CN207866218U - A kind of measurer for thickness and backlight test system - Google Patents
A kind of measurer for thickness and backlight test system Download PDFInfo
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Abstract
本实用新型公开一种厚度测量装置及背光测试系统,涉及显示技术领域,以提高背光模组厚度测量效率的同时,提高背光模组厚度数据的测量准确性。所述厚度测量装置包括至少一个测量机构,每个测量机构包括与压力感应模块分别连接的第一弹性挤压模块和第二弹性挤压模块,第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面相对,第一弹性挤压模块和第二弹性挤压模块之间设有控制第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面开合的第一驱动模块。所述背光测试系统包括上述技术方案所提的厚度测量装置。本实用新型提供的厚度测量装置及背光测试系统用于背光检测中。
The utility model discloses a thickness measuring device and a backlight testing system, which relate to the field of display technology and are used to improve the thickness measurement efficiency of the backlight module and at the same time improve the measurement accuracy of the thickness data of the backlight module. The thickness measuring device includes at least one measuring mechanism, each measuring mechanism includes a first elastic extruding module and a second elastic extruding module respectively connected to the pressure sensing module, the extruding surface of the first elastic extruding module and the second elastic extruding module The extruding surfaces of the elastic extruding modules are opposite to each other, and the extrusion surface of the first elastic extruding module and the extruding surface of the second elastic extruding module are controlled to open combined first drive module. The backlight testing system includes the thickness measuring device mentioned in the above technical solution. The thickness measuring device and the backlight test system provided by the utility model are used in backlight detection.
Description
技术领域technical field
本实用新型涉及显示技术领域,尤其涉及一种厚度测量装置及背光测试系统。The utility model relates to the field of display technology, in particular to a thickness measuring device and a backlight testing system.
背景技术Background technique
背光模组是一种液晶显示器的重要组件,其能够为显示面板提供背光,使得显示面板显示画面;因此,背光模组的质量对显示面板所显示的画面有着极大的影响。The backlight module is an important component of a liquid crystal display, which can provide backlight for the display panel, so that the display panel displays images; therefore, the quality of the backlight module has a great influence on the images displayed on the display panel.
而为了保证所制作的背光模组符合要求,在完成背光模组的制作后,需要对背光模组的厚度进行测量。目前使用游标卡尺手工卡住背光模组需要测试位置,并在游标卡尺上直接读取厚度数值,但这种测量方式效率比较低,人为因素影响大,导致所测量的背光模组厚度数据不准确。In order to ensure that the fabricated backlight module meets the requirements, it is necessary to measure the thickness of the backlight module after the fabrication of the backlight module is completed. At present, using a vernier caliper to manually clamp the backlight module needs to test the position, and directly read the thickness value on the vernier caliper, but this measurement method is relatively inefficient, and human factors are greatly affected, resulting in inaccurate thickness data of the backlight module measured.
实用新型内容Utility model content
本实用新型的目的在于提供一种厚度测量装置及背光测试系统,以提高背光模组厚度测量效率的同时,提高背光模组厚度数据的测量准确性。The purpose of the utility model is to provide a thickness measuring device and a backlight testing system, so as to improve the thickness measurement efficiency of the backlight module and at the same time improve the measurement accuracy of the thickness data of the backlight module.
为了实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种厚度测量装置,该厚度测量装置包括至少一个测量机构,每个所述测量机构包括与压力感应模块分别连接的第一弹性挤压模块和第二弹性挤压模块,所述第一弹性挤压模块的挤压面和所述第二弹性挤压模块的挤压面相对,所述第一弹性挤压模块和所述第二弹性挤压模块之间设有控制所述第一弹性挤压模块的挤压面和所述第二弹性挤压模块的挤压面开合的第一驱动模块。A thickness measuring device, the thickness measuring device includes at least one measuring mechanism, each of which includes a first elastic extruding module and a second elastic extruding module respectively connected to a pressure sensing module, the first elastic extruding module The extrusion surface of the compression module is opposite to the extrusion surface of the second elastic extrusion module, and a control device for controlling the first elastic extrusion is installed between the first elastic extrusion module and the second elastic extrusion module. A first drive module for opening and closing the extrusion surface of the module and the extrusion surface of the second elastic extrusion module.
与现有技术相比,本实用新型提供的厚度测量装置中,至少一个测量机构所包括的第一弹性挤压模块和第二弹性挤压模块之间设有控制第一弹性挤压模块的挤压面和所述第二弹性挤压模块的挤压面开合的第一驱动模块,使得在测量背光模组厚度时,每个测量机构所包括的第一驱动模块控制第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面打开,将背光模组放入第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面之间,接着利用第一驱动模块控制第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面逐渐接近并挤压背光模组;在这个过程中,只要利用压力感应模块检测到第一弹性挤压模块和第二弹性挤压模块在初始状态和测量状态的压力变化,然后利用弹性力学原理,就能够得到第一弹性挤压模块和第二弹性挤压模块在初始状态和测量状态的形变距离变化量;而由于第一弹性挤压模块和第二弹性挤压模块在初始状态和测量状态的形变距离变化量,是因为测量状态背光模组位于第一弹性挤压模块的挤压面和所述第二弹性挤压模块的挤压面之间所产生的,因此,第一弹性挤压模块和第二弹性挤压模块在初始状态和测量状态的形变距离变化量实质等于背光模组的厚度。Compared with the prior art, in the thickness measuring device provided by the utility model, at least one measuring mechanism includes a first elastic extruding module and a second elastic extruding module to control the extrusion of the first elastic extruding module. The first driving module for opening and closing the pressing surface and the pressing surface of the second elastic extrusion module, so that when measuring the thickness of the backlight module, the first driving module included in each measuring mechanism controls the first elastic extrusion module The extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module are opened, the backlight module is placed between the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module, and then the second elastic extrusion module is used A driving module controls the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module to gradually approach and squeeze the backlight module; in this process, as long as the pressure sensing module detects that the first elastic extrusion The pressure changes of the compression module and the second elastic extrusion module in the initial state and the measurement state, and then using the principle of elastic mechanics, the deformation distance of the first elastic extrusion module and the second elastic extrusion module in the initial state and the measurement state can be obtained and because the deformation distance variation of the first elastic extrusion module and the second elastic extrusion module in the initial state and the measurement state is because the measurement state backlight module is located on the extrusion surface of the first elastic extrusion module and the Therefore, the amount of change in the deformation distance between the first elastic extrusion module and the second elastic extrusion module in the initial state and the measurement state is substantially equal to the thickness of the backlight module .
可见,本实用新型提供的厚度测量装置能够基于弹性力学原理,将第一弹性挤压模块和第二弹性挤压模块因为背光模组放入所产生的压力变化量转换成形变距离变化量,从而得到背光模组厚度,实现了背光模组厚度的自动化测量,从而提高了背光模组厚度测量的效率,并减少了人为因素的影响,提高了背光模组厚度测量的准确性。It can be seen that the thickness measurement device provided by the utility model can convert the pressure change generated by the first elastic extrusion module and the second elastic extrusion module due to the backlight module into the deformation distance change based on the principle of elastic mechanics, thereby The thickness of the backlight module is obtained, and the automatic measurement of the thickness of the backlight module is realized, thereby improving the efficiency of measuring the thickness of the backlight module, reducing the influence of human factors, and improving the accuracy of the thickness measurement of the backlight module.
本实用新型还提供了一种背光测试系统,该背光测试系统包括点灯装置,扫描装置以及上述技术方案提供的所述的厚度测量装置。The utility model also provides a backlight test system, which includes a lighting device, a scanning device and the thickness measuring device provided by the above technical solution.
与现有技术相比,本实用新型提供的背光测试系统的有益效果与上述技术方案提供的厚度测量装置的有益效果相同,在此不做赘述。Compared with the prior art, the beneficial effect of the backlight testing system provided by the utility model is the same as that of the thickness measuring device provided by the above technical solution, and will not be repeated here.
附图说明Description of drawings
此处所说明的附图用来提供对本实用新型的进一步理解,构成本实用新型的一部分,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the utility model and constitute a part of the utility model. The schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an improper limitation of the utility model . In the attached picture:
图1为本实用新型实施例提供的厚度测量装置的结构示意图一;Fig. 1 is a structural schematic diagram 1 of a thickness measuring device provided by an embodiment of the present invention;
图2为本实用新型实施例提供的厚度测量装置的结构示意图二;Fig. 2 is the structural schematic diagram II of the thickness measuring device provided by the embodiment of the present invention;
图3为本实用新型实施例中测量机构在初始状态时的结构示意图;Fig. 3 is a schematic structural view of the measuring mechanism in the initial state in the embodiment of the utility model;
图4为本实用新型实施例中测量机构在开合状态时的结构示意图;Fig. 4 is a schematic structural view of the measuring mechanism in the opening and closing state in the embodiment of the utility model;
图5为本实用新型实施例中测量机构在测量状态的结构示意图;Fig. 5 is a schematic structural view of the measuring mechanism in the measuring state in the embodiment of the present invention;
图6为本实用新型实施例中定位机构与传送单元配合使用的状态图。Fig. 6 is a state diagram of the cooperation between the positioning mechanism and the transmission unit in the embodiment of the present invention.
附图标记:Reference signs:
1-测量机构, 10-第一驱动模块;1-measuring mechanism, 10-the first drive module;
10a-第一架体, 100a-第一安装孔;10a-the first frame body, 100a-the first mounting hole;
101a-第一压杆, 102a-第一限位件;101a-the first pressing rod, 102a-the first limiting member;
103a-第一回力弹簧, 10b-第二架体;103a-the first return force spring, 10b-the second frame body;
100b-第二限位件, 101b-第二压杆;100b-the second limiting member, 101b-the second pressing rod;
102b-第二限位件, 103b-第二回力弹簧;102b-the second limiter, 103b-the second return force spring;
11-第一测量机构, 110-第一连接杆;11-the first measuring mechanism, 110-the first connecting rod;
12-第二测量机构, 120-第二连接杆;12-the second measuring mechanism, 120-the second connecting rod;
2-底座, 21-第一安装轴;2-base, 21-the first installation shaft;
210-第一导向槽, 22-第二安装轴;210-the first guide groove, 22-the second installation shaft;
220-第二导向槽, 311-第一方向正向挡墙;220-the second guide groove, 311-the positive retaining wall in the first direction;
312-第一方向负向挡墙, 321-第二方向正向挡墙;312-negative retaining wall in the first direction, 321-positive retaining wall in the second direction;
322-第二方向负向挡墙, 41-第一压力感应器;322-the negative retaining wall in the second direction, 41-the first pressure sensor;
42-第二压力感应器, 5-扫描装置;42-second pressure sensor, 5-scanning device;
6-定位机构, 60-第二驱动模块;6-positioning mechanism, 60-the second drive module;
61-第一伸缩架, 62-第二伸缩架;61-the first telescopic frame, 62-the second telescopic frame;
7-传送单元, 70-缝隙;7-transmission unit, 70-slit;
71-第一传送带, 72-第二传送带;71 - the first conveyor belt, 72 - the second conveyor belt;
8-点灯装置。8- Lighting device.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1~图3,本实用新型实施例提供的厚度测量装置包括至少一个测量机构1,每个测量机构1包括与压力感应模块分别连接的第一弹性挤压模块和第二弹性挤压模块,第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面相对,第一弹性挤压模块和第二弹性挤压模块之间设有控制第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面开合的第一驱动模块10。其中,本实用新型实施例提供的厚度测量装置处在初始状态,每个测量机构1的第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面彼此接触。本实用新型实施例提供的厚度测量装置处在测量状态,背光模组位于每个测量机构1的第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面之间,且背光模组的顶部与每个测量机构1的第一弹性挤压模块的挤压面接触,背光模组的底部与每个测量机构1的第二弹性挤压模块的挤压面接触。Please refer to Figures 1 to 3, the thickness measuring device provided by the embodiment of the present invention includes at least one measuring mechanism 1, and each measuring mechanism 1 includes a first elastic extruding module and a second elastic extruding module respectively connected to the pressure sensing module module, the extrusion surface of the first elastic extrusion module is opposite to the extrusion surface of the second elastic extrusion module, and a control device for controlling the first elastic extrusion module is arranged between the first elastic extrusion module and the second elastic extrusion module. The extrusion surface and the extrusion surface of the second elastic extrusion module are opened and closed by the first driving module 10 . Wherein, the thickness measuring device provided by the embodiment of the present invention is in an initial state, and the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module of each measuring mechanism 1 are in contact with each other. The thickness measurement device provided by the embodiment of the present invention is in the measurement state, and the backlight module is located between the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module of each measuring mechanism 1, and The top of the backlight module is in contact with the extrusion surface of the first elastic extrusion module of each measuring mechanism 1 , and the bottom of the backlight module is in contact with the extrusion surface of the second elastic extrusion module of each measurement mechanism 1 .
可以理解的是,本实用新型实施例中第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面相对可以理解为第一弹性挤压模块的挤压面和所述第二弹性挤压模块的挤压面平行,此时当背光模组位于第一弹性挤压模块的挤压面和所述第二弹性挤压模块的挤压面之间,就能够保证所测量的背光模组厚度数据准确,避免人工才操作游标卡尺难以保证背光模组与游标卡尺的上下接触面完全平行的问题。It can be understood that the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module in the embodiment of the utility model are opposite, which can be understood as the extrusion surface of the first elastic extrusion module and the first elastic extrusion module. The extrusion surfaces of the two elastic extrusion modules are parallel. At this time, when the backlight module is located between the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module, the measured The thickness data of the backlight module is accurate, avoiding the problem that it is difficult to ensure that the upper and lower contact surfaces of the backlight module and the vernier caliper are completely parallel to each other when manually operating the vernier caliper.
下面结合附图1~图5对本实用新型实施例提供的厚度测量装置的厚度测量的操作过程进行详细说明。The operation process of the thickness measurement of the thickness measurement device provided by the embodiment of the present invention will be described in detail below with reference to the accompanying drawings 1 to 5 .
第一步,利用每个测量机构1的第一驱动模块10控制第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面从彼此接触调整至二者之间保持距离;In the first step, the first driving module 10 of each measuring mechanism 1 is used to control the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module from contacting each other to maintaining a distance between them;
第二步,将待测的背光模组放入每个测量机构1的第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面之间;In the second step, the backlight module to be tested is placed between the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module of each measuring mechanism 1;
第三步,利用每个测量机构1的第一驱动模块10控制第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面逐渐接近,直到第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面停止接近为止,此时厚度测量装置处在测量状态。The third step is to use the first drive module 10 of each measuring mechanism 1 to control the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module to gradually approach until the extrusion surface of the first elastic extrusion module The thickness measuring device is in a measuring state until the pressing surface and the extrusion surface of the second elastic extrusion module stop approaching.
其中,当厚度测量装置处在初始状态,压力感应模块检测每个测量机构1的第一弹性挤压模块所承受的压力F10,第二弹性挤压模块所承受的压力F20。Wherein, when the thickness measuring device is in the initial state, the pressure sensing module detects the pressure F10 borne by the first elastic extruding module and the pressure F20 borne by the second elastic extruding module of each measuring mechanism 1 .
当厚度测量装置测量待测背光模组时,厚度测量装置处在测量状态,压力感应模块检测检测每个测量机构1的第一弹性挤压模块所承受的压力F11,第二弹性挤压模块所承受的压力F21。When the thickness measuring device measures the backlight module to be tested, the thickness measuring device is in the measuring state, and the pressure sensing module detects and detects the pressure F11 that the first elastic extrusion module of each measuring mechanism 1 bears, and the pressure F11 that the second elastic extrusion module bears Under pressure F21.
本实用新型实施例提供的厚度测量装置处在初始状态,第一弹性挤压模块的挤压面向第二弹性挤压模块的挤压面施加一定的作用力,使得第二弹性挤压模块发生一定的弹性回缩;同时,第二弹性挤压模块的挤压面向第一弹性挤压模块的挤压面施加一定的反作用力,使得第一弹性挤压模块发生一定的弹性回缩;当本实用新型实施例提供的厚度测量装置处在测量状态,第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面虽然对背光模组进行挤压,但是由于所测量的背光模组能够向第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面施加反作用力,这些反作用力促使第一弹性挤压模块和第二弹性挤压模块发生弹性回缩,基于此,根据第一弹性挤压模块和第二弹性挤压模块已知的弹性系数K,按照弹性力学原理,得到背光模组的厚度H。The thickness measuring device provided by the embodiment of the utility model is in the initial state, and the extrusion surface of the first elastic extrusion module exerts a certain force on the extrusion surface of the second elastic extrusion module, so that a certain force occurs on the second elastic extrusion module. elastic retraction; at the same time, the extrusion surface of the second elastic extrusion module exerts a certain reaction force on the extrusion surface of the first elastic extrusion module, so that the first elastic extrusion module undergoes a certain elastic retraction; when the utility model The thickness measuring device provided by the novel embodiment is in the measuring state, although the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module squeeze the backlight module, but due to the measured backlight module The group can apply a reaction force to the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module, and these reaction forces promote the elastic retraction of the first elastic extrusion module and the second elastic extrusion module, Based on this, according to the known elastic coefficient K of the first elastic extrusion module and the second elastic extrusion module, and according to the principle of elastic mechanics, the thickness H of the backlight module is obtained.
H=△L=△F/K=[(F11+F21)-(F10+F20)]/K,△F为实测压力差,△L为第一弹性挤压模块的形变距离差和第二弹性挤压模块的形变距离差。H=△L=△F/K=[(F11+F21)-(F10+F20)]/K, △F is the measured pressure difference, △L is the deformation distance difference of the first elastic extrusion module and the second elasticity The deformation distance of the extrusion module is poor.
当然本实用新型实施例提供的厚度测量装置在测量背光模组的厚度同时,还能够检测背光模组的厚度是否符合要求。Of course, the thickness measuring device provided by the embodiment of the present invention can also detect whether the thickness of the backlight module meets the requirements while measuring the thickness of the backlight module.
具体而言,基于弹性力学原理,根据预设厚度范围H0,得到预设压力差范围△F0,△F0=(F01+F02)-(F10+F20),并将预设压力差范围△F0存储;厚度测量装置测量符合厚度要求的背光模组时,厚度测量装置处在测量状态,压力感应模块检测每个测量机构1的第一弹性挤压模块所承受的压力F01,第二弹性挤压模块所承受的压力F02。Specifically, based on the principle of elastic mechanics, according to the preset thickness range H0, the preset pressure difference range △F0 is obtained, △F0=(F01+F02)-(F10+F20), and the preset pressure difference range △F0 is stored ; When the thickness measuring device measures the backlight module that meets the thickness requirements, the thickness measuring device is in the measurement state, and the pressure sensing module detects the pressure F01 that the first elastic extrusion module of each measuring mechanism 1 bears, and the second elastic extrusion module The pressure F02.
在测量待测背光模组的厚度时,压力感应模块只要检测每个测量机构1的第一弹性挤压模块所承受的压力和第二弹性挤压模块所承受的压力,根据厚度测量装置在初始状态和测量状态压力感应模块所检测的相关压力进行简单的加减运算,得到实测压力差△F,然后通过判断实测压力差△F是否位于预设压力差范围△F0内,就可以判断所测量的背光模组的厚度是否符合要求。When measuring the thickness of the backlight module to be tested, the pressure sensing module only needs to detect the pressure that the first elastic extrusion module of each measuring mechanism 1 bears and the pressure that the second elastic extrusion module bears. State and measurement state The relevant pressure detected by the pressure sensing module is simply added and subtracted to obtain the measured pressure difference △F, and then the measured pressure difference △F can be judged by judging whether the measured pressure difference △F is within the preset pressure difference range △F0. Whether the thickness of the backlight module meets the requirements.
需要说明的是,本实用新型实施例中只需要利用压力感应单元感应每个测量机构所包括的第一弹性挤压模块所承受的压力和第二弹性挤压模块所承受的压力,然后对压力感应模块所检测的压力数据进行简单的加、减、乘、除、或者判断等简单的逻辑运算,就能够得到所需要的背光模组厚度数据,该运算过程可以通过与压力感应模块连接的处理器实现,也可以通过现有的逻辑运算电路实现,并不需要对现有技术做出改进。而为了方便显示,本实用新型实施例中处理器可与显示设备连接,通过显示设备显示所测得的背光模组的厚度数据。It should be noted that, in the embodiment of the utility model, it is only necessary to use the pressure sensing unit to sense the pressure on the first elastic extruding module and the pressure on the second elastic extruding module included in each measuring mechanism, and then measure the pressure The pressure data detected by the sensing module can be simply added, subtracted, multiplied, divided, or judged by simple logic operations, and the required thickness data of the backlight module can be obtained. This operation process can be processed through the connection with the pressure sensing module. It can also be realized by an existing logic operation circuit, and does not need to make improvements to the existing technology. For the convenience of display, the processor in the embodiment of the present invention can be connected with a display device, and the measured thickness data of the backlight module can be displayed through the display device.
由上可见,本实用新型实施例提供的厚度测量装置中,至少一个测量机构1所包括的第一弹性挤压模块和第二弹性挤压模块之间设有控制第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面开合的第一驱动模块10,使得在测量背光模组厚度时,每个测量机构1所包括的第一驱动模块10控制第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面逐渐远离,以将背光模组放入第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面之间,接着利用第一驱动模块10控制第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面逐渐接近并挤压背光模组;在这个过程中,只要利用压力感应模块检测到第一弹性挤压模块和第二弹性挤压模块在初始状态和测量状态的压力变化,然后利用根据弹性力学原理就能够得到第一弹性挤压模块和第二弹性挤压模块在初始状态和测量状态的形变距离变化量;而由于第一弹性挤压模块和第二弹性挤压模块在初始状态和测量状态的形变距离变化量,是因为测量状态背光模组位于第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面之间所产生的,因此,第一弹性挤压模块和第二弹性挤压模块在初始状态和测量状态的形变距离变化量实质等于背光模组的厚度。It can be seen from the above that, in the thickness measuring device provided by the embodiment of the present invention, at least one measuring mechanism 1 includes a first elastic extruding module and a second elastic extruding module to control the extrusion of the first elastic extruding module. The pressing surface and the first driving module 10 of the pressing surface of the second elastic extrusion module are opened and closed, so that when measuring the thickness of the backlight module, the first driving module 10 included in each measuring mechanism 1 controls the first elastic extrusion The extrusion surface of the module and the extrusion surface of the second elastic extrusion module are gradually separated, so that the backlight module is placed between the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module, Then use the first drive module 10 to control the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module to gradually approach and extrude the backlight module; in this process, as long as the pressure sensing module detects The pressure changes of the first elastic extrusion module and the second elastic extrusion module in the initial state and the measurement state, and then use the principle of elastic mechanics to obtain the initial state and measurement of the first elastic extrusion module and the second elastic extrusion module. The deformation distance change amount of the state; and because the deformation distance change amount of the first elastic extrusion module and the second elastic extrusion module in the initial state and the measurement state is because the measurement state backlight module is located at the squeeze of the first elastic extrusion module produced between the pressing surface and the extrusion surface of the second elastic extrusion module, therefore, the amount of change in the deformation distance between the first elastic extrusion module and the second elastic extrusion module in the initial state and the measurement state is substantially equal to that of the backlight module thickness of.
可见,本实用新型实施例提供的厚度测量装置能够基于弹性力学原理,将第一弹性挤压模块和第二弹性挤压模块因为背光模组放入所产生的压力变化量转换成形变距离变化量,从而得到背光模组厚度,实现了背光模组厚度的自动化测量,从而提高了背光模组厚度测量的效率,并减少了人为因素的影响,提高了背光模组厚度测量的准确性。It can be seen that the thickness measurement device provided by the embodiment of the present invention can convert the pressure change generated by the first elastic extrusion module and the second elastic extrusion module due to the backlight module into the deformation distance change amount based on the principle of elastic mechanics , thereby obtaining the thickness of the backlight module, realizing the automatic measurement of the thickness of the backlight module, thereby improving the efficiency of the thickness measurement of the backlight module, reducing the influence of human factors, and improving the accuracy of the thickness measurement of the backlight module.
例如:现有技术采用游标开始测量背光模组的厚度时,由于手动操作游标卡尺,导致游标卡尺的卡合力度不可控,使得游标卡尺所测量的厚度数据不准确;而本实用新型实施例中第一驱动模块10驱动第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面开合,使得第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面对于背光模组所施加的挤压力可控化,使得背光模组的胶框浮起的情况下,能够利用第一驱动模块10控制第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面对于背光模组施加最大的挤压力,保证背光模组的胶框在浮起的情况下,仍然能够准确测量厚度数据。For example: when using the vernier in the prior art to start measuring the thickness of the backlight module, due to the manual operation of the vernier caliper, the engagement force of the vernier caliper is uncontrollable, making the thickness data measured by the vernier caliper inaccurate; The module 10 drives the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module to open and close, so that the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module are opposite to each other. The extrusion force exerted by the backlight module can be controlled, so that when the plastic frame of the backlight module floats, the first driving module 10 can be used to control the extrusion surface of the first elastic extrusion module and the second elastic extrusion The extrusion surface of the module exerts the maximum extrusion force on the backlight module to ensure that the thickness data can still be accurately measured when the rubber frame of the backlight module is floating.
又例如:现有技术中如果遇到背光模组的测量位置出现内翘曲,采用常规的游标卡尺测量所得数厚度数据并不是测量位置的厚度。而本实用新型实施例中第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面相对,利用第一驱动模块10控制第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面沿着固定方向逐渐接近,保证了所测量的厚度数据为测量位置的实际厚度,以便通过比对多个测量位置的厚度数据,确定背光模组是否出现内翘曲的问题。Another example: in the prior art, if the measurement position of the backlight module encounters internal warping, the thickness data obtained by using a conventional vernier caliper measurement is not the thickness of the measurement position. In the embodiment of the utility model, the extrusion surface of the first elastic extrusion module is opposite to the extrusion surface of the second elastic extrusion module, and the first driving module 10 is used to control the extrusion surface of the first elastic extrusion module and the second extrusion surface of the second elastic extrusion module. The extrusion surface of the elastic extrusion module gradually approaches along a fixed direction, ensuring that the measured thickness data is the actual thickness of the measurement position, so as to determine whether the backlight module has internal warpage by comparing the thickness data of multiple measurement positions The problem.
示例性的,本实用新型实施例中第一弹性挤压模块和第二弹性挤压模块的结构相同,下面结合图3~图5分别说明。Exemplarily, the structures of the first elastic extruding module and the second elastic extruding module in the embodiment of the present invention are the same, which will be described respectively below with reference to FIGS. 3 to 5 .
第一弹性挤压模块包括第一架体10a和第一压杆101a,第一架体10a开设有第一安装孔100a,第一压杆101a的一端可伸缩的设在第一安装孔100a内;第一压杆101a的杆体上设有第一回力弹簧103a,第一架体10a上设有用于对第一回力弹簧103a进行限位的第一限位件102a。为了防止第一回力弹簧103a受到所测量的背光模组的反作用力较大的情况下,第一回力弹簧103a被挤入第一安装孔100a内,第一回力弹簧103a的直径应当大于第一安装孔100a,以避免第一回力弹簧103a被挤入第一安装孔100a内。The first elastic extrusion module includes a first frame body 10a and a first compression rod 101a, the first frame body 10a is provided with a first installation hole 100a, and one end of the first compression rod 101a is telescopically arranged in the first installation hole 100a ; The body of the first pressure rod 101a is provided with a first return spring 103a, and the first frame body 10a is provided with a first limiting member 102a for limiting the first return spring 103a. In order to prevent the first return spring 103a from being squeezed into the first installation hole 100a when the measured reaction force of the backlight module is large, the diameter of the first return spring 103a should be larger than the first installation hole 100a. The hole 100a is used to prevent the first return spring 103a from being squeezed into the first installation hole 100a.
相应的,第二弹性挤压模块包括第二架体10b和第二压杆101b,第二架体10b开设有第二安装孔,第二压杆101b的一端可伸缩的设在第二安装孔内;第二压杆101b的杆体上设有第二回力弹簧103b,第二架体10b上设有用于对第二回力弹簧103b进行限位的第二限位件100b。为了防止第二回力弹簧103b受到所测量的背光模组的反作用力较大的情况下,第二回力弹簧103b被挤入第二安装孔内,第二回力弹簧103b的直径应当大于第一安装孔100a,以避免第二回力弹簧103b被挤入第二安装孔100b内。Correspondingly, the second elastic extrusion module includes a second frame body 10b and a second pressure rod 101b, the second frame body 10b is provided with a second installation hole, and one end of the second pressure rod 101b is telescopically arranged in the second installation hole Inside: the rod body of the second pressure rod 101b is provided with a second return spring 103b, and the second frame body 10b is provided with a second limiting member 100b for limiting the second return spring 103b. In order to prevent the second return spring 103b from being squeezed into the second installation hole when the measured reaction force of the backlight module is large, the diameter of the second return spring 103b should be larger than the first installation hole 100a to prevent the second return spring 103b from being squeezed into the second installation hole 100b.
其中,第一压杆101a的挤压面远离第一压杆101a设在第一安装孔100a内的端部,第二压杆101b的挤压面远离第二压杆101b设在第二安装孔内的端部,第一压杆101a的挤压面和第二挤压杆的挤压面相对,第一架体10a和第二架体10b之间通过第一驱动模块10连接,使得第一驱动模块10控制第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面逐渐远离时,第一架体10a和第二架体10b之间的距离逐渐增大,此时第一回力弹簧103a和第二回力弹簧103b没有受到任何挤压,处在自由状态;当第一驱动模块10控制第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面逐渐接近,并最终因为所测量的背光模组存在而停止接近时,此时因为背光模组向第一压杆101a的挤压面和第二压杆101b的挤压面施加反作用力,使得第一压杆101a向第一安装孔100a的方向移动,但由于第一限位件102a的存在,在第一压杆101a向第一安装孔100a的方向移动的过程中,第一回力弹簧103a被第一限位件102a限位,呈现压缩状态;同理,第二压杆101b向第二安装孔的方向移动,但由于第二限位件100b的存在,在第二压杆101b向第二安装孔的方向移动的过程中,第二回力弹簧103b被第一限位件102a限位,呈现压缩状态。Wherein, the extrusion surface of the first compression rod 101a is far away from the end portion of the first compression rod 101a arranged in the first installation hole 100a, and the extrusion surface of the second compression rod 101b is arranged in the second installation hole away from the second compression rod 101b The inner end, the extrusion surface of the first compression rod 101a is opposite to the extrusion surface of the second extrusion rod, and the first frame body 10a and the second frame body 10b are connected by the first driving module 10, so that the first When the driving module 10 controls the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module to gradually move away, the distance between the first frame body 10a and the second frame body 10b gradually increases. The first return force spring 103a and the second return force spring 103b are not subjected to any extrusion, and are in a free state; when the first driving module 10 controls the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module When approaching gradually, and finally stopping due to the existence of the measured backlight module, at this time, because the backlight module exerts a reaction force on the extrusion surface of the first pressing rod 101a and the pressing surface of the second pressing rod 101b, the second pressing rod 101b A pressing rod 101a moves toward the first mounting hole 100a, but due to the existence of the first stopper 102a, when the first pressing rod 101a moves toward the first mounting hole 100a, the first return spring 103a is The first limiting member 102a is limited and presents a compressed state; similarly, the second pressing rod 101b moves toward the direction of the second mounting hole, but due to the existence of the second limiting member 100b, when the second pressing rod 101b moves toward the second During the movement in the direction of the installation hole, the second return spring 103b is limited by the first limiting member 102a and presents a compressed state.
具体的,如图1~图5,第一限位件102a包括设在第一架体10a上的第一限位套,相应的第一压杆101a包括第一连接杆110以及与第一连接杆110的端部连接的第一压头,第一回力弹簧103a设在第一连接杆110的杆体上,第一杆体背离第一压头的一端穿过第一限位套设在第一安装孔100a内,第一回力弹簧103a位于第一限位套内,第一压头位于第一限位套外。相应的,第二限位件100b包括设在第二架体10b上的第二限位套,相应的第二压杆101b包括第二连接杆120以及与第二连接杆120的端部连接的第二压头,第二回力弹簧103b设在第二连接杆120的杆体上,第二杆体背离第二压头的二端穿过第二限位套设在第二安装孔内,第二回力弹簧103b位于第二限位套内,第二压头位于第二限位套外。其中,第一压头的挤压面和第二压头的挤压面相对,以保证第一压头的挤压面与第二压透的挤压面平行。Specifically, as shown in Figures 1 to 5, the first limiting member 102a includes a first limiting sleeve arranged on the first frame body 10a, and the corresponding first pressing rod 101a includes a first connecting rod 110 and a first connecting rod 110. The first pressure head connected to the end of the rod 110, the first return spring 103a is arranged on the rod body of the first connecting rod 110, and the end of the first rod body away from the first pressure head passes through the first limit sleeve and is installed on the first installation. In the hole 100a, the first return spring 103a is located inside the first limiting sleeve, and the first pressure head is located outside the first limiting sleeve. Correspondingly, the second limiting member 100b includes a second limiting sleeve arranged on the second frame body 10b, and the corresponding second pressing rod 101b includes a second connecting rod 120 and a connecting rod connected to the end of the second connecting rod 120 . The second pressure head, the second return force spring 103b is arranged on the rod body of the second connecting rod 120, and the two ends of the second rod body away from the second pressure head pass through the second limit and are sleeved in the second mounting hole, and the second return force The spring 103b is located inside the second limiting sleeve, and the second pressure head is located outside the second limiting sleeve. Wherein, the extrusion surface of the first pressure head is opposite to the extrusion surface of the second pressure head, so as to ensure that the extrusion surface of the first pressure head is parallel to the extrusion surface of the second pressure penetration.
进一步,如图3所示,对于压力感应模块来说,压力感应模块包括与测量机构1一一对应的多组压力感应器,每组压力感应器包括用于检测对应所述测量机构1包括的第一回力弹簧103a压力的第一压力感应器41,以及用于检测对应测量机构1包括的第二回力弹簧103b压力的第二压力感应器42。第一压力感应器41可设在第一安装孔100a的孔口,第二压力感应器42可设在第二安装孔100b的孔口;若采用处理器处理压力数据,处理器与每组压力感应器所包括的第一压力感应器41和第二压力感应器42连接。Further, as shown in FIG. 3 , for the pressure sensing module, the pressure sensing module includes multiple sets of pressure sensors corresponding to the measuring mechanism 1 one by one, and each set of pressure sensors includes a sensor for detecting The first pressure sensor 41 for the pressure of the first return spring 103a, and the second pressure sensor 42 for detecting the pressure of the second return spring 103b included in the corresponding measuring mechanism 1 . The first pressure sensor 41 can be located at the orifice of the first mounting hole 100a, and the second pressure sensor 42 can be located at the orifice of the second mounting hole 100b; if a processor is used to process pressure data, the processor and each group of pressure The sensors include a first pressure sensor 41 and a second pressure sensor 42 connected.
如图3~图5所示,当测量的背光模组位于第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面之间,第一驱动模块10控制控制第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面逐渐接近,由于所测量的背光模组的存在,第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面无法接触,所测量的背光模组向第一压头的挤压面和第二压头的挤压面施加反作用力,使得与第一压头连接的第一连接杆110向第一安装孔100a所在方向移动,此时位于第一限位套内的第一回力弹簧103a受到第一安装孔100a的阻碍,无法随着第一连接杆110向第一安装孔100a所在方向移动,且受到第一限位套的限位,使得第一回力弹簧103a只能依靠自身弹性发生回缩;而由于第一压力感应器41设在第一弹性安装孔的孔口,这使得第一回力弹簧103a在发生回缩时,第一压力感应器41能够测得第一回力弹簧103a所承受的压力。同理,与第二压头连接的第二连接杆120向第二安装孔所在方向移动,位于第二限位套内的第二回力弹簧103b受到第二安装孔的阻碍,无法随着第二连接杆120向第二安装孔所在方向移动,且受到第二限位套的限位,使得第二回力弹簧103b只能依靠自身弹性发生回缩;而由于第二压力感应器42设在第二弹性安装孔的孔口,这使得第二回力弹簧103b在发生回缩时,第二压力感应器42能够测得第二回力弹簧103b所承受的压力。As shown in Figures 3 to 5, when the measured backlight module is located between the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module, the first driving module 10 controls the first elastic extrusion module. The extrusion surface of the extrusion module and the extrusion surface of the second elastic extrusion module approach gradually. Due to the existence of the measured backlight module, the extrusion surface of the first elastic extrusion module and the extrusion surface of the second elastic extrusion module The pressure surface cannot be contacted, and the measured backlight module exerts a reaction force on the extrusion surface of the first pressure head and the extrusion surface of the second pressure head, so that the first connecting rod 110 connected with the first pressure head is installed toward the first pressure head. The direction of the hole 100a moves. At this time, the first return spring 103a located in the first limiting sleeve is hindered by the first installation hole 100a, and cannot move in the direction of the first installation hole 100a along with the first connecting rod 110, and is subject to The position limiting of the first spacer sleeve makes the first return spring 103a only rely on its own elasticity to retract; and because the first pressure sensor 41 is arranged at the opening of the first elastic mounting hole, this makes the first return spring 103a When retraction occurs, the first pressure sensor 41 can measure the pressure on the first return spring 103a. Similarly, the second connecting rod 120 connected to the second pressure head moves toward the direction of the second mounting hole, and the second return spring 103b located in the second limiting sleeve is hindered by the second mounting hole and cannot follow the second mounting hole. The connecting rod 120 moves toward the direction of the second mounting hole, and is limited by the second limiting sleeve, so that the second return spring 103b can only retract by its own elasticity; and since the second pressure sensor 42 is located on the second The orifice of the elastic mounting hole enables the second pressure sensor 42 to measure the pressure on the second return spring 103b when the second return spring 103b is retracted.
为了方便安装测量机构1,如图1所示,本实用新型实施例提供的厚度测量装置还包括底座2,底座2上还设有至少一个安装轴,安装轴上套设有对对应测量机构1进行导向的导向模块,这样就能够根据背光模组的实际尺寸,调整背光模组的测量点位置。In order to facilitate the installation of the measuring mechanism 1, as shown in Figure 1, the thickness measuring device provided by the embodiment of the present invention also includes a base 2, and at least one installation shaft is arranged on the base 2, and the corresponding measuring mechanism 1 is sleeved on the installation shaft. A guiding module for guiding, so that the position of the measuring point of the backlight module can be adjusted according to the actual size of the backlight module.
示例性的,如图1所示,导向模块的导向方向应当与第一弹性挤压模块的挤压面平行,这样才能够保证导向模块对测量机构1进行导向时,不管测量模块的位置如何移动,第一弹性挤压模块的挤压面和第二弹性挤压模块的挤压面相对且平行。Exemplarily, as shown in Figure 1, the guiding direction of the guiding module should be parallel to the extrusion surface of the first elastic extrusion module, so as to ensure that when the guiding module guides the measuring mechanism 1, no matter how the position of the measuring module moves , the extrusion surface of the first elastic extrusion module is opposite to and parallel to the extrusion surface of the second elastic extrusion module.
具体的,如图1和图2所示,本实用新型实施例中导向模块包括套设在安装轴上且能够绕安装轴转动的导向槽,第一弹性挤压模块上设有连接杆,连接杆的长度方向与导向槽的导向方向相同,连接杆位于导向槽内。具体实施时,通过控制连接杆沿着导向槽的导向方向滑动,以使得连接杆带动第一弹性挤压模块沿着导向槽的导向方向移动,进而通过第一驱动模块10带动第二弹性挤压模块沿着导向槽的导向方向移动,从而达到对测量机构1导向的目的。Specifically, as shown in Figure 1 and Figure 2, the guide module in the embodiment of the utility model includes a guide groove that is sleeved on the installation shaft and can rotate around the installation shaft, and a connecting rod is provided on the first elastic extrusion module to connect The length direction of the rod is the same as the guiding direction of the guide groove, and the connecting rod is located in the guide groove. During specific implementation, by controlling the connecting rod to slide along the guiding direction of the guide groove, the connecting rod drives the first elastic extrusion module to move along the guiding direction of the guide groove, and then drives the second elastic extrusion module 10 through the first driving module The module moves along the guiding direction of the guiding groove, so as to achieve the purpose of guiding the measuring mechanism 1 .
另外,本实用新型实施例中导向槽能够绕安装轴转动,这使得导向槽绕安装轴转动后,可以在比较大的范围内改变背光模组的测量位置,可减少需要的测量机构1的数量。In addition, in the embodiment of the utility model, the guide groove can rotate around the installation shaft, which makes it possible to change the measurement position of the backlight module in a relatively large range after the guide groove rotates around the installation shaft, which can reduce the number of measuring mechanisms 1 needed. .
而为了保证背光模组厚度测量结果的准确性,如图1和图6所示,本实用新型实施例中底座2上用于对背光模组进行定位的定位机构6。当测量机构1的第一弹性挤压模块和第二弹性挤压模块对背光模组施加压力时,背光模组不会因为压力过大而发生移位,从而保证测量结果的准确性,这样就能够避免使用游标卡尺手工测量背光模组时,完全依靠肉眼定位所导致的批次测量位置不一致的问题。In order to ensure the accuracy of the thickness measurement results of the backlight module, as shown in FIG. 1 and FIG. 6 , the positioning mechanism 6 on the base 2 in the embodiment of the present invention is used for positioning the backlight module. When the first elastic extruding module and the second elastic extruding module of the measuring mechanism 1 exert pressure on the backlight module, the backlight module will not be displaced due to excessive pressure, thereby ensuring the accuracy of the measurement results, so that It can avoid the problem of inconsistency in batch measurement positions caused by completely relying on naked eye positioning when using a vernier caliper to manually measure the backlight module.
具体的,如图1、图2和图6所示,本实用新型实施例中定位机构6包括至少一个第一伸缩架61和至少一个第二伸缩架62;至少一个第一伸缩架61和至少一个第二伸缩架62设在底座2上,每个第二伸缩架62的伸缩方向与每个第二伸缩架62的伸缩方向所在直线所形成夹角不等于0和180°,各个第一伸缩架61的伸缩方向所在直线与各个第二伸缩架62的伸缩方向所在直线均与测量状态所测量的背光模组的出光面平行;至少一个第一伸缩架61上设有用于对背光模组在第一伸缩架61的伸缩方向进行定位的第一方向正向挡墙311和第一方向负向挡墙312;至少一个第二伸缩架62上设有用于对背光模组在第二伸缩架62的伸缩方向进行定位的第二方向正向挡墙321和第二方向负向挡墙322。Specifically, as shown in Fig. 1, Fig. 2 and Fig. 6, the positioning mechanism 6 in the embodiment of the utility model includes at least one first telescopic frame 61 and at least one second telescopic frame 62; at least one first telescopic frame 61 and at least one A second telescopic frame 62 is located on the base 2, and the angle formed between the telescopic direction of each second telescopic frame 62 and the straight line where the telescopic direction of each second telescopic frame 62 is not equal to 0 and 180 °, each first telescopic frame The straight line where the telescopic direction of the frame 61 is located and the straight line where the telescopic direction of each second telescopic frame 62 is parallel to the light-emitting surface of the backlight module measured in the measurement state; The first direction positive retaining wall 311 and the first direction negative retaining wall 312 that are positioned in the telescopic direction of the first telescopic frame 61; The second direction positive blocking wall 321 and the second direction negative blocking wall 322 are positioned for the telescopic direction.
由于各个第一伸缩架61的伸缩方向所在直线与各个第二伸缩架62的伸缩方向所在直线均与测量状态所测量的背光模组的出光面平行,使得测量状态,各个第一伸缩架61通过伸缩作用控制第一方向正向挡墙311和第一方向负向挡墙312的位置时,保证第一方向正向挡墙311和第一方向负向挡墙312的移动方向始终与测量状态的背光模组的出光面平行;各个第二伸缩架62通过伸缩作用控制第二方向正向挡墙321和第二方向负向挡墙322的位置,保证第二方向正向挡墙321和第二方向负向挡墙322的移动方向始终与测量状态的背光模组的出光面平行;这样就能够保证第一伸缩架61控制第一方向正向挡墙311和第一方向负向挡墙312对背光模组在第一伸缩架61伸缩方向的定位,第二伸缩架62控制第二方向正向挡墙321和第二方向负向挡墙322对背光模组在第二伸缩架62伸缩方向的定位。Since the straight line where the telescopic direction of each first telescopic frame 61 is located and the straight line where the telescopic direction of each second telescopic frame 62 is located are parallel to the light emitting surface of the backlight module measured in the measurement state, so that in the measurement state, each first telescopic frame 61 passes When the expansion and contraction control the positions of the positive blocking wall 311 in the first direction and the negative blocking wall 312 in the first direction, it is ensured that the moving directions of the positive blocking wall 311 in the first direction and the negative blocking wall 312 in the first direction are always consistent with the measurement state. The light-emitting surfaces of the backlight module are parallel; each second telescopic frame 62 controls the positions of the positive blocking wall 321 in the second direction and the negative blocking wall 322 in the second direction through telescopic action, so as to ensure the positive blocking wall 321 in the second direction and the second negative blocking wall 322 in the second direction. The moving direction of the negative direction blocking wall 322 is always parallel to the light-emitting surface of the backlight module in the measurement state; thus, it can be ensured that the first telescopic frame 61 controls the positive blocking wall 311 in the first direction and the negative blocking wall 312 in the first direction. The positioning of the backlight module in the telescopic direction of the first telescopic frame 61, the second telescopic frame 62 controls the position of the positive blocking wall 321 in the second direction and the negative blocking wall 322 in the second direction to the backlight module in the telescopic direction of the second telescopic frame 62 position.
考虑到背光模组一般使用传送设备进行传送,如图6所示,本实用新型实施例提供的厚度测量装置还包括传送单元7,至少一个测量机构1位于传送单元7的同一侧;至于测量传送单元7一侧的测量机构1的数量,则根据背光模组靠近传送单元7一侧的测量位置决定。Considering that the backlight module is generally transported by transport equipment, as shown in Figure 6, the thickness measurement device provided by the embodiment of the present invention also includes a transport unit 7, and at least one measurement mechanism 1 is located on the same side of the transport unit 7; as for the measurement transport The quantity of the measuring mechanism 1 on the side of the unit 7 is determined according to the measuring position of the side of the backlight module close to the transmission unit 7 .
传送单元7具有至少一个沿着传送方向延伸的缝隙70,至少一个缝隙70与至少一个第二伸缩架62一一对应;当厚度测量装置处在测量状态,第一方向正向挡墙311位于传送单元7的一侧,第一方向负向挡墙312位于传送单元7的另一侧;每个第二伸缩架62所对应的第二方向正向挡墙321和第二方向负向挡墙322位于对应缝隙70内,每个第二伸缩架62的伸缩方向所在直线与所述传送方向所在直线平行。The conveying unit 7 has at least one slit 70 extending along the conveying direction, and at least one slit 70 corresponds to at least one second telescopic frame 62; when the thickness measuring device is in the measuring state, the first direction is located at the conveying wall 311. On one side of the unit 7, the negative blocking wall 312 in the first direction is located on the other side of the transmission unit 7; the positive blocking wall 321 in the second direction and the negative blocking wall 322 in the second direction corresponding to each second telescopic frame 62 Located in the corresponding gap 70 , the straight line where the telescopic direction of each second telescopic frame 62 is located is parallel to the straight line where the conveying direction is located.
为了配合传送单元7的使用,如图1所示,本实用新型实施例中定位机构6还包括升降架(图1未示出),至少一个第一伸缩架61和至少一个第二伸缩架62通过升降架设在底座2上;当背光模组被传送到测量区域时,第一伸缩架61和第二伸缩架62利用各自的伸缩功能调整好对背光模组进行定位的定位尺寸后,利用升降架控制至少一个第一伸缩架61和至少一个第二伸缩架62上升,以使得第一伸缩架61上的第一方向正向挡墙311位于传送单元7的一侧,第一方向负向挡墙312位于传送单元7的另一侧,而至少一个第二伸缩架62上的第二方向正向挡墙321和第二方向负向挡墙322位于对应缝隙70内。In order to cooperate with the use of the transmission unit 7, as shown in Figure 1, the positioning mechanism 6 in the embodiment of the utility model also includes a lifting frame (not shown in Figure 1), at least one first telescopic frame 61 and at least one second telescopic frame 62 It is installed on the base 2 by lifting and lowering; when the backlight module is transported to the measurement area, the first telescopic frame 61 and the second telescopic frame 62 use their respective telescopic functions to adjust the positioning size for positioning the backlight module, and then use the lifting The frame controls at least one first telescopic frame 61 and at least one second telescopic frame 62 to rise, so that the first direction on the first telescopic frame 61 is located on the side of the transmission unit 7 toward the positive blocking wall 311, and the first direction is negative toward the blocking wall 311. The wall 312 is located on the other side of the transfer unit 7 , and the second direction positive blocking wall 321 and the second direction negative blocking wall 322 on the at least one second telescopic frame 62 are located in the corresponding gap 70 .
示例性的,如图1和图6所示,当测量机构1为两个时,将其中一个测量机构1定义为第一测量机构11,第一测量机构11所包括的第二弹性挤压模块连接有第一连接杆110,将另一个测量机构1定义为第二测量机构12,第二测量机构12所包括的第二弹性挤压模块连接有第二连接杆120。Exemplarily, as shown in Figure 1 and Figure 6, when there are two measuring mechanisms 1, one of the measuring mechanisms 1 is defined as the first measuring mechanism 11, and the second elastic extrusion module included in the first measuring mechanism 11 A first connecting rod 110 is connected, another measuring mechanism 1 is defined as a second measuring mechanism 12 , and the second elastic extruding module included in the second measuring mechanism 12 is connected with a second connecting rod 120 .
底座2上设有两个安装轴,将其中一个安装轴定义为第一安装轴21,第一安装轴21上套设有可绕第一安装轴21转动的第一导向槽210,第一连接杆110位于第一导向槽210内;将另二个安装轴定义为第二安装轴22,第二安装轴22上套设有第二导向槽220,第二连接杆120位于第二导向槽220内。The base 2 is provided with two installation shafts, and one of the installation shafts is defined as the first installation shaft 21. The first installation shaft 21 is provided with a first guide groove 210 that can rotate around the first installation shaft 21. The first connection The rod 110 is located in the first guide groove 210; the other two installation shafts are defined as the second installation shaft 22, the second installation shaft 22 is sleeved with a second guide groove 220, and the second connecting rod 120 is located in the second guide groove 220 Inside.
当传送单元7包括第一传送带71和第二传送带72时,第一传送带71和第二传送带72之间具有缝隙70,固定机构包括一个第一伸缩架61和一个第二伸缩架62,第一伸缩架61上设有的第一方向正向挡墙311位于第一传送带71远离缝隙70的一侧,第一方向负向挡墙312位于第二传送带72远离缝隙70的一侧,第二伸缩架62上设有的第二方向正向挡墙321位于缝隙70中,第二方向负向挡墙322位于缝隙70中;其中,第一伸缩架61的伸缩方向所在直线与第二伸缩架的伸缩方向所在直线呈90°。When the transmission unit 7 includes a first conveyor belt 71 and a second conveyor belt 72, there is a gap 70 between the first conveyor belt 71 and the second conveyor belt 72, and the fixing mechanism includes a first telescopic frame 61 and a second telescopic frame 62, the first The first direction positive blocking wall 311 provided on the telescopic frame 61 is located on the side of the first conveyor belt 71 away from the gap 70, the first direction negative blocking wall 312 is located on the side of the second conveyor belt 72 away from the gap 70, and the second telescopic The second direction positive retaining wall 321 provided on the frame 62 is located in the gap 70, and the second direction negative retaining wall 322 is located in the gap 70; wherein, the straight line where the telescopic direction of the first telescopic frame 61 is located and the line of the second telescopic frame The straight line where the telescopic direction is located is 90°.
如图6所示,当背光模组被传送单元7传送到测量区域时,按照所测量的背光模组的尺寸大小,利用第一伸缩架61调整第一方向正向挡墙311和第一方向负向挡墙312之间的距离,利用第二伸缩架62调整第二方向正向挡墙321和第二方向负向挡墙322之间的距离,然后通过控制升降架上升,使得第一方向正向挡墙311和第一方向负向挡墙312位于传送单元7的两侧,第二方向正向挡墙321和第二方向负向挡墙322位于缝隙70中,以利用第一方向正向挡墙311、第一方向负向挡墙312、第二方向正向挡墙321和第二方向负向挡墙322实现对所测量的背光模组的定位。As shown in Figure 6, when the backlight module is transported to the measurement area by the transport unit 7, according to the measured size of the backlight module, the first telescopic frame 61 is used to adjust the first direction forward retaining wall 311 and the first direction For the distance between the negative retaining walls 312, use the second telescopic frame 62 to adjust the distance between the positive retaining wall 321 in the second direction and the negative retaining wall 322 in the second direction, and then control the lifting frame to rise so that the first direction The positive blocking wall 311 and the negative blocking wall 312 in the first direction are located on both sides of the transmission unit 7, the positive blocking wall 321 in the second direction and the negative blocking wall 322 in the second direction are located in the gap 70, so as to utilize the positive blocking wall 322 in the first direction. The positioning of the backlight module to be measured is realized by facing the blocking wall 311 , the negative blocking wall 312 in the first direction, the positive blocking wall 321 in the second direction and the negative blocking wall 322 in the second direction.
测量背光模组的厚度时,如图1、图2和图6所示,利用第一测量机构11对背光模组的第一测量位置a,利用第二测量机构12对背光模组的第二测量位置b进行测量,然后控制第一导向槽210绕第一安装轴21转动,移利用第一导向槽210控制第一测量机构11转动,使得第一测量机构11测量背光模组的第三测量位置c,控制第二导向槽220绕第二安装轴22转动,以利用第二导向槽220对第二测量机构12转动,使得第二测量机构12测量背光模组的第四测量位置d。When measuring the thickness of the backlight module, as shown in Figure 1, Figure 2 and Figure 6, use the first measuring mechanism 11 to measure the first measurement position a of the backlight module, and use the second measuring mechanism 12 to measure the second position a of the backlight module. The measurement position b is measured, and then the first guide groove 210 is controlled to rotate around the first installation shaft 21, and the first guide groove 210 is used to control the rotation of the first measurement mechanism 11, so that the first measurement mechanism 11 measures the third measurement of the backlight module. The position c is to control the rotation of the second guide groove 220 around the second installation shaft 22 so as to use the second guide groove 220 to rotate the second measuring mechanism 12 so that the second measuring mechanism 12 measures the fourth measuring position d of the backlight module.
值得注意的是,如图1所示,测量机构1对于背光模组的一个测量位置进行厚度测量时,还可以利用该测量机构1所包括的第一弹性挤压模块连接的第一连接杆110对该测量位置进行微调。It is worth noting that, as shown in FIG. 1 , when the measurement mechanism 1 measures the thickness of a measurement position of the backlight module, the first connecting rod 110 connected to the first elastic extrusion module included in the measurement mechanism 1 can also be used. Make fine adjustments to this measurement position.
需要说明的是,如图1所示,本实用新型实施例中第一伸缩架61和第二伸缩架62均包括第一支架和第二支架,第一支架和第二支架之间设有控制第一支架和第二支架开合的第二驱动模块60;其中,第一伸缩架61所包括的第二驱动模块60的驱动方向与第一伸缩架61的伸缩方向相同;第二伸缩架62所包括的第二驱动模块60的驱动方向与第二伸缩架62的伸缩方向相同。It should be noted that, as shown in Figure 1, the first telescopic frame 61 and the second telescopic frame 62 in the embodiment of the present invention both include a first bracket and a second bracket, and a control frame is provided between the first bracket and the second bracket. The second drive module 60 of the opening and closing of the first bracket and the second bracket; wherein, the driving direction of the second drive module 60 included in the first telescopic frame 61 is the same as the telescopic direction of the first telescopic frame 61; the second telescopic frame 62 The driving direction of the included second driving module 60 is the same as the telescopic direction of the second telescopic frame 62 .
另外,不管是第一驱动模块10还是第二驱动模块60,其驱动方向可以为单向驱动,也可以为双向驱动,具体实现形式均多种多样,如:气动驱动机构、液压驱动机构或电动驱动机构。In addition, whether it is the first driving module 10 or the second driving module 60, the driving direction can be one-way driving or two-way driving, and the specific implementation forms are various, such as: pneumatic driving mechanism, hydraulic driving mechanism or electric driving mechanism. Drive mechanism.
如图6所示,本实用新型实施例还提供了一种背光测试系统,该背光测试系统包括点灯装置8,扫描装置5以及上述实施例厚度测量装置;扫描装置5一般为CCD摄像头或其他高清摄像头。As shown in Figure 6, the utility model embodiment also provides a kind of backlight test system, and this backlight test system comprises lighting device 8, scanning device 5 and the thickness measuring device of above-mentioned embodiment; Scanning device 5 is generally CCD camera or other high-definition Camera.
具体实施时,厚度测量装置所包括的定位机构将所测量的背光模组定位后,点灯装置8自动吸附所测量的背光模组的光源金手指,实现点灯装置8与所测量的背光模组的电连接,此时点灯装置8点亮所测量的背光模组,利用扫描装置5对厚度测量装置进行扫描,以实现背光检查。During specific implementation, after the positioning mechanism included in the thickness measuring device positions the measured backlight module, the lighting device 8 automatically absorbs the gold finger of the light source of the measured backlight module to realize the connection between the lighting device 8 and the measured backlight module. Electrically connected, at this time the lighting device 8 lights up the measured backlight module, and the scanning device 5 is used to scan the thickness measuring device to realize backlight inspection.
与现有技术相比,本实用新型实施例提供的背光测试系统的有益效果与上述实施例提供的厚度测量装置的有益效果相同,在此不做赘述。Compared with the prior art, the beneficial effect of the backlight testing system provided by the embodiment of the present invention is the same as that of the thickness measuring device provided by the above embodiment, and will not be repeated here.
在上述实施方式的描述中,具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the above embodiments, specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in an appropriate manner.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Anyone familiar with the technical field can easily think of changes or changes within the technical scope disclosed by the utility model Replacement should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
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| CN113295138B (en) * | 2021-05-25 | 2022-12-06 | 北京旺达世嘉科技发展有限公司 | Intelligent detection system and detection method for production and manufacturing of backlight module |
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