CN207894564U - A kind of swing check valve package seal checker - Google Patents

A kind of swing check valve package seal checker Download PDF

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Publication number
CN207894564U
CN207894564U CN201820401531.5U CN201820401531U CN207894564U CN 207894564 U CN207894564 U CN 207894564U CN 201820401531 U CN201820401531 U CN 201820401531U CN 207894564 U CN207894564 U CN 207894564U
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CN
China
Prior art keywords
disk
compression plate
intermediate supports
strength support
interconnecting piece
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Expired - Fee Related
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CN201820401531.5U
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Chinese (zh)
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王力军
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Individual
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Individual
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Abstract

The utility model provides a kind of swing check valve package seal checker, which includes:Strength support disk, intermediate supports disk, compression plate and rod assembly;Strength support disk is provided with interconnecting piece, intermediate supports disk and compression plate are sleeved on interconnecting piece successively, strength support disk, intermediate supports disk and compression plate are provided with O-ring seal between any two, and spiral is connected with the clamp nut for compressing intermediate supports disk, compression plate and strength support disk on interconnecting piece, and when intermediate supports disk, compression plate and strength support disk are compacted, O-ring seal is deformed upon for the gap between sealing intensity support plate and the channel side wall of check-valves;It is threadedly coupled between rod assembly and interconnecting piece and for being installed in check-valves.The utility model has the beneficial effects that:A kind of detection device simple in structure facilitating sealing check-valves is provided, to facilitate the sealing detection of check-valves, improves the efficiency that check valve seal detects.

Description

A kind of swing check valve package seal checker
Technical field
The utility model is related to the technical fields more particularly to a kind of swing check valve sealing detection dress to automobile It sets.
Background technology
It is general to use during major overhaul after swing check valve breakdown maintenance according to the current common practice of nuclear power plant Whether the cooperation that blue oil test is detected between flap and valve seat is intact, so that it is guaranteed that the sealing performance of valve.That is, completing sealing surface After grinding, uniformly smearing blue oil in flap and sealing surface of seat, (a kind of blue material of grease-like will appear corresponding after being squeezed Trace), then so that flap and valve seat is contacted by external force pressure, judges sealing surface by checking sealing surface contact trace situation In conjunction with situation.If crimping trace is continuous and uniform, it is all right to be considered as sealing.But blue oil test is to the technical ability of operator It is more demanding with service experience, if blue oil smearing is blocked up or excessively thin, and during forcing to make flap, valve seat contact Misoperation is difficult then to reflect true sealing situation.If blue oil smearing is blocked up, even if some position sealing situation is bad It is good, the trace of continuous uniform can be also obtained on crimping trace;If blue oil smearing is excessively thin, can not be seen during blue oil test To clearly crimping trace, to judge to seal situation by crimping trace;If forcing that flap and valve seat is made to connect In tactile process, flap bounces repeated collision or the sliding of flap opposite valve seat, then crimping trace can not also reflect true close Seal situation.
During opening machine after major overhaul, primary Ioops pressure rises under two pressure platforms of 2.5MPa.g and 7MPa.g, It respectively will be to RCP120/122/220/222/320/322VP and RCP121/221/321VP being sealed property experiments online, online It is loose that the slip of leakage test requires the leakage test of relative monomer valve to require.If seal tightness test is unqualified, machine Group state cannot continue uplink, and the case that recession state repeats repair happens occasionally.For the nuclear power generating sets of gigawatt, Often it is delayed 1 hour to generate electricity, direct economic loss is probably in hundreds of thousands RMB.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, provide a kind of swing check valve sealing inspection Survey device.
The utility model is achieved through the following technical solutions:
The utility model provides a kind of swing check valve package seal checker, swing check valve sealing detection dress Set including:Block the plugging device and experiment valve deck of non-return valve outlet;Wherein, the plugging device includes:Strength support disk, Intermediate supports disk, compression plate and rod assembly;
The strength support disk is provided with interconnecting piece, and the intermediate supports disk and the compression plate are sleeved on the company successively In socket part, the strength support disk, intermediate supports disk and the compression plate are provided with O-ring seal, and the company between any two Spiral is connected with the clamp nut for compressing the intermediate supports disk, compression plate and the strength support disk in socket part, and When intermediate supports disk, compression plate and the strength support disk are compacted, the O-ring seal deforms upon described for sealing Gap between strength support disk and the channel side wall of check-valves;It is threadedly coupled simultaneously between the rod assembly and the interconnecting piece For being installed in the check-valves.
Preferably, the side of the strength support disk towards the intermediate supports disk is provided with the first groove, the centre Support plate is provided with the first protrusion being inserted into first groove, and the intermediate supports disk is towards the side of the compression plate It is provided with the second groove, the compression plate is provided with the second protrusion being inserted into second groove.
Preferably, formed between the strength support disk and first protrusion accommodate the strength support disk with it is described in Between O-ring seal between support plate gap, formed between the intermediate supports disk and second protrusion accommodate it is described in Between O-ring seal between support plate and the compression plate gap.
Preferably, the rod assembly includes:Pull rod, the crisscross fixer being sleeved on the pull rod, with the pull rod The lock nut of spiral connection, the lock nut are used to be limited to the crisscross fixer with interconnecting piece cooperation described On pull rod;Wherein, the interconnecting piece is provided with threaded hole, and the pull rod is provided with the external screw thread coordinated with the threaded hole.
Preferably, the crisscross fixer is provided with and the matched chamfering of the side wall of the check-valves.
Preferably, it is provided with O-ring seal between the interconnecting piece and the compression plate.
Preferably, it is provided with adjust pad between the clamp nut and the compression plate.
The utility model has the beneficial effects that:A kind of detection device simple in structure facilitating sealing check-valves is provided, from And the sealing detection of check-valves is facilitated, improve the efficiency of check valve seal detection.
Description of the drawings
Fig. 1 is the structural schematic diagram for the swing check valve package seal checker that the utility model embodiment provides;
Fig. 2 is the use state reference chart for the swing check valve package seal checker that the utility model embodiment provides.
Specific implementation mode
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain The utility model is not used to limit the utility model.
It please refers to Fig.1 and Fig. 2, Fig. 1 is that the structure of swing check valve package seal checker provided by the utility model is shown It is intended to, Fig. 2 is the use state reference chart of detection device.
The utility model embodiment provides a kind of swing check valve package seal checker, swing check valve sealing Detection device includes:Block the plugging device 10 and experiment valve deck of non-return valve outlet;Wherein, the plugging device 10 includes: Strength support disk 11, intermediate supports disk 12, compression plate 13 and rod assembly 17;
The strength support disk 11 is provided with interconnecting piece 112, and the intermediate supports disk 12 and the compression plate 13 cover successively On the interconnecting piece 112, the strength support disk 11, intermediate supports disk 12 and the compression plate 13 are provided between any two O-ring seal 14, and spiral is connected with for by the intermediate supports disk 12, compression plate 13 and described on the interconnecting piece 112 The clamp nut 16 that strength support disk 11 compresses, and pressed in intermediate supports disk 12, compression plate 13 and the strength support disk 11 When tight, the O-ring seal 14 is deformed upon for sealing between the strength support disk 11 and the channel side wall of check-valves Gap;It is threadedly coupled between the rod assembly 17 and the interconnecting piece 112 and for being installed in the check-valves.
In the above-described embodiments, a kind of detection device simple in structure facilitating sealing check-valves is provided, to facilitate The sealing detection of check-valves improves the efficiency of check valve seal detection.
In order to facilitate detection device provided in this embodiment is understood, detailed retouch is carried out to it with reference to specific attached drawing It states.
Ripe survey leakage tool is possessed currently on the market, pressure decline method and constant-voltage method can be used to carry out slip survey Amount, but a closed chamber is established in general requirement, and the slip of the closed chamber is measured using survey leakage tool.Such as lock Valve, flashboard is contacted with upstream and downstream valve seat after valve is closed, and entire valve chamber becomes closed chamber, and possible leak source is exactly flap and valve The slip that leakage tool measures the chamber, the as slip of valve are surveyed in the contact site of seat.For screw-lift type check-valves, Due to the limitation of its design feature, technological difficulties are how to establish closed chamber.
Detection device provided in this embodiment is using principles such as mechanical structure, 14 seal forms of O-ring seal, in check-valves Effective closure is established in outlet, and valve deck is changed to the experimental rig with test interface, with current npp safety shell C The parts class test instrument JLY-IV leak detector matches, the interface of the tool and the required fast interface phase of local leak detector Together.
Plugging device 10 can be divided into two kinds of situations to blocking effective closure of non-return valve outlet, and a kind of situation is real Existing zero leakage, in the present embodiment, O-ring seal 14 is made of fluorubber material, because the static seal of fluorubber can realize zero Leakage so kind situation there is a possibility that, but needs experimentally to verify whether to realize zero leakage;Another situation is envelope For block apparatus 10 there are certain slip, which does not generate substantial effect to measuring the slip at flap, and blocks The slip of device 10 can be measured by the method for experiment, and such gross leak rate subtracts the slip of plugging device 10 Slip as at flap.
Detection device provided in this embodiment is matched with the parts JLY-IV leak detector, that is, uses the compression of nuclear power plant empty Gas (M310 heap-type is SAT systems air source) is used as test(ing) medium, test pressure to be not higher than 0.8MPa.g, and reason is as follows:
Compressed air gas source is arranged with quick coupling in each workshop of nuclear power plant, can be used for testing, and test(ing) medium uses It is convenient;
It is 10 material PU pipes of outer diameter Ф to test pipeline, and experiment connection connects soon;
Using low-pressure compressed air as test(ing) medium, the sealing performance of valve is may insure after leakage test qualification, because For for swing check valve, if low pressure seal pass the test, the leakage test under other pressure differences centainly merges Lattice;If qualified using the leakage test that compressed air carries out, the close of other media (such as demineralized water, boric acid solution) is used Testing sealing is centainly qualified.
Detection device provided in this embodiment includes to block the portions such as plugging device 10 and the experiment valve deck of non-return valve outlet Part.Outlet is effectively blocked using plugging device 10, it is ensured that realize reliable sealing;It is (real that valve deck is substituted using experiment valve deck Test and be provided with test hole on valve deck), coordinate plugging device 10 and flap to constitute closed space, uses the parts JLY-IV leak detector Slip measurement, the difference of 10 slip of the slip measured and plugging device, as at flap are carried out to the closed space Slip.
The critical component of detection device provided in this embodiment is plugging device 10, it is desirable that 10 install convenient of plugging device, Sealed reliable, i.e. the tool quality are small as possible, and processing is easy as possible, and intensity wants high to ensure experiment process not because of tool variations And it causes to leak uncontrollable.
By the structure of the swing check valve of high pressure grade it is found that the valve body of the check-valves is all made of forging form, valve Body outlet conduit 20 is processed using regular shape, and the precision of finished surface is higher, therefore, can utilize the envelope of regular shape Block apparatus 10 is sealed.In valve chamber pressurising during leakage test, thus the stress of plugging device 10 be it is unidirectional, can basis 20 shape processing of valve export pipeline is used for the pull rod 171 of 10 axially position of plugging device.
In specific setting, the structure for closure includes:Strength support disk 11, intermediate supports disk 12, compression plate 13 with And rod assembly 17;
The strength support disk 11 is provided with interconnecting piece 112, and the intermediate supports disk 12 and the compression plate 13 cover successively On the interconnecting piece 112, the strength support disk 11, intermediate supports disk 12 and the compression plate 13 are provided between any two O-ring seal 14, and spiral is connected with for by the intermediate supports disk 12, compression plate 13 and described on the interconnecting piece 112 The clamp nut 16 that strength support disk 11 compresses, and pressed in intermediate supports disk 12, compression plate 13 and the strength support disk 11 When tight, the O-ring seal 14 is deformed upon for sealing between the strength support disk 11 and the channel side wall of check-valves Gap;It is threadedly coupled between the rod assembly 17 and the interconnecting piece 112 and for being installed in the check-valves.Pass through Clamp nut 16 compresses three support plates so that O-ring seal 14 is deformed upon the outlet of plugging device 10 and check-valves Road 20 seals.
In specific setting, the side of the strength support disk 11 towards the intermediate supports disk 12 is provided with the first groove 111, the intermediate supports disk 12 is provided with the first protrusion 121 being inserted into first groove 111, the intermediate supports disk 12 are provided with the second groove 122 towards the side of the compression plate 13, and the compression plate 13 is provided with that be inserted into described second recessed The second protrusion 131 in slot 122.That is protrusion and groove structure, and strength support have been correspondingly arranged between three disks respectively It is formed between disk 11 and first protrusion 121 O-shaped between the receiving strength support disk 11 and the intermediate supports disk 12 The gap of sealing ring 14 forms between the intermediate supports disk 12 and second protrusion 131 and accommodates the intermediate supports disk 12 The gap of O-ring seal 14 between the compression plate 13.By the first protrusion 121 of setting and the second protrusion 131 so that O Type sealing ring 14 deformation can only occur when deforming upon along the direction of sealing is realized.
In addition, in order to further improve sealing effect, O is provided between the interconnecting piece 112 and the compression plate 13 Type sealing ring 14.Gap between disk is prevented liquid entry into, sealing effect is further improved.More preferably, in order to avoid When compression, the case where dislocation between O-ring seal 14 and compression plate 13.In specific setting, clamp nut 16 with it is described Adjust pad 15 is provided between compression plate 13.To ensure when clamp nut 16 adjusts, O-ring seal 14 and compression plate 13 Between be always maintained at contact.
Therein, the rod assembly 17 is used to provide unidirectional fixed force to plugging device 10, and non-return is entered in liquid When in valve, plugging device 10 is anchored by rod assembly 17, avoids being rushed out outlet conduit 20, specifically, the rod assembly 17 Including:Pull rod 171, the crisscross fixer 172 being sleeved on the pull rod 171, the locking spiral shell being connect with 171 spiral of the pull rod Mother 173, the lock nut 173 is used to coordinate with the interconnecting piece 112 is limited to the pull rod by the crisscross fixer 172 On 171;Wherein, the interconnecting piece 112 is provided with threaded hole, and the pull rod 171 is provided with the outer spiral shell coordinated with the threaded hole Line.And in specific setting, as seen from Figure 2, it is provided with chamfering on outlet conduit 20, in order to improve anchoring effect, ten Word fixed frame 172 is provided with and the matched chamfering of the side wall of the check-valves.So that crisscross fixer 172 can be stablized Be anchored in check-valves.
In order to facilitate understanding, below by taking the swing check valve of the NJXSSA0150 models of VELAN companies production as an example, only It is φ 132 to return 20 internal diameter of valve outlet pipeline.The plugging device 10 is divided into cross pull rod 171, strength support disk 11, intermediate branch The major parts such as support plate 12, compression plate 13, the shape of the shape and 20 reducing of check-valves outlet conduit at 172 top of crisscross fixer It is identical, for entire plugging device 10 non-return valve outlet axially position;The function of three disks is easy for O-ring seal 14 Dismounting, and the effect of the spline structure between adjacent disk be eliminate three disks relative rotation, in outermost disk There is the pin for being separated by 180 ° in outside, is held with a firm grip the pin using specific purpose tool, and nut fastening tool is used to fasten clamp nut 16, uses To adjust the overall thickness of three disks.The maximum gauge of three disks is φ 130, and O-shaped sealing is equipped between each two disk Circle 14,14 size of O-ring seal are internal diameter φ 112, diameter of section 10mm.The installation groove depth of the big O-ring seal of twice 14 is Fixed, width can adjust, and maximum adjustment amount can be compressed to 7mm.Plugging device 10 install it is in place after spiral shell compressed by fastening Mother 16 adjusts the width of 14 mounting groove of O-ring seal, and the extension deformation of O-ring seal 14, outer diameter is made to increase, final to realize closure dress Set the sealing between 10 and pipeline.
Plugging device 10 there are three types of the O-ring seal 14 of specification (three kinds of specification sums five), passes through O-ring seal 14 altogether And the cooperation of check-valves outlet conduit 20, plugging device 10 itself form closed space, have on intermediate disc and lead to twice The pilot passageway of big O-ring seal 14, which has individual test interface, for measuring the leakage of plugging device 10 Rate, and collect during measuring overall leakage rate the slip at first big O-ring seal 14.
20 uniform duct length of NJXSSA0150 check-valves outlet conduit is about 120mm, and 10 overall thickness of plugging device exists Between 53-59mm, therefore the length of non-return valve outlet uniform tube installs plugging device 10 enough, can ensure O-ring seal 14 Avoid the irregular region such as weld seam.After plugging device 10 is installed in place, which is measured by local leak detector Slip Q1.O-ring seal 14 is sealed using fluorubber material, for static seal, fluorubber can realize zero leakage. So when measuring 10 slip of plugging device using local leak detector, if it find that leakage rate score is larger, then illustrate to block Device 10 is installed improper, and possible cause is as follows:
Clamp nut 16 does not compress completely, leads to the big 14 not compression completely of O-ring seal of twice, i.e., outer diameter does not extend into foot Enough sealings realized to pipeline;
Plugging device 10 is mounted on position while welding, because position while welding internal diameter of the pipeline is there are the irregular region such as overlap, Therefore it cannot achieve good sealing.
Plugging device 10 is ressembled according to actual conditions, until the slip Q1 of plugging device 10 is sufficiently small. Then the components such as installation experiment valve deck, measure check-valves overall leakage rate Q2.At this point, for measuring 10 slip of plugging device Pilot passageway no longer pressurising, but for collecting the slip Q3 of first big O-ring seal 14, then the slip Q at flap =Q2-Q3.
It can be seen from the above description that present embodiments providing a kind of detection dress simple in structure facilitating sealing check-valves It sets, to facilitate the sealing detection of check-valves, improves the efficiency of check valve seal detection.
The above is only the preferred embodiments of the present utility model only, is not intended to limit the utility model, all in this practicality All any modification, equivalent and improvement etc., should be included in the guarantor of the utility model made by within novel spirit and principle Within the scope of shield.

Claims (7)

1. a kind of swing check valve package seal checker, which is characterized in that including:Block non-return valve outlet plugging device with And experiment valve deck;Wherein, the plugging device includes:Strength support disk, intermediate supports disk, compression plate and rod assembly;
The strength support disk is provided with interconnecting piece, and the intermediate supports disk and the compression plate are sleeved on the interconnecting piece successively On, the strength support disk, intermediate supports disk and the compression plate are provided with O-ring seal, and the interconnecting piece between any two Upper spiral is connected with the clamp nut for compressing the intermediate supports disk, compression plate and the strength support disk, and in Between support plate, compression plate and the strength support disk when being compacted, the O-ring seal is deformed upon for sealing the intensity Gap between support plate and the channel side wall of check-valves;It is threadedly coupled and is used between the rod assembly and the interconnecting piece It is installed in the check-valves.
2. swing check valve package seal checker according to claim 1, which is characterized in that strength support disk court The side of the intermediate supports disk is provided with the first groove, the intermediate supports disk, which is provided with, to be inserted into first groove The first protrusion, the side of intermediate supports disk towards the compression plate is provided with the second groove, and the compression plate is provided with The second protrusion being inserted into second groove.
3. swing check valve package seal checker according to claim 2, which is characterized in that the strength support disk with The gap for accommodating the O-ring seal between the strength support disk and the intermediate supports disk is formed between first protrusion, It is formed between the intermediate supports disk and second protrusion O-shaped close between the receiving intermediate supports disk and the compression plate The gap of seal.
4. swing check valve package seal checker according to claim 2, which is characterized in that the rod assembly packet It includes:Pull rod, the crisscross fixer being sleeved on the pull rod, the lock nut being connect with the pull rod spiral, the locking spiral shell The crisscross fixer is limited to the pull rod by mother for coordinating with the interconnecting piece;Wherein, the interconnecting piece is provided with Threaded hole, the pull rod are provided with the external screw thread coordinated with the threaded hole.
5. swing check valve package seal checker according to claim 4, which is characterized in that the crisscross fixer is set It is equipped with and the matched chamfering of the side wall of the check-valves.
6. according to Claims 1 to 5 any one of them swing check valve package seal checker, which is characterized in that the company It is provided with O-ring seal between socket part and the compression plate.
7. swing check valve package seal checker according to claim 6, which is characterized in that the clamp nut and institute It states and is provided with adjust pad between compression plate.
CN201820401531.5U 2018-03-23 2018-03-23 A kind of swing check valve package seal checker Expired - Fee Related CN207894564U (en)

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CN201820401531.5U CN207894564U (en) 2018-03-23 2018-03-23 A kind of swing check valve package seal checker

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Application Number Priority Date Filing Date Title
CN201820401531.5U CN207894564U (en) 2018-03-23 2018-03-23 A kind of swing check valve package seal checker

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CN207894564U true CN207894564U (en) 2018-09-21

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111779918A (en) * 2020-07-10 2020-10-16 浙江汇之秋科技发展有限公司 Pipeline plugging device and method for detecting sealing performance of STD series check valves by using same
CN114526877A (en) * 2022-02-22 2022-05-24 三门核电有限公司 Check valve low-pressure-difference sealing performance detection system and detection method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111779918A (en) * 2020-07-10 2020-10-16 浙江汇之秋科技发展有限公司 Pipeline plugging device and method for detecting sealing performance of STD series check valves by using same
CN114526877A (en) * 2022-02-22 2022-05-24 三门核电有限公司 Check valve low-pressure-difference sealing performance detection system and detection method

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Granted publication date: 20180921

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