CN207873618U - Split-type drilling and milling pipe cutter - Google Patents
Split-type drilling and milling pipe cutter Download PDFInfo
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- CN207873618U CN207873618U CN201721658070.1U CN201721658070U CN207873618U CN 207873618 U CN207873618 U CN 207873618U CN 201721658070 U CN201721658070 U CN 201721658070U CN 207873618 U CN207873618 U CN 207873618U
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Abstract
Description
技术领域technical field
本实用新型属于管道切割和坡口加工领域,特别涉及分瓣式钻铣切管机,广泛应用于国内外输油气管道维抢修现场。该装置切割管道材质包括X80及以下钢材。The utility model belongs to the field of pipe cutting and bevel processing, in particular to a split type drilling, milling and pipe cutting machine, which is widely used in maintenance and emergency repair sites of oil and gas pipelines at home and abroad. The device cuts pipe materials including X80 and below steel.
背景技术Background technique
在输油气管道漏点抢修或废弃管道改造时,切割管道和打磨焊接坡口是必不可少的工序。现有的切管机是利用液压马达驱动片铣刀旋转来切割管线。然后再安装坡口机或人工砂轮打磨制作焊接坡口,工序繁琐、效率低、操作人员工作强度大、切割管线壁厚小等缺点。When repairing oil and gas pipeline leaks or rebuilding abandoned pipelines, cutting pipelines and grinding welding grooves are essential processes. Existing pipe cutters use a hydraulic motor to drive the sheet milling cutter to rotate to cut the pipeline. Then install the beveling machine or artificial grinding wheel to grind and make the welding bevel, which has disadvantages such as cumbersome process, low efficiency, high work intensity of the operator, and small wall thickness of the cutting pipeline.
实用新型内容Utility model content
本实用新型的目的,是提供分瓣式钻铣切管机。能够满足输油气管道的防爆要求,能够使装置快速的分成两半,利用多个支架组件,可以快速地固定在管道上,工作平稳无噪音的优点。The purpose of this utility model is to provide split type drilling milling pipe cutting machine. It can meet the explosion-proof requirements of oil and gas pipelines, and can quickly divide the device into two halves. Using multiple bracket components, it can be quickly fixed on the pipeline, and has the advantages of stable and noise-free operation.
采用的技术方案是:The technical solutions adopted are:
分瓣式钻铣切管机,包括钻铣组件、主驱动组件、多个滚轮组件、多个支架组件、车刀组件、车刀主驱动组件和固定组件。钻铣组件,包括钻铣丝杠、第一液压马达、钻铣底板、钻铣主轴、钻铣丝母和钻铣箱体,第一液压马达的外壳固定设在钻铣箱体的后端面上,第一液压马达的动力输出轴穿过钻铣箱体的后端面与钻铣主轴的后端固定连接,钻铣主轴的前、后两端分别设有第一轴承,第一轴承的外圈固定设在钻铣箱体上,第一轴承的内圈设置在钻铣主轴上,在钻铣箱体的前端面上设有轴承盖,钻铣主轴的前端穿过轴承盖的中心孔设有过渡套,钻铣箱体的外壁下端设有钻铣丝母,钻铣丝杠设在钻铣丝母的中心孔中,钻铣丝杠和钻铣丝母螺纹连接,在钻铣底板上设有丝杠支座,钻铣丝杠的后端设有第二轴承,第二轴承的内圈固定连接在钻铣丝杠的无螺纹段部分上,第二轴承的外圈固定装设在丝杠支座上。在钻铣底板的上端面的两端平行设置有两根滑轨,在每根滑轨上分别装设有一个滑块,每个滑块的上端面和钻铣箱体的底面固定连接。在钻铣箱体的左、右两端分别固设有锁紧压块。其特征在于:A split drilling, milling and pipe cutting machine includes a drilling and milling assembly, a main driving assembly, multiple roller assemblies, multiple support assemblies, a turning tool assembly, a turning tool main driving assembly and a fixed assembly. The drilling and milling assembly includes a drilling and milling screw, a first hydraulic motor, a drilling and milling base plate, a drilling and milling spindle, a drilling and milling screw nut and a drilling and milling box, and the shell of the first hydraulic motor is fixed on the rear end surface of the drilling and milling box , the power output shaft of the first hydraulic motor passes through the rear end face of the drilling and milling box and is fixedly connected to the rear end of the drilling and milling spindle. The front and rear ends of the drilling and milling spindle are respectively provided with first bearings, and the outer ring of the first bearing It is fixed on the drilling and milling box, the inner ring of the first bearing is set on the drilling and milling spindle, and a bearing cover is arranged on the front end of the drilling and milling box, and the front end of the drilling and milling spindle passes through the center hole of the bearing cover to set The transition sleeve, the lower end of the outer wall of the drilling and milling box is provided with a drilling and milling nut, the drilling and milling screw is arranged in the center hole of the drilling and milling nut, the drilling and milling screw and the drilling and milling nut are threaded, and the drilling and milling bottom plate is provided There is a screw support, the rear end of the drilling and milling screw is provided with a second bearing, the inner ring of the second bearing is fixedly connected to the unthreaded section of the drilling and milling screw, and the outer ring of the second bearing is fixedly installed on the screw on the bar mount. Two slide rails are arranged in parallel at both ends of the upper end surface of the drilling and milling base plate, and a slide block is respectively installed on each slide rail, and the upper end surface of each slide block is fixedly connected with the bottom surface of the drilling and milling box. Locking pressure blocks are respectively fixed at the left and right ends of the drilling and milling box body. It is characterized by:
多个支架组件和多个滚轮组件分别装设在固定组件的设定位置上。钻铣组件和主驱动组件或者车刀组件和车刀主驱动组件装设在固定组件的设定位置上。A plurality of bracket assemblies and a plurality of roller assemblies are installed on the set positions of the fixed assembly respectively. The drilling and milling assembly and the main driving assembly or the turning tool assembly and the turning tool main driving assembly are installed at the set positions of the fixed assembly.
固定组件,包括左固定座、右固定座、左活动座和右活动座,左固定座和右固定座为半环形结构。左活动座和右活动座为半环形齿圈结构。左固定座和右固定座对称设置形成环形结构,左活动座和右活动座对称设置形成环形齿圈结构,左固定座和右固定座分别装设在左活动座和右活动座的前端。在左固定座和右固定座的上端面上分别固设有左开合拉杆和右开合拉杆。在左开合拉杆和右开合拉杆的下端拐臂上装设有U形拉钩,U形拉钩套设在右开合拉杆的下端拐臂上,U形拉钩的两支臂和左开合拉杆铰接。在左开合拉杆和右开合拉杆的上端拐臂上分别铰接有左开合螺母和右开合螺母。在左开合螺母和右开合螺母之间装设有双头螺柱并且分别与左开合螺母和右开合螺母螺纹连接,双头螺柱的两端螺纹旋向相反。在左固定座和右固定座上固设有多个吊环板。在左固定座、右固定座和左活动座、右活动座的对应位置上开设有分瓣销轴安装孔,在分瓣销轴安装孔内插入有分瓣销轴。在左固定座前端面和左活动座后端面的上、下两端分别设有左开合块,在右固定座前端面和右活动座后端面的上、下两端分别设有右开合块,左开合块和右开合块通过螺栓连接。钻铣底板固设在左活动座或右活动座的设定位置上。The fixed assembly includes a left fixed seat, a right fixed seat, a left movable seat and a right movable seat, and the left fixed seat and the right fixed seat are semi-circular structures. The left movable seat and the right movable seat are semi-annular ring gear structures. The left fixed seat and the right fixed seat are arranged symmetrically to form a ring structure, and the left movable seat and the right movable seat are arranged symmetrically to form an annular ring gear structure, and the left fixed seat and the right fixed seat are installed on the front ends of the left movable seat and the right movable seat respectively. A left opening and closing pull rod and a right opening and closing pull rod are respectively fixed on the upper end surfaces of the left and right fixing seats. A U-shaped pull hook is installed on the lower crank arm of the left pull rod and the right pull rod. The U-shaped pull hook is sleeved on the lower swing arm of the right pull rod. . A left split nut and a right split nut are respectively hinged on the upper crank arms of the left split rod and the right split rod. A double-ended stud is arranged between the left split nut and the right split nut and is threadedly connected with the left split nut and the right split nut respectively, and the screw threads at both ends of the double-ended stud are opposite in direction of rotation. A plurality of ring plates are fixedly arranged on the left fixed seat and the right fixed seat. On the corresponding positions of the left fixed seat, the right fixed seat, the left movable seat and the right movable seat, a split pin shaft mounting hole is provided, and a split pin shaft is inserted in the split pin shaft mounting hole. There are left opening and closing blocks on the front end of the left fixed seat and the upper and lower ends of the rear end of the left movable seat, and right opening and closing blocks are respectively provided on the front end of the right fixed seat and the upper and lower ends of the rear end of the right movable seat. The block, the left opening and closing block and the right opening and closing block are connected by bolts. The drilling and milling bottom plate is fixed on the set position of the left movable seat or the right movable seat.
主驱动组件,包括液压马达、行星减速机、蜗轮蜗杆减速机、齿轮和主驱动箱体,液压马达的动力输出轴通过连接轴和蜗轮蜗杆减速机的动力输入轴连接,涡轮蜗杆减速机的动力输出轴通过行星蜗杆连接盘和行星减速机的动力输入轴连接。主驱动箱体固设在行星减速机的壳体前端面上。在主驱动箱体的前端面上开设有轮轴安装孔。齿轮装设在主驱动箱体的第一凸台的下端,在主驱动箱体的第一凸台的前端面上固设有主驱动压盖。齿轮的轮轴的后端穿过轮轴安装孔并且与行星减速机的动力输出轴连接,齿轮的轮轴的前端穿过主驱动压盖的中心通孔。在齿轮的轮轴和主驱动压盖的中心通孔之间装设有铜套。液压马达、行星减速机、蜗轮蜗杆减速机和主驱动箱体的壳体固设在左固定座或右固定座的设定位置上。齿轮与左活动座或右活动座啮合连接。The main drive assembly includes hydraulic motor, planetary reducer, worm gear reducer, gear and main drive box. The power output shaft of the hydraulic motor is connected with the power input shaft of the worm gear reducer through a connecting shaft. The power of the worm gear reducer The output shaft is connected with the power input shaft of the planetary reducer through the planetary worm connecting disc. The main drive box is fixed on the front end of the planetary reducer. A wheel shaft mounting hole is provided on the front end face of the main drive case. The gear is arranged on the lower end of the first boss of the main drive box, and the main drive gland is fixed on the front end of the first boss of the main drive box. The rear end of the wheel shaft of the gear passes through the wheel shaft mounting hole and is connected with the power output shaft of the planetary reducer, and the front end of the wheel shaft of the gear passes through the central through hole of the main drive gland. A copper sleeve is arranged between the wheel shaft of the gear and the central through hole of the main drive gland. The casings of the hydraulic motor, the planetary reducer, the worm reducer and the main drive box are fixed on the set positions of the left fixed seat or the right fixed seat. The gear is meshed with the left movable seat or the right movable seat.
滚轮组件,包括滚轮、滚轮轴和滚轮隔垫,滚轮轴的左端插入滚轮的中心孔内且由中心孔内的轴承支撑,滚轮隔垫套设在滚轮轴上并且和滚轮内的轴承接触。在左活动座和右活动座的前端面上开设有环形滚轮轨道槽,每个滚轮轴固设在左固定座和右固定座的设定位置上,每个滚轮装设在环形滚轮轨道槽内。The roller assembly includes a roller, a roller shaft and a roller spacer. The left end of the roller shaft is inserted into the center hole of the roller and supported by a bearing in the center hole. The roller spacer is sleeved on the roller shaft and contacts the bearing in the roller. There are ring-shaped roller track grooves on the front faces of the left movable seat and the right movable seat. .
支架组件,包括支架箱体、顶杆、顶杆丝杠和压脚,在顶杆的右端面上开设有阶梯孔,压脚上的支臂插入顶杆的阶梯孔的左端且固定连接,顶杆的右端穿过支架箱体的左端面上的通孔且松动配合,在支架箱体的外壁左端插入有止动螺钉,顶杆丝杠的左端为螺纹段,右端为无螺纹段。顶杆丝杠的左端穿过支架箱体上的通孔插入顶杆的阶梯孔内并且螺纹连接,在顶杆丝杠的无螺纹段上从左至右依次套设有多个支架轴承、支架隔垫和多个支架螺母。多个支架轴承的外圈分别固设在支架箱体的内壁上,多个支架轴承的内圈分别固设在顶杆丝杠的无螺纹段上。每个支架箱体的外壁固设在左固定座和右固定座前端面的设定位置上,支架箱体沿左固定座的径向设置且压脚指向左固定座的圆心。The bracket assembly includes the bracket box, the ejector rod, the ejector rod screw and the presser foot. A stepped hole is opened on the right end surface of the ejector rod. The arm on the presser foot is inserted into the left end of the stepped hole of the ejector rod and fixedly connected. The right end of the rod passes through the through hole on the left end face of the bracket box and is loosely fitted. A stop screw is inserted at the left end of the outer wall of the bracket box. The left end of the ejector rod screw is inserted into the stepped hole of the ejector rod through the through hole on the bracket box and threaded. A plurality of bracket bearings and brackets are sleeved on the unthreaded section of the ejector rod from left to right. septum and multiple bracket nuts. The outer rings of the plurality of bracket bearings are respectively fixed on the inner wall of the bracket box, and the inner rings of the plurality of bracket bearings are respectively fixed on the unthreaded section of the jack screw. The outer wall of each support box is fixed on the set position of the front end of the left holder and the right holder, the support box is arranged along the radial direction of the left holder and the presser foot points to the center of the circle of the left holder.
车刀组件,包括车刀底板、车刀丝杠、固定支撑座、圆筒、两个圆导轨、刀座和车刀滚轮,固定支撑座通过螺钉固设在车刀底板的上端面上;在固定支撑座的右侧,车刀底板的上端装设有活动块,圆筒的左端面和活动块的右端面固定连接,车刀丝杠的右端依次穿过固定支撑座、活动块和圆筒的中心孔并且由圆筒内的轴承支撑。在圆筒的右端面上设有轮叉,车刀滚轮装设在轮叉的两支板中间并且通过车刀滚轮轴和轮叉铰接。刀座装设在圆筒的上端,坡口刀通过螺钉固定装设在刀座的置刀孔内,在圆筒的上端面轴向开设有刀座安装孔,在刀座的下端面上装设有丝杠安装座,在丝杠安装座上沿圆筒的轴线方向开设有丝杠安装孔,丝杠安装座插入刀座安装孔内套设在车刀丝杠上,丝杠安装孔和车刀丝杠螺纹连接。在车刀丝杠的左端通过键连接设有三角槽轮,在车刀丝杠上位于三角槽轮的左端螺纹连接有圆螺母。在车刀底板的上端面的两端分别固设有圆导轨支撑座,在活动块的右端面的两端开设有两个圆导轨支撑孔,两个圆导轨的一端分别装设在圆导轨支撑座的通孔内,另一端穿过圆导轨支撑孔固设有弹簧挡盖。弹簧挡盖固设在车刀底板上。在每个圆导轨上套设有一个弹簧,弹簧一端抵在弹簧挡盖上,另一端抵在活动块上。车刀底板固设在左活动座或右活动座的设定位置上。The turning tool assembly includes a turning tool base plate, a turning tool screw, a fixed support seat, a cylinder, two circular guide rails, a tool seat and a turning tool roller, and the fixed support base is fixed on the upper end surface of the turning tool base plate by screws; On the right side of the fixed support seat, the upper end of the turning tool base plate is equipped with a movable block, the left end surface of the cylinder is fixedly connected with the right end surface of the movable block, and the right end of the turning tool screw passes through the fixed support seat, the movable block and the cylinder in sequence center hole and is supported by bearings inside the cylinder. A wheel fork is arranged on the right end face of the cylinder, and the turning tool roller is installed in the middle of the two support plates of the wheel fork and is hinged by the turning tool roller shaft and the wheel fork. The knife seat is installed on the upper end of the cylinder, the beveling knife is fixed in the knife hole of the knife seat by screws, the upper end surface of the cylinder is axially provided with a knife seat installation hole, and the lower end surface of the knife seat is installed There is a screw mounting seat, and a screw mounting hole is opened on the screw mounting seat along the axis direction of the cylinder. The screw mounting seat is inserted into the tool holder mounting hole and set on the turning tool screw. Knife screw threaded connection. The left end of the turning tool leading screw is connected with a triangular sheave by a key, and a round nut is threadedly connected to the left end of the triangular sheave on the turning tool leading screw. The two ends of the upper end surface of the turning tool base are respectively fixed with circular guide rail support seats, and two ends of the right end surface of the movable block are provided with two circular guide rail support holes, and one end of the two circular guide rails is respectively installed on the circular guide rail support In the through hole of the seat, the other end passes through the support hole of the circular guide rail and is fixedly provided with a spring retaining cover. The spring retaining cover is fixedly arranged on the turning tool base plate. A spring is sheathed on each circular guide rail, and one end of the spring abuts against the spring retaining cover, and the other end of the spring abuts against the movable block. The turning tool base plate is fixed on the setting position of the left movable seat or the right movable seat.
车刀主驱动组件,包括车刀驱动箱体、第二液压马达、车刀主驱动轴、车刀主动齿轮和车刀驱动压盖,在车刀驱动箱体的前端面开设有主轴安装孔,在车刀驱动箱体的前端面的上端设有凸台,车刀主驱动轴的后端插入主轴安装孔内且由主轴安装孔内的轴承支撑,第二液压马达通过螺钉固设在车刀驱动箱体的后端面上,第二液压马达的动力输出轴插入主轴安装孔内与车刀主驱动轴连接并且由主轴安装孔内的轴承支撑。车刀主动齿轮套设在车刀主驱动轴上且位于凸台的下端;车刀驱动压盖套设在车刀主驱动轴的右端上,车刀驱动压盖的上端通过螺钉固设在凸台的右端面上。第二液压马达的壳体和车刀驱动箱体的外壁固设在左固定座或右固定座的设定位置上。车刀主动齿轮和左活动座或右活动座啮合连接。Turning tool main driving assembly, including turning tool driving box, second hydraulic motor, turning tool main drive shaft, turning tool driving gear and turning tool driving gland, and a spindle mounting hole is opened on the front end of turning tool driving box, A boss is provided on the upper end of the front end of the turning tool drive box. The rear end of the main drive shaft of the turning tool is inserted into the main shaft installation hole and is supported by the bearing in the main shaft installation hole. The second hydraulic motor is fixed on the turning tool by screws. On the rear end face of the drive box, the power output shaft of the second hydraulic motor is inserted into the main shaft installation hole to be connected with the main drive shaft of the turning tool and supported by the bearing in the main shaft installation hole. The driving gear of the turning tool is sleeved on the main driving shaft of the turning tool and is located at the lower end of the boss; on the right end of the platform. The housing of the second hydraulic motor and the outer wall of the turning tool drive box are fixed on the set positions of the left or right fixing seat. The driving gear of the turning tool is meshed with the left movable seat or the right movable seat.
在固定支撑座、活动块与车刀丝杠之间分别设有轴套。Axle sleeves are respectively arranged between the fixed support seat, the movable block and the screw of the turning tool.
分瓣式钻铣切管机原理:固定座和活动座为分瓣式结构,通过棘轮开合机构使主机分成两半,张开时可以安装(或拆卸)到管道上。合拢时,固定座上安装的多个支架组件伸出,通过调节支架组件,使主机与管线同心,将机器牢牢地固定在管道上。活动座是一个分瓣的大齿圈,通过滚轮组件安装到固定座上,可以绕固定座旋转。工作时,先安装主驱动组件和钻铣组件。主驱动组件的主动齿轮旋转带动活动座旋转,实现铣削的进给运动,其由液压马达驱动铣削主轴。在钻铣组件上装卡钻头,启动液压站使钻头旋转,调节钻铣组件上的进给丝杠,使钻头切透管线;拆卸钻头主轴前端安装立铣刀,启动主驱动组件和钻铣组件,对管线进行切割作业。管子切断后,拆卸主驱动组件和钻铣组件,安装车刀组件和车刀主驱动组件,对管线进行加工坡口作业,刀具角度由成形车刀的角度决定。The principle of the split-type drilling, milling and cutting machine: the fixed seat and the movable seat are of a split structure, and the main machine is divided into two halves by the ratchet opening and closing mechanism, which can be installed (or disassembled) on the pipe when opened. When closed, multiple bracket components installed on the fixed seat protrude, and the main unit is concentric with the pipeline by adjusting the bracket components, and the machine is firmly fixed on the pipeline. The movable seat is a split large ring gear, which is installed on the fixed seat through the roller assembly and can rotate around the fixed seat. When working, install the main drive assembly and the drilling and milling assembly first. The rotation of the driving gear of the main drive assembly drives the rotation of the movable seat to realize the feed movement of milling, and the hydraulic motor drives the milling spindle. Install the drill bit on the drilling and milling assembly, start the hydraulic station to rotate the drill bit, adjust the feed screw on the drilling and milling assembly to make the drill bit cut through the pipeline; remove the front end of the drill spindle and install the end mill, start the main drive assembly and the drilling and milling assembly, Carry out cutting work on pipelines. After the pipe is cut, disassemble the main drive assembly and the drilling and milling assembly, install the turning tool assembly and the main driving assembly of the turning tool, and process the beveling operation on the pipeline. The angle of the tool is determined by the angle of the forming turning tool.
其优点在于:Its advantages are:
1、分瓣式钻铣切管机为液压驱动,采用钻铣组件断管,仿形车刀架加工坡口的机械模式,能够满足输油气管道的防爆要求。2、分瓣式钻铣切管机采用棘轮开合机构,能够使装置快速的分成两半,利用多个支架组件,可以快速地固定在管道上。3、分瓣式钻铣切管机主机的固定座和活动座之间采用滚轮支撑,滚动摩擦具有摩擦系数小,工作平稳无噪音的优点。4、分瓣式钻铣切管机采用的立铣刀为波刃立铣刀,具有切削速度快,管道壁厚大,刀具耐用度高的特点。5、分瓣式钻铣切管机加工坡口时,所使用的坡口刀架具有仿形功能,能够弥补管道不圆和焊缝余高对刀具的损害,大大地提高了坡口质量。1. The split-type drilling, milling and cutting machine is driven by hydraulic pressure. It adopts the mechanical mode of drilling and milling components to cut the tube, and the profiling turning tool holder to process the groove, which can meet the explosion-proof requirements of oil and gas pipelines. 2. The split-type drilling, milling and cutting machine adopts a ratchet opening and closing mechanism, which can quickly divide the device into two halves, and use multiple bracket components to quickly fix it on the pipe. 3. The fixed seat and the movable seat of the split type drilling, milling and cutting machine are supported by rollers. The rolling friction has the advantages of small friction coefficient, stable work and no noise. 4. The end mill used in the split type drilling, milling and pipe cutting machine is a wave edge end mill, which has the characteristics of fast cutting speed, large pipe wall thickness and high tool durability. 5. When the split-type drilling, milling and pipe cutting machine processes the groove, the groove tool holder used has the function of profiling, which can compensate for the damage to the tool caused by the out-of-round pipe and weld reinforcement, and greatly improves the quality of the groove.
附图说明Description of drawings
图1为本实用新型的主视的结构示意图。Fig. 1 is a structural schematic diagram of the front view of the utility model.
图2为图1中A-A的剖视图。Fig. 2 is a sectional view of A-A in Fig. 1 .
图3为图1中B-B的剖视图。Fig. 3 is a sectional view of B-B in Fig. 1 .
图4为本实用新型的后视的结构示意图。Fig. 4 is a structural schematic diagram of the rear view of the utility model.
图5为钻铣组件的结构示意图。Fig. 5 is a structural schematic diagram of the drilling and milling assembly.
图6为图5中A-A的剖视图。Fig. 6 is a sectional view of A-A in Fig. 5 .
图7主驱动组件的结构示意图。Figure 7 is a schematic structural diagram of the main drive assembly.
图8为图7中A-A的剖视图。Fig. 8 is a sectional view of A-A in Fig. 7 .
图9为图7中B-B的剖视图。Fig. 9 is a sectional view of B-B in Fig. 7 .
图10为滚轮组件的结构示意图。Fig. 10 is a schematic structural view of the roller assembly.
图11为支架组件的结构示意图。Fig. 11 is a schematic structural view of the bracket assembly.
图12为图11中A-A的剖视图。Fig. 12 is a sectional view of A-A in Fig. 11 .
图13为支架组件的侧视图。Figure 13 is a side view of the bracket assembly.
图14为车刀组件的主视的结构示意图。Fig. 14 is a schematic structural view of the front view of the turning tool assembly.
图15为车刀组件的俯视的结构示意图。Fig. 15 is a structural schematic diagram of a top view of the turning tool assembly.
图16为车刀组件的右视的结构示意图。Fig. 16 is a structural schematic view of the right side view of the turning tool assembly.
图17为车刀组件的左视的结构示意图。Fig. 17 is a structural schematic view of the turning tool assembly in a left view.
图18为车刀主驱动组件的结构示意图。Fig. 18 is a structural schematic diagram of the main drive assembly of the turning tool.
图19为图18中A-A的剖视图。Fig. 19 is a sectional view of A-A in Fig. 18 .
具体实施方式Detailed ways
分瓣式钻铣切管机,包括钻铣组件1、主驱动组件4、多个滚轮组件2、多个支架组件3、车刀组件5、车刀主驱动组件7和固定组件6。钻铣组件1,包括钻铣丝杠19、第一液压马达126、钻铣底板128、钻铣主轴12、钻铣丝母17和钻铣箱体11,第一液压马达126的外壳固定设在钻铣箱体11的后端面上,第一液压马达126的动力输出轴穿过钻铣箱体11的后端面与钻铣主轴12的后端固定连接,钻铣主轴12的前、后两端分别设有第一轴承122,第一轴承122的外圈固定设在钻铣箱体11上,第一轴承122的内圈设置在钻铣主轴12上,在钻铣箱体11的前端面上设有轴承盖14,钻铣主轴12的前端穿过轴承盖14的中心孔设有过渡套15,钻铣箱体11的外壁下端设有钻铣丝母17,钻铣丝杠19设在钻铣丝母17的中心孔中,钻铣丝杠19和钻铣丝母17螺纹连接,在钻铣底板128上设有丝杠支座115,钻铣丝杠19的后端设有第二轴承123,第二轴承123的内圈固定连接在钻铣丝杠19的无螺纹段部分上,第二轴承123的外圈固定装设在丝杠支座115上。在钻铣底板128的上端面的两端平行设置有两根滑轨125,在每根滑轨125上分别装设有一个滑块124,每个滑块124的上端面和钻铣箱体11的底面固定连接。在钻铣箱体11的左、右两端分别固设有锁紧压块110。其特征在于:The split drilling and milling pipe cutting machine includes a drilling and milling assembly 1 , a main driving assembly 4 , a plurality of roller assemblies 2 , a plurality of support assemblies 3 , a turning tool assembly 5 , a turning tool main driving assembly 7 and a fixing assembly 6 . The drilling and milling assembly 1 includes a drilling and milling screw 19, a first hydraulic motor 126, a drilling and milling base plate 128, a drilling and milling main shaft 12, a drilling and milling nut 17 and a drilling and milling box 11, and the shell of the first hydraulic motor 126 is fixed on On the rear end face of the drilling and milling box body 11, the power output shaft of the first hydraulic motor 126 passes through the rear end face of the drilling and milling box body 11 and is fixedly connected with the rear end of the drilling and milling main shaft 12, and the front and rear ends of the drilling and milling main shaft 12 The first bearing 122 is respectively provided, the outer ring of the first bearing 122 is fixedly arranged on the drilling and milling box 11, the inner ring of the first bearing 122 is arranged on the drilling and milling main shaft 12, on the front end surface of the drilling and milling box 11 Bearing cover 14 is provided, and the front end of drilling and milling main shaft 12 passes through the central hole of bearing cover 14 to be provided with transition sleeve 15, and the outer wall lower end of drilling and milling casing 11 is provided with drilling and milling thread nut 17, and drilling and milling screw 19 is located at the drill. In the center hole of the milling screw nut 17, the drilling and milling screw 19 is threadedly connected with the drilling and milling screw nut 17, and a screw support 115 is provided on the drilling and milling base plate 128, and the rear end of the drilling and milling screw 19 is provided with a second bearing 123 , the inner ring of the second bearing 123 is fixedly connected to the unthreaded section of the drilling and milling screw 19 , and the outer ring of the second bearing 123 is fixedly installed on the screw support 115 . Two slide rails 125 are arranged in parallel at both ends of the upper end face of the drilling and milling base plate 128, and a slide block 124 is respectively installed on each slide rail 125, and the upper end face of each slide block 124 and the drilling and milling box body 11 The bottom surface is fixedly connected. Locking pressure blocks 110 are respectively fixed at the left and right ends of the drilling and milling box 11 . It is characterized by:
多个支架组件3和多个滚轮组件2分别装设在固定组件6的设定位置上。钻铣组件1和主驱动组件4或者车刀组件5和车刀主驱动组件7装设在固定组件6的设定位置上。A plurality of bracket assemblies 3 and a plurality of roller assemblies 2 are installed on the set positions of the fixing assembly 6 respectively. The drilling and milling assembly 1 and the main driving assembly 4 or the turning tool assembly 5 and the turning tool main driving assembly 7 are installed at the set position of the fixing assembly 6 .
固定组件6,包括左固定座67、右固定座68、左活动座69和右活动座61,左固定座67和右固定座68为半环形结构。左活动座69和右活动座61为半环形齿圈结构。左固定座67和右固定座68对称设置形成环形结构,左活动座69和右活动座61对称设置形成环形齿圈结构,左固定座67和右固定座68分别装设在左活动座69和右活动座61的前端。在左固定座67和右固定座68的上端面上分别固设有左开合拉杆624和右开合拉杆625。在左开合拉杆624和右开合拉杆625的下端拐臂上装设有U形拉钩623,U形拉钩623套设在右开合拉杆625的下端拐臂上,U形拉钩623的两支臂和左开合拉杆624铰接。在左开合拉杆624和右开合拉杆625的上端拐臂上分别铰接有左开合螺母618和右开合螺母617。在左开合螺母618和右开合螺母617之间装设有双头螺柱616并且分别与左开合螺母618和右开合螺母617螺纹连接,双头螺柱616的两端螺纹旋向相反。在左固定座67和右固定座68上固设有多个吊环板627。在左固定座67、右固定座68和左活动座69、右活动座61的对应位置上开设有分瓣销轴安装孔641,在分瓣销轴安装孔641内插入有分瓣销轴611。在左固定座67前端面和左活动座69后端面的上、下两端分别设有左开合块613,在右固定座68前端面和右活动座61后端面的上、下两端分别设有右开合块614,左开合块613和右开合块614通过螺栓连接。钻铣底板128固设在左活动座69或右活动座61的设定位置上。The fixed assembly 6 includes a left fixed seat 67, a right fixed seat 68, a left movable seat 69 and a right movable seat 61, and the left fixed seat 67 and the right fixed seat 68 are semi-circular structures. The left movable seat 69 and the right movable seat 61 are semi-annular ring gear structures. The left fixed seat 67 and the right fixed seat 68 are arranged symmetrically to form an annular structure, and the left movable seat 69 and the right movable seat 61 are arranged symmetrically to form an annular ring gear structure. The left fixed seat 67 and the right fixed seat 68 are arranged respectively on the left movable seat 69 and The front end of right movable seat 61. A left opening and closing pull rod 624 and a right opening and closing pull rod 625 are respectively fixed on the upper end faces of the left fixing base 67 and the right fixing base 68 . A U-shaped drag hook 623 is installed on the lower end crank arms of the left opening and closing pull rod 624 and the right opening and closing pull rod 625. The U-shaped drag hook 623 is sleeved on the lower end crank arm of the right opening and closing pull rod 625. It is hinged with the left opening and closing pull rod 624. A left split nut 618 and a right split nut 617 are respectively hinged on the upper crank arms of the left split rod 624 and the right split rod 625 . A double-ended stud 616 is installed between the left split nut 618 and the right split nut 617 and is threadedly connected with the left split nut 618 and the right split nut 617 respectively. on the contrary. A plurality of ring plates 627 are fixed on the left fixing base 67 and the right fixing base 68 . On the corresponding positions of the left fixed seat 67, the right fixed seat 68, the left movable seat 69, and the right movable seat 61, a split pin shaft mounting hole 641 is provided, and a split pin shaft 611 is inserted in the split pin shaft mounting hole 641. . The upper and lower ends of the front end of the left fixed seat 67 and the rear end of the left movable seat 69 are respectively provided with a left opening and closing block 613, and the upper and lower ends of the front end of the right fixed seat 68 and the rear end of the right movable seat 61 are respectively A right opening and closing block 614 is provided, and the left opening and closing block 613 and the right opening and closing block 614 are connected by bolts. The drilling and milling bottom plate 128 is fixed on the set position of the left movable seat 69 or the right movable seat 61 .
主驱动组件4,包括液压马达411、行星减速机46、蜗轮蜗杆减速机410、齿轮42和主驱动箱体41,液压马达411的动力输出轴通过连接轴44和蜗轮蜗杆减速机410的动力输入轴连接,涡轮蜗杆减速机410的动力输出轴通过行星蜗杆连接盘49和行星减速机46的动力输入轴连接。主驱动箱体41固设在行星减速机46的壳体前端面上。在主驱动箱体41的前端面上开设有轮轴安装孔412。齿轮42装设在主驱动箱体41的第一凸台47的下端,在主驱动箱体41的第一凸台47的前端面上固设有主驱动压盖43。齿轮42的轮轴的后端穿过轮轴安装孔412并且与行星减速机46的动力输出轴连接,齿轮42的轮轴的前端穿过主驱动压盖43的中心通孔413。在齿轮42的轮轴和主驱动压盖43的中心通孔413之间装设有铜套48。液压马达411、行星减速机46、蜗轮蜗杆减速机410和主驱动箱体41的壳体固设在左固定座67或右固定座68的设定位置上。齿轮42与左活动座69或右活动座61啮合连接。The main drive assembly 4 includes a hydraulic motor 411, a planetary reducer 46, a worm gear reducer 410, a gear 42 and a main drive box 41, and the power output shaft of the hydraulic motor 411 is input through the connecting shaft 44 and the worm gear reducer 410. Shaft connection, the power output shaft of the worm gear reducer 410 is connected with the power input shaft of the planetary reducer 46 through the planetary worm connecting disc 49 . The main drive case 41 is fixed on the front end of the planetary reducer 46 . A wheel shaft installation hole 412 is opened on the front end surface of the main drive case 41 . The gear 42 is mounted on the lower end of the first boss 47 of the main drive case 41 , and the main drive gland 43 is fixed on the front end of the first boss 47 of the main drive case 41 . The rear end of the wheel shaft of the gear 42 passes through the wheel shaft installation hole 412 and is connected with the power output shaft of the planetary reducer 46 , and the front end of the wheel shaft of the gear 42 passes through the central through hole 413 of the main drive gland 43 . A copper sleeve 48 is installed between the axle of the gear 42 and the central through hole 413 of the main driving gland 43 . The housings of the hydraulic motor 411 , the planetary reducer 46 , the worm gear reducer 410 and the main drive box 41 are fixed on the set positions of the left fixed seat 67 or the right fixed seat 68 . The gear 42 is engaged with the left movable seat 69 or the right movable seat 61.
滚轮组件2,包括滚轮21、滚轮轴22和滚轮隔垫23,滚轮轴22的左端插入滚轮21的中心孔内且由中心孔内的轴承支撑,滚轮隔垫23套设在滚轮轴22上并且和滚轮21内的轴承接触。在左活动座69和右活动座61的前端面上开设有环形滚轮轨道槽621,每个滚轮轴22固设在左固定座67和右固定座68的设定位置上,每个滚轮21装设在环形滚轮轨道槽621内。The roller assembly 2 includes a roller 21, a roller shaft 22 and a roller spacer 23. The left end of the roller shaft 22 is inserted into the center hole of the roller 21 and is supported by a bearing in the center hole. The roller spacer 23 is sleeved on the roller shaft 22 and Contact with the bearing in the roller 21. On the front end faces of the left movable seat 69 and the right movable seat 61, an annular roller track groove 621 is provided, and each roller shaft 22 is fixedly located on the set position of the left fixed seat 67 and the right fixed seat 68, and each roller 21 is installed Set in the annular roller track groove 621.
支架组件3,包括支架箱体31、顶杆32、顶杆丝杠33和压脚35,在顶杆32的右端面上开设有阶梯孔39,压脚35上的支臂插入顶杆32的阶梯孔39的左端且固定连接,顶杆32的右端穿过支架箱体31的左端面上的通孔且松动配合,在支架箱体31的外壁左端插入有止动螺钉36,顶杆丝杠33的左端为螺纹段,右端为无螺纹段。顶杆丝杠33的左端穿过支架箱体31上的通孔插入顶杆32的阶梯孔39内并且螺纹连接,在顶杆丝杠33的无螺纹段上从左至右依次套设有多个支架轴承38、支架隔垫34和多个支架螺母37。多个支架轴承38的外圈分别固设在支架箱体31的内壁上,多个支架轴承38的内圈分别固设在顶杆丝杠33的无螺纹段上。每个支架箱体31的外壁固设在左固定座67和右固定座68前端面的设定位置上,支架箱体31沿左固定座67的径向设置且压脚35指向左固定座67的圆心。The bracket assembly 3 includes a bracket box 31, a push rod 32, a push rod screw 33 and a presser foot 35. A stepped hole 39 is provided on the right end face of the push rod 32, and the arm on the presser foot 35 is inserted into the top of the push rod 32. The left end of the stepped hole 39 is fixedly connected, the right end of the push rod 32 passes through the through hole on the left end face of the support box body 31 and loosely fits, and the outer wall left end of the support box body 31 is inserted with a stop screw 36, and the push rod screw The left end of 33 is a threaded segment, and the right end is an unthreaded segment. The left end of the jack screw 33 passes through the through hole on the bracket box 31 and is inserted into the stepped hole 39 of the jack 32 and is threaded. On the unthreaded section of the jack screw 33, a plurality of screws are set sequentially from left to right. A bracket bearing 38, a bracket spacer 34 and a plurality of bracket nuts 37. The outer rings of the plurality of bracket bearings 38 are respectively fixed on the inner wall of the bracket box 31 , and the inner rings of the plurality of bracket bearings 38 are respectively fixed on the unthreaded section of the jack screw 33 . The outer wall of each support box 31 is fixed on the set position of the left fixed seat 67 and the right fixed seat 68 front end faces, the support box 31 is arranged along the radial direction of the left fixed seat 67 and the presser foot 35 points to the left fixed seat 67 the center of the circle.
车刀组件5,包括车刀底板524、车刀丝杠512、固定支撑座513、圆筒516、两个圆导轨534、刀座517和车刀滚轮521,固定支撑座513通过螺钉固设在车刀底板524的上端面上;在固定支撑座513的右侧,车刀底板524的上端装设有活动块514,圆筒516的左端面和活动块514的右端面固定连接,车刀丝杠512的右端依次穿过固定支撑座513、活动块514和圆筒516的中心孔并且由圆筒516内的轴承支撑。在圆筒516的右端面上设有轮叉515,车刀滚轮521装设在轮叉515的两支板中间并且通过车刀滚轮轴519和轮叉515铰接。刀座517装设在圆筒516的上端,坡口刀518通过螺钉固定装设在刀座517的置刀孔内,在圆筒516的上端面轴向开设有刀座安装孔520,在刀座517的下端面上装设有丝杠安装座510,在丝杠安装座510上沿圆筒516的轴线方向开设有丝杠安装孔530,丝杠安装座510插入刀座安装孔520内套设在车刀丝杠512上,丝杠安装孔530和车刀丝杠512螺纹连接。在车刀丝杠512的左端通过键连接设有三角槽轮511,在车刀丝杠512上位于三角槽轮511的左端螺纹连接有圆螺母59。在车刀底板524的上端面的两端分别固设有圆导轨支撑座523,在活动块514的右端面的两端开设有两个圆导轨支撑孔531,两个圆导轨534的一端分别装设在圆导轨支撑座523的通孔内,另一端穿过圆导轨支撑孔531固设有弹簧挡盖532。弹簧挡盖532固设在车刀底板524上。在每个圆导轨534上套设有一个弹簧533,弹簧533一端抵在弹簧挡盖532上,另一端抵在活动块514上。车刀底板524固设在左活动座69或右活动座61的设定位置上。Turning tool assembly 5 comprises turning tool base plate 524, turning tool leading screw 512, fixed support seat 513, cylinder 516, two circular guide rails 534, tool seat 517 and turning tool roller 521, and fixed support seat 513 is fixed on by screw On the upper end face of turning tool base plate 524; On the right side of fixed support seat 513, the upper end of turning tool base plate 524 is equipped with movable block 514, and the left end face of cylinder 516 is fixedly connected with the right end face of movable block 514, and turning tool wire The right end of the bar 512 passes through the central hole of the fixed support base 513 , the movable block 514 and the cylinder 516 in sequence and is supported by the bearing in the cylinder 516 . Wheel fork 515 is arranged on the right end face of cylinder 516 , turning tool roller 521 is arranged in the middle of two support plates of wheel fork 515 and is hinged by turning tool roller shaft 519 and wheel fork 515 . The knife seat 517 is mounted on the upper end of the cylinder 516, and the bevel knife 518 is fixedly installed in the knife hole of the knife seat 517 by screws, and the upper end surface of the cylinder 516 is axially provided with a knife seat installation hole 520. A lead screw mounting seat 510 is installed on the lower end surface of the seat 517, and a lead screw mounting hole 530 is opened on the lead screw mounting seat 510 along the axial direction of the cylinder 516. On the turning tool leading screw 512 , the leading screw mounting hole 530 is threadedly connected with the turning tool leading screw 512 . The left end of the turning tool leading screw 512 is connected with a triangular sheave 511 by a key, and the left end of the triangular sheave 511 is threadedly connected with a round nut 59 on the turning tool leading screw 512 . Both ends of the upper end surface of the turning tool base plate 524 are respectively fixed with a circular guide rail support seat 523, and two ends of the right end surface of the movable block 514 are provided with two circular guide rail support holes 531, and one end of the two circular guide rails 534 is installed respectively. It is arranged in the through hole of the circular guide rail support seat 523 , and the other end passes through the circular guide rail support hole 531 and is fixedly provided with a spring cover 532 . The spring cover 532 is fixed on the turning tool base plate 524 . A spring 533 is sheathed on each circular guide rail 534 , one end of the spring 533 abuts against the spring cover 532 , and the other end abuts against the movable block 514 . The turning tool base plate 524 is fixed on the setting position of the left movable seat 69 or the right movable seat 61 .
车刀主驱动组件7,包括车刀驱动箱体71、第二液压马达713、车刀主驱动轴72、车刀主动齿轮73和车刀驱动压盖74,在车刀驱动箱体71的前端面开设有主轴安装孔714,在车刀驱动箱体71的前端面的上端设有凸台715,车刀主驱动轴72的后端插入主轴安装孔714内且由主轴安装孔714内的轴承支撑,第二液压马达713通过螺钉固设在车刀驱动箱体71的后端面上,第二液压马达713的动力输出轴插入主轴安装孔714内与车刀主驱动轴72连接并且由主轴安装孔714内的轴承支撑。车刀主动齿轮73套设在车刀主驱动轴72上且位于凸台715的下端;车刀驱动压盖74套设在车刀主驱动轴72的右端上,车刀驱动压盖74的上端通过螺钉固设在凸台715的右端面上。第二液压马达713的壳体和车刀驱动箱体71的外壁固设在左固定座67或右固定座68的设定位置上。车刀主动齿轮73和左活动座69或右活动座61啮合连接。Turning tool main drive assembly 7, comprises turning tool driving box body 71, second hydraulic motor 713, turning tool main drive shaft 72, turning tool driving gear 73 and turning tool driving gland 74, at the front end of turning tool driving box body 71 There is a main shaft installation hole 714 on the surface, and a boss 715 is provided on the upper end of the front end surface of the turning tool drive box 71. The rear end of the turning tool main drive shaft 72 is inserted in the main shaft installation hole 714 and is driven by the bearing in the main shaft installation hole 714. Support, the second hydraulic motor 713 is fixed on the rear end surface of the turning tool drive box 71 by screws, and the power output shaft of the second hydraulic motor 713 is inserted into the main shaft installation hole 714 to connect with the turning tool main drive shaft 72 and installed by the main shaft Bearing support within bore 714. The turning tool driving gear 73 is sleeved on the turning tool main drive shaft 72 and is positioned at the lower end of the boss 715; It is fixed on the right end surface of the boss 715 by screws. The casing of the second hydraulic motor 713 and the outer wall of the turning tool driving box 71 are fixed on the set positions of the left fixed seat 67 or the right fixed seat 68 . Turning tool driving gear 73 is meshingly connected with left movable seat 69 or right movable seat 61.
在固定支撑座513、活动块514与车刀丝杠512之间分别设有轴套525。Between the fixed support base 513 , the movable block 514 and the screw 512 of the turning tool, a shaft sleeve 525 is respectively arranged.
Claims (7)
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| CN201721658070.1U CN207873618U (en) | 2017-12-04 | 2017-12-04 | Split-type drilling and milling pipe cutter |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107866675A (en) * | 2017-12-04 | 2018-04-03 | 中船重工(沈阳)辽海输油设备有限公司 | Split-type drilling and milling pipe cutter |
| CN113878163A (en) * | 2021-12-08 | 2022-01-04 | 水清华(天津)环保科技有限公司 | Large-diameter metal pipeline cutting device |
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2017
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107866675A (en) * | 2017-12-04 | 2018-04-03 | 中船重工(沈阳)辽海输油设备有限公司 | Split-type drilling and milling pipe cutter |
| CN113878163A (en) * | 2021-12-08 | 2022-01-04 | 水清华(天津)环保科技有限公司 | Large-diameter metal pipeline cutting device |
| CN113878163B (en) * | 2021-12-08 | 2022-02-25 | 水清华(天津)环保科技有限公司 | Large-diameter metal pipeline cutting device |
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Effective date of registration: 20200430 Address after: 110017 Liaoning Province, Shenyang City District Hunhe national economic and Technological Development Zone No. 18 road race Co-patentee after: XI'AN NORTHWEST PETROLEUM PIPELINE Co.,Ltd. Patentee after: CSIC (SHENYANG) LIAOHAI OIL TRANSMISSION EQUIPMENT CORPORATION Ltd. Address before: 110017 Liaoning Province, Shenyang City District Hunhe national economic and Technological Development Zone No. 18 road race Patentee before: CSIC (SHENYANG) LIAOHAI OIL TRANSMISSION EQUIPMENT CORPORATION Ltd. |