Utility model content
The utility model aims to solve the problem that the above problem, and dust concentration can be effectively reduced, at metallurgical slag to provide one kind
Manage the environment-friendly type metallurgical slag cooling treatment system that high with cooling efficiency, operation cost is low, realizes cleanly production.
The utility model solves described problem, the technical solution adopted is that:
A kind of environment-friendly type metallurgical slag cooling treatment system, including slag pot tipping machine, raise slag machine, feeding bed, cooling device, hang
Dress formula self-unloading slag chute, dust pelletizing system, trolley, slag dumping machine, slag pot tipping machine and to raise slag machine be stationary rotary equipment, slag ladle inclines
It turns over machine and raises slag machine and be hinged respectively by bearing block and ground base, and across two side position of width direction in feeding bed
On, the gas gathering mask of dust pelletizing system is by slag pot tipping machine and raises executing agency, cooling device and the feeding bed of slag machine and covers completely, raises
Metallurgical slag cooling treatment region middle position is arranged in gas gathering mask in slag machine, and it is cold that metallurgical slag is arranged in gas gathering mask in slag pot tipping machine
But processing region side, cooling device are separately positioned on the gas gathering mask raised at left and right sides of slag roller horizontal diameter direction for raising slag machine
On, the slag roller of raising for raising slag machine is done when moving clockwise or counterclockwise, and feeding bed does left and right horizontal linear motion, lift-on/lift-off type from
It unloads slag chute and trolley is arranged in gas gathering mask below the blanking port in metallurgical slag cooling treatment region, slag dumping machine is independently of metallurgy
Slag cooling treatment is arranged except region.
Using the utility model of above-mentioned technical proposal, compared with prior art, the feature protruded is:
Operation cost is low, so that slag is cooled under the system that is completely closed, is truly realized cleanly production, cooling efficiency
Height, metallurgical slag cooling treatment time are shorten to 1-2 hours by original 4-5 hours, improve metallurgical slag treatment effeciency, post powder
Dust concentration is reduced to 30mg/Nm3, dedusting exhaust dust content to be reduced to by 5-15g/Nm3 by original 10g/Nm3<30mg/
Nm3。
Preferably, further technical solution is:
Slag pot tipping machine includes tilting mechanism riser and slag ladle retaining mechanism;Slag ladle retaining mechanism include fixed gear wheel,
Pinion gear and locking pin, fixed gear wheel are connected on the inside of the bearing block of slag pot tipping machine, and two pinion gears pass through respectively
Revolute is hinged with tilting mechanism riser, and is engaged respectively with fixed gear wheel and locking pin, and locking pin both sides pass through respectively
Straight line pair is connect with tilting mechanism riser, and actuating unit is not necessarily to when slag ladle is locked, and is locked naturally, simple in structure, easy to maintain.
It includes turning over slag roller and for lifting the lifting mechanism for turning over slag roller to raise slag machine;It includes hollow cylinder, hyoplastron leaf to turn over slag roller
Piece and sawtooth are provided with serpentine waterways on hyoplastron blade, and one end of hyoplastron blade and the elongated direction of the busbar of hollow cylinder connect,
Circumferential tangent line angle with hollow cylinder is 0-85 °, and the quantity of hyoplastron blade is 1-24, and the top of hyoplastron blade is provided with saw
Tooth, sawtooth quantity are 1-50, and sawtooth spacing is 5-150mm;Lifting mechanism includes band sliding rail portal frame, raising driving device,
Sliding rail with sliding rail portal frame clamps the bearing block for turning over slag roller, and the bearing block for turning over slag roller can be along the sliding rail with sliding rail portal frame
Lower movement, raising driving device are connect with two side shaft holder bottom of slag roller is turned over, and raising stroke is 1-500mm, and turning over slag roller can incite somebody to action
Metallurgical slag raises, and so that metallurgical slag is realized that reverse heat-exchange cools down in dropping process, increases substantially cooling cooling treatment efficiency, rises
It rises mechanism and can effectively solve the problem that " steel-fastening " problem, significantly promote treatment effeciency and reduce equipment failure rate.
Feeding bed includes driving mechanism, bed body, anti-overturn mechanism, feeding bed guide rail, support roller;Driving mechanism and ground base
It is fixedly connected and drives bed body or so to move in a straight line by gear & rack structure, the quantity of driving mechanism is 1-2, bed body bottom
Portion is lined with the blocky metallurgical slag of 10-50mm;Anti-overturn mechanism includes hook wheel and hook wheel guide rail, and hook wheel is bolted on bed body
Bottom, hook wheel are at least arranged two, the setting of hook wheel guide rail hook wheel upper end and with ground base it is affixed;Support roller and ground base
Divide two rows affixed, feeding bed guide rail is fixed on bed body bottom by bolt clip plate, and symmetrical on the basis of bed body center line
Setting, support roller spacing is corresponding with feeding bed guide rail spacing, and feeding bed guide rail moves on support roller;Driving mechanism passes through gear teeth
Structure drives bed body or so to move in a straight line, and realizes mobile slag, is conducive to liquid slag and shakeouts automatically, turns over slag roller and fixes and feed
Material bed movement cooperation realizes that metallurgical slag raises, and to realize cooling treatment operation complete for the fixed feeding bed for turning over slag roller and movable type
It is carried out under enclosed system entirely, reduces post dust concentration, meanwhile, the fixed fixed feeding bed reality for turning over slag roller and movable type
Show and the executing agency for raising slag machine and slag pot tipping machine has been enclosed in gas gathering mask, and driving device is located at outside gas gathering mask, driving
Device is located under atmospheric environment system, is conducive to cool down, and reduces failure rate.
Slag dumping machine includes slag dumping platform and Ding Ju mechanisms, and Ding Ju mechanisms are located at slag dumping platform both sides and pass through rotation
It is secondary hinged with slag dumping platform.
Lift-on/lift-off type self-unloading slag chute both sides are respectively arranged with lifting trunnion, in the center spacing and the overhead traveling crane plate hook that lift trunnion
In the heart away from and slag ladle trunnion centre distance it is consistent.
Further include putting out slag bath and independent spreader, spreader, which is located at, to be turned between slag roller and slag pot tipping machine, spreader
It shakeouts mechanism to be located in gas gathering mask, shakeouts the rake teeth that mechanism is several strip structure parts composition, it is cold independently of metallurgical slag to put out slag bath
But it is arranged outside processing region;It includes putting out slag bath ontology and putting out slag bath lid to put out slag bath, and it is concrete structure to put out slag bath ontology, puts out slag bath
The side wall and bottom plate of ontology serve as a contrast sheet metal, and sheet metal thickness is 3-50mm, has lift-on/lift-off type slag chute holder on bottom plate, smelting may be implemented
The further closed cooling of golden slag, further decreases metallurgical slag temperature, and metallurgical slag hypothetical cost is greatly lowered, and reduces post powder
Dust concentration, slag input are slagged tap conveniently, and treatment effeciency is promoted.
Dust pelletizing system includes gas gathering mask, dynamic wave dust-extraction unit and exhaust tube, and gas gathering mask is by entire metallurgical slag cooling treatment
Region is completely closed, slag pot tipping machine, spreader and raise slag machine driving mechanism be arranged outside gas gathering mask, raise the execution machine of slag machine
Structure is arranged in gas gathering mask, and gas gathering mask includes corresponding to the fixing seal cover for raising slag machine and the setting of slag pot tipping machine respectively and overturning close
Sealing cover is connected between fixing seal cover, dynamic wave dust-extraction unit and exhaust tube by cleaning shaft, and overturning seal closure and fixation are close
Sealing cover is connected to.
Specific implementation mode:
With reference to embodiment, the utility model is described in further detail, and purpose, which is only that, more fully understands the utility model
Content, therefore, the cited case are not intended to limit the scope of protection of the utility model.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, a kind of environment-friendly type metallurgical slag is cold
But processing system, including slag pot tipping machine 1, raise slag machine 2, feeding bed 3, cooling device 4, lift-on/lift-off type self-unloading slag chute 5, dust pelletizing system
6, trolley 7, slag dumping machine 8, slag pot tipping machine 1 and to raise slag machine 2 be stationary rotary equipment, slag pot tipping machine 1 divides with slag machine 2 is raised
It is not hinged by bearing block and ground base, and across on two side position of width direction of feeding bed 3, dust pelletizing system 6
Gas gathering mask 6-1 is by slag pot tipping machine 1 and raises the executing agency of slag machine 2, cooling device 4 and feeding bed 3 and covers completely, raises slag machine 2
Metallurgical slag cooling treatment region middle position is set in gas gathering mask 6-1, and slag pot tipping machine 1 is arranged in gas gathering mask 6-1 metallurgical
Slag cooling treatment region side, cooling device 4, which is separately positioned on, raises the raising at left and right sides of slag roller 2-1 horizontal diameters direction of slag machine 2
Gas gathering mask 6-1 on, the slag roller 2-1 that raises for raising slag machine 2 is done when moving clockwise or counterclockwise, and feeding bed 3 does left and right horizontal
Linear motion, the blanking positioned at metallurgical slag cooling treatment region in gas gathering mask 6-1 is arranged in lift-on/lift-off type self-unloading slag chute 5 and trolley 7
Mouthful lower section, slag dumping machine 8 except metallurgical slag cooling treatment region independently of being arranged.
Slag pot tipping machine 1 includes tilting mechanism riser 1-1 and slag ladle retaining mechanism 1-2;Slag ladle retaining mechanism 1-2 includes solid
Determine gear wheel 1-2-1, pinion gear 1-2-2 and locking pin 1-2-3, fixed gear wheel 1-2-1 is connected mounted on slag pot tipping machine 1
On the inside of bearing block, two pinion gear 1-2-2 are hinged by revolute and tilting mechanism riser 1-1 respectively, and respectively with fixation
Gear wheel 1-2-1 and locking pin 1-2-3 engagements, the both sides locking pin 1-2-3 are connected by straight line pair and tilting mechanism riser 1-1 respectively
It connects, actuating unit is not necessarily to when slag ladle is locked, lock naturally, it is simple in structure, it is easy to maintain.
It includes turning over slag roller 2-1 and for lifting the lifting mechanism 2-2 for turning over slag roller 2-1 to raise slag machine 2;It turns over during slag roller 2-1 includes
Empty cylinder 2-1-1, hyoplastron blade 2-1-2 and sawtooth 2-1-3 are provided with serpentine waterways 2-1-2-1, tongue on hyoplastron blade 2-1-2
One end of plate leaf piece 2-1-2 is connect with the elongated direction of the busbar of hollow cylinder 2-1-1, the circumferential tangent line with hollow cylinder 2-1-1
Angle is 0-85 °, and the quantity of hyoplastron blade 2-1-2 is 1-24, and the top of hyoplastron blade 2-1-2 is provided with sawtooth 2-1-3, saw
Number of teeth amount is 1-50, and sawtooth spacing is 5-150mm;Lifting mechanism 2-2 includes band sliding rail portal frame 2-2-1, raising driving dress
2-2-2 is set, the sliding rail with sliding rail portal frame 2-2-1 clamps the bearing block for turning over slag roller 2-1, and the bearing block for turning over slag roller 2-1 being capable of edge
Sliding rail with sliding rail portal frame 2-2-1 moves up and down, and raising driving device 2-2-2 connects with the two side shaft holder bottoms slag roller 2-1 are turned over
It connects, raising stroke is 1-500mm, and metallurgical slag can be raised by turning over slag roller 2-1, so that metallurgical slag is realized in dropping process and inversely changed
Heat is cooling, increases substantially cooling cooling treatment efficiency, lifting mechanism 2-2 can effectively solve the problem that " steel-fastening " problem, significantly carry
It rises treatment effeciency and reduces equipment failure rate.
Feeding bed 3 includes driving mechanism 3-1, bed body 3-2, anti-overturn mechanism, feeding bed guide rail 3-3, support roller 3-4;Driving
Mechanism 3-1 is fixedly connected with ground base and drives bed body 3-2 or so to move in a straight line by gear & rack structure, driving mechanism
The quantity of 3-1 is 1-2, and the bottoms bed body 3-2 are lined with the blocky metallurgical slag of 10-50mm;Anti-overturn mechanism includes hook wheel 3-5 and hook
Guide rail 3-6 is taken turns, hook wheel 3-5 is bolted on the bottoms bed body 3-2, and hook wheel 3-5 is at least arranged two, and hook wheel guide rail 3-6 is set
Set the hook upper ends wheel 3-5 and with ground base it is affixed;Support roller 3-4 is two rows of affixed with ground base point, and feeding bed guide rail 3-3 is logical
Cross bolt clip plate and be fixed on the bottoms bed body 3-2, and be symmetrical set on the basis of bed body 3-2 center lines, support roller 3-4 spacing with
Feeding bed guide rail 3-3 spacing is corresponding, and feeding bed guide rail 3-3 is moved on support roller 3-4;Driving mechanism 3-1 passes through rack-and-pinion
Structure drives bed body 3-2 or so to move in a straight line, and realizes mobile slag, is conducive to liquid slag and shakeouts automatically, turn over slag roller 2-1 and fix
And the movement cooperation of feeding bed 3 realizes that metallurgical slag raises, the fixed slag roller 2-1 and mobile feeding bed 3 of turning over realizes cooling
Processing operation carries out under enclosed system completely, reduces post dust concentration, meanwhile, it is fixed fixed to turn over slag roller 2-1 and move
The feeding bed 3 of dynamic formula, which realizes, is enclosed in the executing agency for raising slag machine 2 and slag pot tipping machine 1 in gas gathering mask 6-1, and raises slag machine
2 and 1 driving device of slag pot tipping machine be located at outside gas gathering mask 6-1, driving device is located under atmospheric environment system, is conducive to cool down,
Reduce failure rate.
Cooling device 4 is separately positioned on the gas gathering mask 6-1 raised at left and right sides of slag roller 2-1 horizontal diameters direction for raising slag machine 2
On, distance raises the left and right ends outermost 50-200mm of slag roller 2-1 horizontal diameters, and cooling medium is water or compressed air, cold
But medium can realize inverse spray, and cooling medium can completely vaporize, and no metallurgical slag region will not be scattering into, to avoid causing
Metallurgical cinder ladle water sets off an explosion.
Slag dumping machine 8 is located at slag dumping platform 8-1 two including slag dumping platform 8-1 and Ding Ju mechanism 8-2, Ding Ju mechanisms 8-2
Side and hinged by revolute pair and slag dumping platform 8-1.
5 both sides of lift-on/lift-off type self-unloading slag chute are respectively arranged with lifting trunnion 5-1, the center spacing and overhead traveling crane of lifting trunnion 5-1
The center spacing of plate hook and the centre distance of slag ladle trunnion are consistent.
Further include putting out slag bath 9 and independent spreader 10, spreader 10, which is located at, to be turned between slag roller 2-1 and slag pot tipping machine 1,
The mechanism 10-1 that shakeouts of spreader 10 is located in gas gathering mask 6-1, shakeouts mechanism 10-1 and is formed for several strip structure part 10-1-1
Rake teeth, put out slag bath 9 independently of outside metallurgical slag cooling treatment region arrange;It includes putting out slag bath ontology 9-1 and putting out slag bath to put out slag bath 9
9-2 is covered, it is concrete structure to put out slag bath ontology 9-1, puts out the side wall and bottom plate lining sheet metal 9-1-1 of slag bath ontology 9-1, sheet metal
Thickness is 3-50mm, there is lift-on/lift-off type slag chute holder 9-1-2 on bottom plate, the further closed cooling of metallurgical slag may be implemented, into one
Step reduces metallurgical slag temperature, and metallurgical slag hypothetical cost is greatly lowered, and reduces post dust concentration, and slag input is slagged tap conveniently, is promoted
Treatment effeciency.
Dust pelletizing system 6 includes gas gathering mask 6-1, dynamic wave dust-extraction unit 6-2 and exhaust tube 6-3, and gas gathering mask 6-1 is by entire smelting
Golden slag cooling treatment region is completely closed, slag pot tipping machine 1, spreader 10 and raise slag machine 2 driving mechanism be arranged in gas gathering mask
Outside 6-1, the executing agency for raising slag machine 2 is arranged in gas gathering mask 6-1, and gas gathering mask 6-1 includes that correspondence raises slag machine 2 respectively and slag ladle inclines
Turn over the fixing seal cover 6-1-1 and overturning seal closure 6-1-2, fixing seal cover 6-1-1, dynamic wave dust-extraction unit 6-2 of the setting of machine 1
And connected by cleaning shaft between exhaust tube 6-3, overturning seal closure 6-1-2 is connected to fixing seal cover 6-1-1.
Metallurgical slag cooling treatment technique, carries out in accordance with the following steps:
(One)Deslagging:The overturning seal closure 6-1-2 of dust pelletizing system 6 is opened, slag ladle is placed on slag pot tipping machine 1 by overhead traveling crane
On saddle, overhead traveling crane unhook is exited, and closes overturning enclosed hood 6-1-2, and slag pot tipping machine 1 is automatic during tank is tumbled to realize lock
Tightly, metallurgical slag is poured on feeding bed 3 under enclosed system, the dust-laden steam generated during deslagging enters dust pelletizing system 6
In, carry out directly outer row after purification demisting processing.
(Two)It shakeouts:Start feeding bed 3 and raise slag machine 2, feeding bed 3 is moved to the left, and that raises slag machine 2 raises the slag roller 2-1 inverse times
Needle rotates, and realizes that the metallurgical slag swelled on feeding bed 3 scabbles, shakeouts operation and shakeout metallurgical slag to 50-500mm.
(Three)Raise slag cooling:Start feeding bed 3 and raise slag machine 2, feeding bed 3 moves right, and that raises slag machine 2 raises slag roller 2-1
It rotates clockwise, metallurgical slag is turned over into shovel to raising metallurgical slag free-falling behind 2 top of slag machine, meanwhile, start cooling device 4 to falling
Metallurgical slag carry out inversely spraying, realize that metallurgical slag is quickly cooled down, to which metallurgical slag is cooled to technological requirement, in cooling treatment
The dust-laden steam generated in the process enters in dust pelletizing system 6, carries out directly outer row after purification demisting processing.
(Four)Push away slag:Startup raises slag machine 2 and feeding bed 3 and metallurgical slag after cooling is pushed into lift-on/lift-off type self-unloading slag chute 5.
(Five)Transhipment:Trolley 7 is transported lift-on/lift-off type self-unloading slag chute 5 by the blanking port bottom in metallurgical slag cooling treatment region.
(Six)Slag dumping:Lift-on/lift-off type self-unloading slag chute 5 is lifted on slag dumping machine 8, slag dumping machine 8 will be in lift-on/lift-off type self-unloading slag chute 5
Metallurgical slag disposably unloads only.
In metallurgical slag cooling treatment processing step(Three)In, the metallurgical slag of whereabouts can also be carried out by cooling device 4
It is inversely spraying, secondary cooling is carried out hereinafter, being then transferred to again and putting out slag bath 9 so that slag will be raised and be cooled to 200 DEG C, is put out two in slag bath 9
During secondary cooling operations, it is≤0.001Mpa to put out pressure in slag bath, and it is time 0.5-1h, the cooling that cooling device sprays to put out slag
Medium is one kind in water, compressed air and other inert gases, to which metallurgical slag is cooled to technological requirement.
The utility model operation cost is low, so that slag is cooled under the system that is completely closed, is truly realized cleaning metaplasia
Production, cooling efficiency is high, and the metallurgical slag cooling treatment time is shorten to 1-2 hours by original 4-5 hours, improves metallurgical Slag treatment
Efficiency, post dust concentration are reduced to 30mg/Nm3, dedusting exhaust dust content to be dropped by 5-15g/Nm3 by original 10g/Nm3
Down to<30mg/Nm3.
The above is only the preferred feasible embodiment of the utility model, not thereby limits to the power of the utility model
Sharp range, it is all with equivalence changes made by the utility model specification and its accompanying drawing content, it is both contained in the utility model
Within interest field.