CN207891885U - A kind of Level System for the control of broken stone pile machine driving depth - Google Patents

A kind of Level System for the control of broken stone pile machine driving depth Download PDF

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Publication number
CN207891885U
CN207891885U CN201820204649.9U CN201820204649U CN207891885U CN 207891885 U CN207891885 U CN 207891885U CN 201820204649 U CN201820204649 U CN 201820204649U CN 207891885 U CN207891885 U CN 207891885U
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China
Prior art keywords
broken stone
stone pile
pile machine
machine
absolute altitude
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CN201820204649.9U
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郭红旗
李凯
岳岩
张辉
张帆
梁毅
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CCCC Tianjin Dredging Co Ltd
CCCC Tianjin Dredging Engineering Co Ltd
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CCCC Tianjin Dredging Co Ltd
CCCC TDC Binhai Environmental Channel Dredging Co Ltd
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Priority to CN201820204649.9U priority Critical patent/CN207891885U/en
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Abstract

The utility model is related to a kind of Level Systems for the control of broken stone pile machine driving depth.Including remote controler, absolute altitude component and vehicular component;Absolute altitude component includes supporting rod, is equipped with rotating basis on the top of supporting rod, horizontal laser emitter is mounted on rotating basis;Absolute altitude component further includes controller unit, battery unit and communication unit, and battery unit, communication unit, the rotary drive motor of rotating basis and laser emitter are electrically connected with controller unit;Communication unit is connected with remote controler wireless communication;Vehicular component includes stake machine controller, display screen and input button, and display screen and input button are electrically connected with stake machine controller;Further include the stake machine scale for the piling bar position for being mounted on the longeron of broken stone pile machine, being used to indicate broken stone pile machine, the unwrapping wire motor of broken stone pile machine is electrically connected with stake machine controller.The utility model is used for the Level System that broken stone pile machine driving depth controls simple in structure, simple operation, positioning accuracy height.

Description

A kind of Level System for the control of broken stone pile machine driving depth
Technical field
The utility model belong to pile machine equipment technical field more particularly to it is a kind of for broken stone pile machine driving depth control Level System.
Background technology
In Port Construction Projects, for soft soil foundation it is generally necessary to carry out broken stone pile piling construction, to reinforce ground Overall construction intensity.Broken stone pile is one kind of granular pile, can be divided into vibro-replacement stone column and dry method broken stone pile by its stake technique processed Two major classes.Vibro-replacement stone column or wet method broken stone pile are known as using broken stone pile made of the stake technique processed of vibration plus water punching, using each Kind of flush-free technique as it is dry shake, broken stone pile made of crowded, hammering etc. of shaking is referred to as dry method broken stone pile.When with gravelly sand, coarse sand, in Sand, circle gravel, dust, cobble, rubble etc. are known as sand-gravel pile for stake made of filler material.
The process that the Macadam Pile Construction is carried out on ground is generally:According to engineering design code, using broken stone pile machine soft It carries out fixed point piling on soil base to lay out pile, forms the closely spaced array of broken stone pile (spacing is one meter to several meters and differs);Whole stake machines After laying, smooth processing is carried out to the surface of ground, generally uses the equipment such as bull-dozer to carry out superficial layer and strikes off construction; After surface construction, ground preliminary treatment finishes.
Find that there are the following problems during practice of construction:Under normal conditions, the surface of ground is out-of-flatness, even There is larger fluctuating, this is the conditional decision by site operation, and broken stone pile machine moves on the surface of ground, and it is suitable to be moved to It is parked behind position, it is driven piles on ground by piling bar and lays broken stone pile.During entire piling, construction personnel lacks height On reference standard, typically just according to personal experience and feel carry out broken stone pile machine operation, therefore drive piles depth be to deposit In larger floating.More adverse conditions is, due to lacking driving depth in terms of reference standard, what is be typically result in forming is broken Its top of stone mar array is irregular or even has larger difference in height, in this way when the later stage carries out the smooth processing of foundation surface It waits, would have to the top building stones for removing some broken stone piles, do not only result in the waste of rubble raw material, and it is smooth to increase ground Spend the difficulty of construction.
Utility model content
The utility model for solve technical problem present in known technology provide a kind of simple in structure, simple operation, The high Level System for the control of broken stone pile machine driving depth of positioning accuracy, auxiliary broken stone pile machine carry out driving depth control.
The utility model is adopted the technical scheme that solve technical problem present in known technology:One kind is for broken The Level System of stone mar machine driving depth control includes remote controler, absolute altitude component and vehicular component;Absolute altitude component includes supporting rod, Rotating basis is installed on the top of supporting rod, horizontal laser emitter is mounted on rotating basis;Absolute altitude component Further include controller unit, battery unit and communication unit, battery unit, communication unit, rotating basis rotary drive motor And laser emitter is electrically connected with controller unit;Communication unit is connected with remote controler wireless communication;Vehicular component includes Stake machine controller, display screen and input button, display screen and input button are electrically connected with stake machine controller;Further include being mounted on On the longeron of broken stone pile machine, be used to indicate broken stone pile machine piling bar position stake machine scale, the unwrapping wire motor of broken stone pile machine and stake Machine controller is electrically connected.
The advantages of the utility model and good effect are:The utility model provides a kind of use of structure design advantages of simple In the Level System of broken stone pile machine driving depth control, compared with existing driving depth control mode, the technical program provides A kind of Level System easily operated, positioning accuracy is high.By being arranged by controller unit, battery unit, communication unit etc. The absolute altitude component of composition, and absolute altitude component is set and is made of supporting rod, rotating basis and laser emitter in hardware aspect, simultaneously Operator for stake machine provides remote controler, enables operator that can very easily be rotated by remote control control laser emitter and uses To demarcate calibrated altitude position.By the way that stake machine scale, setting and stake on the slide of stake machine are arranged on the longeron of broken stone pile machine The pointer of machine scale cooperation, realizes the accurate perception to the piling bar height of stake machine, by the way that unwrapping wire is arranged in stake machine controller The unwrapping wire length of motor, realizes accurately controlling for piling bar driving depth.Whole system is very easy to build, and cost is acceptable, Operation is very flexibly convenient, auxiliary operation person can carry out the control of driving depth well, driving depth accurately controls energy Enough solve the problems, such as the rubble wastage of material mentioned in background technology and construction difficulty.
Preferably:Be connected with a plurality of rope for traction in the middle part of the supporting rod of absolute altitude component, the outer end of each rope for traction with Ground is anchored.
Preferably:It is equipped with horizontal basic chassis in the bottom of the supporting rod of absolute altitude component, basic chassis is thin-wall metal Disk, after supporting rod is set up, basic chassis and selected altitude datum position are transversely aligned.
Preferably:By the edge of the longeron in broken stone pile machine, printing length scale obtains stake machine scale along its length, The pointer coordinated with stake machine scale is equipped on the slide of broken stone pile machine.
Description of the drawings
Fig. 1 is the system block diagram of the utility model;
Fig. 2 is the mechanical construction drawing of the utility model.
In figure:1, remote controler;2, absolute altitude component;3, vehicular component;4, control room;5, reel;6, wirerope;7, it indulges Beam;8, stake machine scale;9, slide;10, piling bar;11, laser emitter;12, rotating basis;13, rope for traction;14, supporting rod; 15, basic chassis.
Specific implementation mode
For that can further appreciate that the invention, features and effects of the utility model, hereby lifts following embodiment and be described in detail It is as follows:
Refer to Fig. 1, the Level System for the control of broken stone pile machine driving depth of the utility model include remote controler 1, Absolute altitude component 2 and vehicular component 3, wherein remote controler 1 are held by stake operators, and absolute altitude component 2 is mounted on one relatively Glitch-free area (light interference, vibration interference etc.), can be arranged the marginal position in construction area, and vehicular component 3 is arranged On broken stone pile rolling stock.
Absolute altitude component 2 includes supporting rod 14 in hardware aspect, is equipped with rotating basis 12 on the top of supporting rod 14, is revolving Turn to be mounted with horizontal laser emitter 11 on pedestal 12, wherein rotating basis 12 realizes revolution movement, drives laser hair The revolution movement of emitter 11, enables the direction of Laser emission change.
Absolute altitude component 2 should include controller unit, battery unit and communication unit on circuit structure, and battery unit leads to Letter unit, the rotary drive motor of rotating basis 12 and laser emitter 11 are electrically connected with controller unit.Battery unit For providing electric power, both rotary drive motor and laser emitter 11 of rotating basis 12 are under the control of controller unit Action.
Remote controler 1 should be including controller unit, communication unit and for controlling positive, counter-rotational button and control The button of Laser emission, remote controler 1 are communicated by respective communication unit between the two with absolute altitude component 2, and remote controler 1 will The instruction of the operator of broken stone pile machine is sent to the controller unit of absolute altitude component 2, instruction include laser emitter 11 rotating forward, Reversion and laser emitter 11 emit laser beam, stop transmitting laser beam.
In the present embodiment, a plurality of rope for traction 13, each rope for traction are connected at the middle part of the supporting rod 14 of absolute altitude component 2 13 outer end is anchored with ground, promotes the stability of absolute altitude component 2.
In the present embodiment, horizontal basic chassis 15, basic chassis 15 are equipped in the bottom of the supporting rod 14 of absolute altitude component 2 For thin-wall metal disk, after supporting rod 14 is set up, basic chassis 15 and selected altitude datum position are transversely aligned, therefore are being In system setting, laser emitter 11 just has accurate height, which can be that relative altitude can also be absolute height It spends on (in terms of sea level).
Vehicular component 3 includes stake machine controller, display screen and input button, and display screen and input button are controlled with stake machine Device is electrically connected.It further include the stake machine scale for 10 position of piling bar for being mounted on the longeron 7 of broken stone pile machine, being used to indicate broken stone pile machine 8, the unwrapping wire motor of broken stone pile machine is electrically connected with stake machine controller.Piling can be inputted in stake machine controller by inputting button Depth, that is, the reel 5 of broken stone pile machine unreels the length of wirerope 6, and display is to setting content and human-computer interaction Interface is shown that driving depth sets unwrapping wire length as standard to reach.
In the present embodiment, stake machine scale 8 passes through the edge of the longeron 7 in broken stone pile machine printing length scale along its length It obtains, the pointer coordinated with stake machine scale 8 is equipped on the slide 9 of broken stone pile machine.
Fig. 2 is the mechanical construction drawing of this Level System, it can be seen that:
Longeron 7 is hingedly mounted on the front of vehicle chassis, and control room 4, operator position is arranged in the middle and back of vehicle chassis In in control room 4, the reel 5 on vehicle chassis lifts slide 9 by wirerope 6, and piling bar 10 is mounted on The bottom of slide 9 can read the height of current piling bar 10 by the pointer on slide 9 on the stake machine scale 8 on longeron 7 Value;Absolute altitude component 2 is mounted on the edge of ground.
Operation principle:The complete installation of absolute altitude component is fixed, laser emitter is arranged to one by basic chassis and is joined The height examined is denoted as 0, then according to engineering design code, the broken stone pile of formation also just has location criteria;Operator drives stake Machine moves on ground, and due to foundation surface ups and downs, therefore parking needs before starting piling operation to driving depth every time It is exactly that reel unreels the length of wirerope and is configured;Laser beam is incident upon a machine scale by controlling laser emitter On, by stake machine scale graduation position with laser beam indicates 0 be mapped, when recording first piling after the completion of piling Each position parameter;Behind the position of mobile stake rolling stock, laser beam is incident upon a machine scale by controlling laser emitter On, the variation for observing the parameter compared with when driving piles for the first time then illustrates that a machine drives into ground if laser beam indicating positions moves up m Low-lying position, need at this time in stake machine controller set reel unreel wirerope length reduce m, as laser beam refers to Show that position moves down n, then illustrate that a machine reaches the gradient position of ground, the setting reel in stake machine controller is needed to put at this time The length of coil cable increases m.

Claims (4)

1. a kind of Level System for the control of broken stone pile machine driving depth, it is characterized in that:Including remote controler (1), absolute altitude component (2) and vehicular component (3);
Absolute altitude component (2) includes supporting rod (14), rotating basis (12) is equipped on the top of supporting rod (14), in rotating basis (12) horizontal laser emitter (11) is mounted on;Absolute altitude component (2) further includes controller unit, battery unit and leads to Believe unit, battery unit, communication unit, the rotary drive motor of rotating basis (12) and laser emitter (11) with control Device unit is electrically connected;Communication unit is connected with remote controler (1) wireless communication;
Vehicular component (3) include stake machine controller, display screen and input button, display screen and input button with stake machine controller Electrical connection;It further include the stake machine mark of piling bar (10) position for being mounted on the longeron (7) of broken stone pile machine, being used to indicate broken stone pile machine The unwrapping wire motor of ruler (8), broken stone pile machine is electrically connected with stake machine controller.
2. the Level System for the control of broken stone pile machine driving depth as described in claim 1, it is characterized in that:In absolute altitude component (2) a plurality of rope for traction (13) is connected in the middle part of supporting rod (14), outer end and the ground of each rope for traction (13) are anchored.
3. the Level System for the control of broken stone pile machine driving depth as claimed in claim 2, it is characterized in that:In absolute altitude component (2) bottom of supporting rod (14) is equipped with horizontal basic chassis (15), and basic chassis (15) is thin-wall metal disk, supporting rod (14) after setting up, basic chassis (15) and selected altitude datum position are transversely aligned.
4. the Level System for the control of broken stone pile machine driving depth as claimed in claim 3, it is characterized in that:Stake machine scale (8) by the edge of the longeron (7) in broken stone pile machine, printing length scale obtains along its length, in the slide of broken stone pile machine (9) it is equipped with the pointer coordinated with stake machine scale (8).
CN201820204649.9U 2018-02-05 2018-02-05 A kind of Level System for the control of broken stone pile machine driving depth Active CN207891885U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111119177A (en) * 2020-03-15 2020-05-08 徐州万盛工程设备有限公司 Jacking sliding plate upright post of pile driver
CN111794225A (en) * 2020-07-09 2020-10-20 上海雄程海洋工程股份有限公司 Automatic pile hoisting method
CN112177588A (en) * 2019-07-02 2021-01-05 上海强劲地基工程股份有限公司 Pile machine intelligent construction control system and working method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112177588A (en) * 2019-07-02 2021-01-05 上海强劲地基工程股份有限公司 Pile machine intelligent construction control system and working method
CN111119177A (en) * 2020-03-15 2020-05-08 徐州万盛工程设备有限公司 Jacking sliding plate upright post of pile driver
CN111794225A (en) * 2020-07-09 2020-10-20 上海雄程海洋工程股份有限公司 Automatic pile hoisting method

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Address after: Room 346, Chentang technology incubator, 17 Yujiang Road, Hexi District, Tianjin 300210

Patentee after: CCCC (Tianjin) Dredging Engineering Co.,Ltd.

Patentee after: CCCC TIANJIN DREDGING Co.,Ltd.

Address before: Tianhang building, No.1, Zhongxin Road, Binhai New Area, Tianjin, 300450

Patentee before: CCCC-TDC BINHAI ENVIRONMENTAL CHANNEL DREDGING Co.,Ltd.

Patentee before: CCCC TIANJIN DREDGING Co.,Ltd.