CN207868061U - A kind of aspect is than coil winder constant-tension follow-up adjustment mechanism - Google Patents
A kind of aspect is than coil winder constant-tension follow-up adjustment mechanism Download PDFInfo
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- CN207868061U CN207868061U CN201721861755.6U CN201721861755U CN207868061U CN 207868061 U CN207868061 U CN 207868061U CN 201721861755 U CN201721861755 U CN 201721861755U CN 207868061 U CN207868061 U CN 207868061U
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- tension
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- cam
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Abstract
A kind of aspect includes than coil winder constant-tension follow-up adjustment mechanism:Pedestal, pay off rack, tensioner, coil winding machine, the tensioner further include tension follow-up adjustment mechanism;The pay off rack is mounted on the left end of pedestal, and coil winding machine is mounted on the right end of pedestal, and tensioner is mounted between pay off rack and coil winding machine;Tension follow-up adjustment mechanism includes:Cam mechanism on coil winding machine, hangs over swing rod and the pull rod on push rod at the swing-bar mechanism being mounted on the base and transfer bar mechanism;Due to by coil winder tension rail in the prior art, it is modified to the tension rail with tensioned follow-up adjustment mechanism, therefore, a kind of aspect described in the utility model than coil winder constant-tension follow-up adjustment mechanism have the function of quickly, significantly alter tension, in the bigger square coil of coiling length and width, it can realize and ensure that coil long side obtains the close solid winding mass as short side.
Description
Technical field
The utility model is related to coil winder manufacturing technology fields more particularly to a kind of aspect than coil winder perseverance
Determine tension follow-up adjustment mechanism.
Background technology
The coil-winding mechanism used in coil manufacture is as shown in Figure 1, include:Pedestal, pay off rack, tensioner, coiling
Machine, the tensioner include engine base, tension rail, pulley, are equipped with spring mechanism in the engine base, tension rail is made to generate to pay off rack
The torque that direction rotates;The defect of this coil-winding mechanism is:The tension adjustment range of tensioner is limited, when a kind of length of coiling
When the bigger square coil of width, enameled wire wound in short side it is close solid, and long side can then cause because of tension deficiency around
Line is loose, convex, seriously affects the quality of coil.Therefore, it is necessary to a kind of device that is quick, significantly alterring tension is designed,
To ensure that coil long side obtains the close solid winding mass as short side.
Utility model content
To solve above-mentioned problems of the prior art, it is more permanent than coil winder that the utility model provides a kind of aspect
Determine tension follow-up adjustment mechanism.
A kind of aspect is as follows than the technical solution of coil winder constant-tension follow-up adjustment mechanism:
A kind of aspect includes than coil winder constant-tension follow-up adjustment mechanism:Pedestal, pay off rack, tensioner, around
Line machine, the tensioner further include tension follow-up adjustment mechanism;
The pay off rack is mounted on the left end of pedestal, and coil winding machine is mounted on the right end of pedestal, and tensioner is mounted on pay off rack
Between coil winding machine;The tensioner includes engine base, tension rail, pulley, is equipped with spring mechanism in the engine base, tension rail is made to produce
The raw torque rotated to coil winding machine direction;
Tension follow-up adjustment mechanism includes:Cam mechanism, swing-bar mechanism, transfer bar mechanism, pull rod;
The cam mechanism includes cam, tappet holder, tappet;The working face of the cam is chute-type structure, fastening
In the shaft of coil winding machine, cam is equipped with coil rack positioning device towards the side of coil winding machine roller end;It is described to endure
Bar branch is provided with sliding slot, is fixedly mounted on the shell of the coil winding machine of cam, and tappet is packed into the sliding slot of tappet holder, tappet
One end is equipped with cam roller, and for the cam roller of tappet in the sliding slot of cam, the other end of tappet is equipped with swing rod idler wheel, swing rod
Idler wheel is in the elongated slot of swing rod;
The swing-bar mechanism includes swing link bracket, swing rod;The swing link bracket is mounted between coil winding machine and tensioner
On pedestal, swing link bracket upper end is set there are one axis hole;Axis hole there are one being set in the middle part of the swing rod, the axis hole of swing link bracket and swing rod
It is connected with an axis pin, swing rod can be rotated around axis pin;One end that swing rod is connect with cam mechanism is provided with elongated slot, other end setting
There are several swing rod adjustment holes;
The transfer bar mechanism includes pusher bar support, push rod;The pusher bar support is arranged close on the pedestal of tensioner, is pushed away
Bar pedestal upper end is set there are one axis hole;One end of the push rod is set there are one axis hole, and the axis hole of pusher bar support and push rod is with one
Axis pin connects, and push rod can be rotated around axis pin;The shift fork vertical with push rod there are one being arranged in the other end of push rod, shift fork supporting
Tension rail is played, several push rod adjustment holes are provided on push rod;
The pull rod is the pull rod of a telescopic elasticity, and one end is hung in some swing rod adjustment hole of swing rod one end,
The other end is hung in some push rod adjustment hole on push rod.
Further, the telescopic elastic draw bar is a kind of spring-damper.
Further, the adjustment hole of the swing link end part installation pull rod has 5.
Further, the push rod is equipped with the adjustment hole of 5 installation pull rods.
A kind of aspect is than the operation principle of coil winder constant-tension follow-up adjustment mechanism:When cam rotates
When, cam pushes tappet to move up and down, and tappet pulls swing rod to swing up and down, and swing rod pulls push rod to swing up and down by pull rod, pushes away
Shift fork on bar can push tension rail from lower part, apply the strength of an auxiliary to tension rail;Pass through the design of cam profile
The characteristics of motion and amplitude that tappet can be controlled, to control the swaying movement regularity of shift fork;The elastic telescopic of pull rod can control tension
Follow-up adjustment mechanism is applied to the strength of tension rail;Pull rod is hung in the combination in the different holes of swing rod and push rod, can be with
Change the amplitude of fluctuation of push rod.
When installing coil rack dress in coil winding machine shaft, profit can use the coil rack positioning device of flank of cam, make
There are one the angle [alpha] that can be adjusted, the setting of this angle can control bone for the axis setting of the axis and cam of coil rack
Frame assists the intervention moment of tension system when turning to some position:When coil winding machine rotation, when enameled wire will be around to long side,
The cylinder of tappet initially enters the long axis direction of camshaft, and shift fork pushes tension rail to be swung to maximum angle, tension follow-up adjustment
Mechanism provides maximum auxiliary tension for tension rail, makes the close solid long side for being wound on coil rack of enameled wire;When coiling around
Long side is crossed, i.e., when will enter short side, the cylinder on tappet initially enters the short-axis direction of camshaft, and tension rail swings to minimum angle
Degree, the additional tension that tension follow-up adjustment mechanism provides are minimum;With the rotation of roll, above procedure moves in circles.
Compared with prior art, due to by coil winder tension rail in the prior art, being modified to tensioned servo-actuated
The tension rail of regulating mechanism, therefore, a kind of aspect described in the utility model is than coil winder constant-tension follow-up adjustment machine
Structure have the function of quickly, significantly alter tension, in the bigger square coil of coiling length and width, can realize guarantee coil
Long side obtains the close solid winding mass as short side.
Description of the drawings
Fig. 1 is the structural schematic diagram of prior art coil winder.
Fig. 2 is that a kind of aspect described in the utility model shows than the structure of coil winder constant-tension follow-up adjustment mechanism
It is intended to.
Fig. 3 is that a kind of aspect shown in Fig. 2 installs coil rack than coil winder constant-tension follow-up adjustment mechanism
Structural schematic diagram.
Fig. 4 is that a kind of aspect shown in Fig. 3 is longer than coil winder constant-tension follow-up adjustment mechanism coiling skeleton
Tension rail position view when side.
Fig. 5 is that a kind of aspect shown in Fig. 3 is shorter than coil winder constant-tension follow-up adjustment mechanism coiling skeleton
Tension rail position view when side.
Reference sign:
1 pedestal;
2 pay off racks, 21 enameled wires, 22 coil racks;
3 coil winding machines, 31 coiling arbors;
4 tensioners, 41 pulleys, 42 tension rails;
5 cams, 51 cam channels, 52 tappet holders, 53 tappets;
6 swing link brackets, 61 swing rods, 62 swing rod elongated slots, 63 swing rod adjustment holes;
7 pusher bar supports, 71 push rods, 72 push rod shift forks,;
8 pull rods;
The torque that N tension rails are born.
Specific implementation mode
With reference to embodiment, to a kind of aspect described in the utility model than coil winder constant-tension with
The technical solution of dynamic regulating mechanism is described further,
Embodiment one:
A kind of aspect is as follows than the technical solution of coil winder constant-tension follow-up adjustment mechanism:
As shown in Figures 1 to 5, a kind of aspect includes than coil winder constant-tension follow-up adjustment mechanism:Pedestal 1,
Pay off rack 2, tensioner 4, coil winding machine 3;The tensioner 4 further includes tension follow-up adjustment mechanism;
The pay off rack 2 is mounted on the left end of pedestal 1, and coil winding machine 3 is mounted on the right end of pedestal 1, and tensioner 4 is mounted on and puts
Between coil holder 1 and coil winding machine 3;The tensioner 4 includes engine base, tension rail 42, pulley 41, and coiling machine is equipped in the engine base
Structure makes tension rail 42 generate the torque N rotated to 3 direction of coil winding machine;
Tension follow-up adjustment mechanism includes:Cam mechanism, swing-bar mechanism, transfer bar mechanism, pull rod;
The cam mechanism includes cam 5, cam channel 51, tappet holder 52, tappet 53;The working face of the cam is
Chute-type structure is securedly mounted in coil winding machine shaft 31, and the side of cam towards 31 end of coil winding machine shaft is equipped with coil bone
22 positioning device of frame;The tappet holder 52 is equipped with sliding slot, is fixedly mounted below cam on the shell of coil winding machine 3, tappet 53
It is packed into the sliding slot of tappet holder 52, one end of tappet 53 is equipped with cam roller, and the cam roller of tappet is mounted in the sliding slot of cam
In 51, the other end of tappet 53 is equipped with swing rod idler wheel, and swing rod idler wheel is in the elongated slot 62 of swing rod;
The swing-bar mechanism includes swing link bracket 6, swing rod 61;The swing link bracket 6 is mounted on coil winding machine 3 and tensioner 4
Between pedestal on, 6 upper end of swing link bracket is set there are one axis hole;The middle part of the swing rod 61 is set there are one axis hole, swing link bracket 6 with
The axis hole of swing rod 61 is connected with an axis pin, and swing rod 61 can be rotated around axis pin;It opens one end that swing rod 61 is connect with cam mechanism
There are elongated slot 62, the other end to be provided with several swing rod adjustment holes 63;
The transfer bar mechanism includes pusher bar support 7, push rod 71;The pusher bar support 7 is arranged close to the pedestal of tensioner 4
On, 7 upper end of pusher bar support is set there are one axis hole;One end of the push rod 71 is set there are one axis hole, pusher bar support 7 and push rod 71
Axis hole is connected with an axis pin, and push rod 71 can be rotated around axis pin;It hangs down with push rod 71 there are one being arranged in the other end of push rod 71
Straight shift fork 72, shift fork 72 support tension rail 42, several push rod adjustment holes are provided on push rod 71;
The pull rod 8 is the pull rod of a telescopic elasticity, and one end is hung in the swing rod adjustment hole 63 of swing rod 61, another
End is hung in some push rod adjustment hole on push rod.
Embodiment two:The pull rod 8 is a kind of spring-damper.
Embodiment three:The swing rod adjustment hole 63 that the swing rod 61 installs pull rod has 5.
Example IV:The push rod adjustment hole for installing pull rod on the push rod has 5.
A kind of aspect is than the operation principle of coil winder constant-tension follow-up adjustment mechanism:When cam rotates
When, cam pushes tappet to move up and down, and tappet pulls swing rod to swing up and down, and swing rod pulls push rod to swing up and down by pull rod, pushes away
Shift fork on bar can push tension rail from lower part, apply the strength of an auxiliary to tension rail;Pass through the design of cam profile
The characteristics of motion and amplitude that tappet can be controlled, to control the swaying movement regularity of shift fork;The elastic telescopic of pull rod can control tension
Follow-up adjustment mechanism is applied to the strength of tension rail;Pull rod is hung in the combination in the different holes of swing rod and push rod, can be with
Change the amplitude of fluctuation of push rod.
When installing coil rack dress in coil winding machine shaft, profit can use the coil rack positioning device of flank of cam, make
There are one the angle [alpha] that can be adjusted, the setting of this angle can control bone for the axis setting of the axis and cam of coil rack
Frame assists the intervention moment of tension system when turning to some position:When coil winding machine rotation, when enameled wire will be around to long side,
The cylinder of tappet initially enters the long axis direction of camshaft, and shift fork pushes tension rail to be swung to maximum angle, tension follow-up adjustment
Mechanism provides maximum auxiliary tension for tension rail, makes the close solid long side for being wound on coil rack of enameled wire;When coiling around
Long side is crossed, i.e., when will enter short side, the cylinder on tappet initially enters the short-axis direction of camshaft, and tension rail swings to minimum angle
Degree, the additional tension that tension follow-up adjustment mechanism provides are minimum;With the rotation of roll, above procedure moves in circles.
Compared with prior art, due to by coil winder tension rail in the prior art, being modified to tensioned servo-actuated
The tension rail of regulating mechanism, therefore, a kind of aspect described in the utility model is than coil winder constant-tension follow-up adjustment machine
Structure have the function of quickly, significantly alter tension, in the bigger square coil of coiling length and width, can realize guarantee coil
Long side obtains the close solid winding mass as short side.
The above is not limit the technical scope of the present invention, all according to the utility model technical spirit
To any modification, equivalent variations and modification made by above embodiment, in the range of still falling within the technical solution of the utility model.
Claims (4)
1. a kind of aspect is than coil winder constant-tension follow-up adjustment mechanism, including:Pedestal(1), pay off rack(2), tension
Device(4), coil winding machine(3);It is characterized in that:The tensioner(4)It further include tension follow-up adjustment mechanism;
The pay off rack(2)Mounted on pedestal(1)Left end, coil winding machine(3)Mounted on pedestal(1)Right end, tensioner(4)Peace
Mounted in pay off rack(2)With coil winding machine(3)Between;The tensioner(4)Including engine base, tension rail(42), pulley(41), the machine
It is equipped with spring mechanism in seat, makes tension rail(42)It generates to coil winding machine(3)The torque N that direction rotates;
Tension follow-up adjustment mechanism includes:Cam mechanism, swing-bar mechanism, transfer bar mechanism, pull rod;
The cam mechanism includes cam(5), cam channel(51), tappet holder(52), tappet(53);The work of the cam
Face is chute-type structure, is securedly mounted to coil winding machine shaft(31)On, cam is towards coil winding machine shaft(31)The side of end is set
There is coil rack(22)Positioning device;The tappet holder(52)Equipped with sliding slot, it is fixedly mounted on coil winding machine below cam(3)'s
On shell, tappet(53)It is packed into tappet holder(52)Sliding slot in, tappet(53)One end be equipped with cam roller, the cam of tappet
Idler wheel is mounted in the sliding slot of cam(51)It is interior, tappet(53)The other end be equipped with swing rod idler wheel, swing rod idler wheel be mounted in swing rod elongated slot
(62)It is interior;
The swing-bar mechanism includes swing link bracket(6), swing rod(61);The swing link bracket(6)Mounted on coil winding machine 3 and tensioner
(4)Between pedestal on, swing link bracket(6)Upper end is set there are one axis hole;The swing rod(61)Middle part is set there are one axis hole, swing rod
Holder(6)With swing rod(61)Axis hole connected with an axis pin, swing rod(61)It can be rotated around axis pin;Swing rod(61)With cam machine
One end of structure connection is provided with elongated slot(62), the other end is provided with several swing rod adjustment holes(63);
The transfer bar mechanism includes pusher bar support(7), push rod(71);The pusher bar support(7)It is arranged close to tensioner(4)'s
On pedestal, pusher bar support(7)Upper end is set there are one axis hole;The push rod(71)One end set there are one axis hole, pusher bar support(7)
With push rod(71)Axis hole connected with an axis pin, push rod(71)It can be rotated around axis pin;In push rod(71)The other end setting
There are one and push rod(71)Vertical shift fork(72), shift fork(72)Support tension rail(42), in push rod(71)It is provided on if
Dry push rod adjustment hole;
The pull rod(8)For the pull rod of a telescopic elasticity, one end hangs over swing rod(61)Swing rod adjustment hole(63)In, separately
One end hangs over push rod(71)On some push rod adjustment hole in.
2. a kind of aspect is than coil winder constant-tension follow-up adjustment mechanism according to claim 1, it is characterised in that:
The pull rod(8)It is a kind of spring-damper.
3. a kind of aspect according to claim 1 or claim 2 exists than coil winder constant-tension follow-up adjustment mechanism, feature
In:The swing rod(61)The swing rod adjustment hole of pull rod is installed(63)There are 5.
4. a kind of aspect is than coil winder constant-tension follow-up adjustment mechanism according to claim 3, it is characterised in that:
The push rod(71)The push rod adjustment hole of upper installation pull rod has 5.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721861755.6U CN207868061U (en) | 2017-12-27 | 2017-12-27 | A kind of aspect is than coil winder constant-tension follow-up adjustment mechanism |
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CN201721861755.6U CN207868061U (en) | 2017-12-27 | 2017-12-27 | A kind of aspect is than coil winder constant-tension follow-up adjustment mechanism |
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CN201721861755.6U Expired - Fee Related CN207868061U (en) | 2017-12-27 | 2017-12-27 | A kind of aspect is than coil winder constant-tension follow-up adjustment mechanism |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110310821A (en) * | 2019-07-22 | 2019-10-08 | 成都玖锦科技有限公司 | A kind of Miniature precision spun gold coil winding arrangement |
CN112420382A (en) * | 2020-10-16 | 2021-02-26 | 广州银变电力设备有限公司 | Coil winding cable turn tensioning device |
-
2017
- 2017-12-27 CN CN201721861755.6U patent/CN207868061U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110310821A (en) * | 2019-07-22 | 2019-10-08 | 成都玖锦科技有限公司 | A kind of Miniature precision spun gold coil winding arrangement |
CN112420382A (en) * | 2020-10-16 | 2021-02-26 | 广州银变电力设备有限公司 | Coil winding cable turn tensioning device |
CN112420382B (en) * | 2020-10-16 | 2022-04-05 | 广州银变电力设备有限公司 | Cable tensioning device for coil winding |
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Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180914 Termination date: 20191227 |
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CF01 | Termination of patent right due to non-payment of annual fee |