threads
Hole and the other end are equipped with 2 holes for hoist.
Further, the outer surface of the balance ring is equipped with a circle groove, and the groove is used for stable equilibrium mud.
Further, the balance ring is 2, and 2 rotor balancing rings are connect with the outer surface interference at shaft both ends respectively.
The beneficial effects of the utility model are：
（1）The shaft overall structure of the utility model is simple, and processing technology is good, the first cylindrical bore of another shaft and
The simple shape of two cylindrical bores, is easily worked, and the first cylindrical bore and the second cylindrical bore facilitate installation is external to set
The demolition and maintenance of standby head spindle, rotor assembly are convenient；
（2）Rotor assembly is monoblock type, and magnet steel is table note formula, easy to operate, non-breakable, and qualification rate is high；
（3）The carbon fiber pipe of thin-walled is sleeved on the outer ring of rotor assembly, makes the size, concentricity and verticality of rotor assembly
Precision is high, and the vibration, noise in the course of work are small；Rotor assembly is small, and consumptive material is few, and the heat that when operating generates is few, does not have
Eddy-current loss, motor overall performance are good.
Description of the drawings
Fig. 1 is the structural section figure of the utility model.
Fig. 2 is the pivot structure schematic diagram of the utility model.
Fig. 3 is the sectional view of the rotor core of the utility model.
Fig. 4 is the structural schematic diagram of the magnet steel Surface Mount of the utility model..
Specific implementation mode
Specific embodiment of the present utility model is further illustrated below according to Fig. 1 to Fig. 4：
Referring to Fig. 1, a kind of permanent-magnetic synchronous motor rotor component, including shaft 1, balance ring 2, magnet steel 3, carbon fiber casing 4,
Rotor core 5（Referring to Fig. 3）With flat key 6, referring to Fig. 2, in Fig. 2（a）For the right view of shaft 1, in Fig. 2（b）For shaft 1
Main view sectional view, in Fig. 2（c）Periphery for the left view of shaft 1, the shaft 1 is equipped with the first U-type groove 13, described
Flat key 6 is arranged in the first U-type groove 13, and the rotor core 5 is set in the outer surface of shaft 1 and rotor core 5 and described turn
1 interference of axis connect, the balance ring 2 be set in the end of the shaft 1 and the balance ring 2 respectively with shaft 1 and rotor iron
5 interference of core connects, and the magnet steel 3 is pasted onto the outer surface of rotor core 5, and the carbon fiber casing 4 is set in 3 He of the magnet steel
The outer surface of balance ring 2, the shaft 1 are internally provided with interconnected the first cylindrical bore 8 and the second cylindrical bore
7, first cylindrical bore 8 is more than the second cylindrical bore 7.The critical size of carbon fiber casing 4 is internal diameter and wall thickness, root
According to the carbon fiber casing 4 of rotor assembly size selection corresponding size.
Referring to Fig. 2, the inner wall of the second cylindrical bore 7 of the shaft 1 is equipped with the second U-type groove 9, and described second is U-shaped
For slot 9 for installing flat key 6 to connect equipment head spindle, one end that the shaft 1 is equipped with the first cylindrical bore 8 is equipped with 3
A threaded hole 11 and the other end are equipped with 2 holes for hoist 12.The endoporus of shaft 1 has Geometrical Tolerance Principle with end face and outer circle.Shaft 1
Common process equipment is firstly placed on by technical process roughing, single side size stays the allowance of 0.2MM or so, then on grinding machine
Refine end face and endoporus（First cylindrical bore 8 and the second cylindrical bore 7）.Ensure that 1 hole size precision controlling of shaft exists
Within 0.02, the verticality of end face and endoporus is up to 0.01, and the concentricity control of endoporus and outer circle is within 0.03.The rotor iron
Core 5, by being molded from riveting by a certain number of rotor punchings when rotor punching is punched and rivets.Referring to Fig. 4,3 threaded holes 11 are used
In dismounting rotor assembly, 3 threaded holes 11 can be fixed on rotor installing and dismounting special machine by screw rod, be installed by rotor
Dismounting special machine disassembles rotor assembly from equipment head spindle（Specifically by shaft 1 by 3 threaded holes 11 with
Rotor installing and dismounting special machine is fixed, then by the cylinder on rotor installing and dismounting special machine to rotor assembly apply pulling force from
And the second cylindrical bore 7 in rotor assembly is made to be detached from equipment head spindle）, the first cylindrical bore 8 and second in shaft 1
The structure of the endoporus of the shaft 1 of the structure of cylindrical bore 7 than in the prior art is simple, and second cylindrical bore 7 is used in shaft 1
In being inserted into equipment head spindle, then the placement rotor pressure ring in the first cylindrical bore 8, set by rotor pressure ring and bolt fixation
Standby head spindle, specifically, after equipment head spindle is inserted into the second cylindrical bore 7, bolt is from the first cylindrical bore 8
The endoporus of the threaded hole, equipment head spindle that inside screw in the middle part of rotor pressure ring successively by equipment head spindle so that be fixed on first
In cylindrical bore 8.
Referring to Fig. 1, the outer surface of the balance ring 2 is equipped with a circle groove 10, and stable equilibrium mud is used in the groove 10.
The balance ring 2 is 2, and 2 rotor balancing rings 2 are connect with the outer surface interference at 1 both ends of shaft respectively.The rotor core 5
Including rotor punching, structure is designed to auto-buckled type, by high velocity ram machine and the production of radical mould to ensure inside and outside rotor module
The Geometrical Tolerance Principle of diameter and height dimension and iron core.
The present embodiment also provides a kind of manufacturing method of permanent-magnetic synchronous motor rotor component, includes the following steps:
(1) flat key 6 is fixed in the first U-type groove 13 of the periphery of shaft 1；
(2) it takes on balance ring 2 hot jacket to one end of shaft 1 after a heating；
（3）Rotor core 5 is pressed into shaft 1, while ensureing that the end face of rotor core 5 and the end face of balance ring 2 are neat
It is flat；
（4）It takes on 2 hot jacket of balance ring to the other end of shaft 1 after another heating, while ensureing the end of the balance ring 2
The end face in face and rotor core 5；
（5）Referring to Fig. 4, magnet steel 3 includes the poles N magnet steel 14 and the poles S magnet steel 15, and 3 geomery of magnet steel and quantity are according to rotor
Structure size determines, pastes the outer surface of rotor core 5 after magnet steel 3 is painted glue, while ensureing the poles N magnet steel 14 and the poles S
The gap uniformity between each magnet steel 3 is arranged and ensured to 15 consecutive intervals of magnet steel, forms primary rotor component；
（6）By primary rotor assembly set upper rotor part magnet steel tooling and it is placed on fine grinding magnet steel 3 and balance ring 2 on grinding machine；Until
The outer diameter of primary rotor component reaches the size requirement being pre-designed；
（7）Referring to Fig. 1, on the outer surface for the primary rotor component that carbon fiber casing 4 is sleeved on after fine grinding, will be set with
The primary rotor component of carbon fiber casing 4 is placed on press table, and carbon fiber casing 4 is pressed into primary rotor group by press
On the outer surface of part, rotor assembly is formed；
（8）The positive qualified dynamic balancing tooling of high-ranking officers is sleeved on rotor assembly, and the other end is lockked with nut, and uses dynamic balancing
The amount of unbalance of instrument test rotor assembly, according to the amount of unbalance of rotor assembly using duplicate removal or the method for exacerbation to rotor set
Part carries out dynamic balance treatment.The method of duplicate removal refers to being drilled to balance ring 2 according to the position of the amount of unbalance of rotor assembly,
The method of exacerbation refers to balancing mud to increasing in the groove 10 of balance ring 2 according to the position of the amount of unbalance of rotor assembly, until
The amount of unbalance of rotor assembly meets product requirement.
In the present embodiment, it is described rotor core 5 is pressed into specifically include in shaft 1 rotor is passed through into pressing plate and oil pressure
Machine is pressed into shaft 1.It is described rotor core 5 is pressed into specifically include in shaft 1 rotor is passed through into pressing plate and aerostatic press
It is pressed into shaft 1.
The utility model is related to permanent-magnetic synchronous motor rotor component mechanical structure it is simple, process and assemble process is few, manufacture
Equipment is common, is convenient for industrialized mass production；When the precision height that 1 size of shaft is related to can effectively reduce rotor assembly rotation
Beating degree；1 processing technology of shaft is simple, and production cost is low；Rotor core 5 is auto-buckled type structure, it can be achieved that automated production；
Using carbon fiber pipe new technology, solve the problems, such as that existing permanent magnet outer protection layer thickness is big or easy tos produce eddy-current loss；Turn
Sub-component is simple in terminal installation dismounting, easy to maintain.
The scope of protection of the utility model includes but not limited to embodiment of above, and the scope of protection of the utility model is to weigh
Subject to sharp claim, any replacement being readily apparent that those skilled in the art that this technology is made, deformation, improvement are each fallen within
The scope of protection of the utility model.
Claims (4)
1. a kind of permanent-magnetic synchronous motor rotor component, it is characterised in that：Including shaft, balance ring, magnet steel, carbon fiber casing, turn
The periphery of sub- iron core and flat key, the shaft is equipped with the first U-type groove, and the flat key is arranged in the first U-type groove, the rotor
Iron core is set in the outer surface of shaft and rotor core is connect with the shaft interference, and the balance ring is set in the shaft
The end and balance ring is connect with shaft and rotor core interference respectively, the magnet steel is pasted onto the outer surface of rotor core,
The carbon fiber casing is set in the outer surface of the magnet steel and balance ring, and the shaft is internally provided with interconnected first
Cylindrical bore and the second cylindrical bore, first cylindrical bore are more than the second cylindrical bore.
2. permanent-magnetic synchronous motor rotor component according to claim 1, it is characterised in that：The second of the shaft is cylindrical
The inner wall of axis hole is equipped with the second U-type groove, and second U-type groove is used to install flat key to connect equipment head spindle, described
One end that shaft is equipped with the first cylindrical bore is equipped with 3 threaded holes and the other end is equipped with 2 holes for hoist.
3. permanent-magnetic synchronous motor rotor component according to claim 1, it is characterised in that：The outer surface of the balance ring is set
There are a circle groove, the groove to be used for stable equilibrium mud.
4. permanent-magnetic synchronous motor rotor component according to claim 3, it is characterised in that：The balance ring is 2,2
Rotor balancing ring is connect with the outer surface interference at shaft both ends respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721847017.6U CN207896753U (en) | 2017-12-26 | 2017-12-26 | A kind of permanent-magnetic synchronous motor rotor component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721847017.6U CN207896753U (en) | 2017-12-26 | 2017-12-26 | A kind of permanent-magnetic synchronous motor rotor component |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207896753U true CN207896753U (en) | 2018-09-21 |
Family
ID=63549730
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721847017.6U Withdrawn - After Issue CN207896753U (en) | 2017-12-26 | 2017-12-26 | A kind of permanent-magnetic synchronous motor rotor component |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207896753U (en) |
-
2017
- 2017-12-26 CN CN201721847017.6U patent/CN207896753U/en not_active Withdrawn - After Issue
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20180921 Effective date of abandoning: 20240405 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20180921 Effective date of abandoning: 20240405 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |