CN207863308U - A kind of assembled steel tube confined concrete models - Google Patents
A kind of assembled steel tube confined concrete models Download PDFInfo
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- CN207863308U CN207863308U CN201820214903.3U CN201820214903U CN207863308U CN 207863308 U CN207863308 U CN 207863308U CN 201820214903 U CN201820214903 U CN 201820214903U CN 207863308 U CN207863308 U CN 207863308U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 167
- 239000010959 steel Substances 0.000 title claims abstract description 167
- 239000004567 concrete Substances 0.000 title claims abstract description 67
- 210000002435 tendon Anatomy 0.000 claims description 31
- 239000000178 monomer Substances 0.000 claims description 28
- 230000003014 reinforcing effect Effects 0.000 claims description 19
- 238000003466 welding Methods 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 2
- 239000000839 emulsion Substances 0.000 claims 13
- 210000003205 muscle Anatomy 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000010276 construction Methods 0.000 abstract description 12
- 230000002787 reinforcement Effects 0.000 abstract description 12
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 11
- 210000001503 joint Anatomy 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型涉及混凝土柱领域,具体来说是一种装配式钢管约束混凝土柱,所述钢管约束混凝土柱包括多段单体预制柱;所述单体预制柱包括束形钢管,所述束形钢管内设有钢筋束,所述束形钢管内灌有用于单体预制柱成型的制型混凝土,所述单体预制柱间相连接组成钢管约束混凝土柱;所述钢筋束包括多个钢筋。本实用新型可直接在钢管中浇筑混凝土,其施工特点符合现代施工技术工业化的要求,可以节约人工费用和降低工程造价,同时具有承载力高、延性好、抗震性能优越、连接安全可靠、施工方便、构造简单、经济性好等优点,同时把传统钢管约束混凝土柱分段制作,生产方便。
The utility model relates to the field of concrete columns, in particular to an assembled concrete column constrained by steel pipes. Reinforcement bundles are arranged inside, and the beam-shaped steel pipes are filled with molded concrete for forming single prefabricated columns, and the single prefabricated columns are connected to form steel pipe-constrained concrete columns; The utility model can directly pour concrete in the steel pipe, and its construction characteristics meet the requirements of industrialization of modern construction technology, which can save labor costs and reduce engineering costs, and at the same time have high bearing capacity, good ductility, superior seismic performance, safe and reliable connection, and convenient construction. , simple structure, good economy, etc., at the same time, the traditional steel pipe confined concrete column is fabricated in sections, which is convenient for production.
Description
技术领域technical field
本实用新型涉及混凝土柱领域,具体来说是一种装配式钢管约束混凝土柱。The utility model relates to the field of concrete columns, in particular to an assembled steel tube restrained concrete column.
背景技术Background technique
发展装配式建筑是建筑建造方式的重大变革,是推进供给侧结构性改革和新型城镇化发展的重要举措,有利于节约资源能源、减少施工污染、提升劳动生产效率和质量安全水平,有利于促进建筑业与信息化工业化深度融合、培育新产业新动能、推动化解过剩产能。装配式建筑将是未来建筑行业发展的重要方向之一。传统装配式结构在地震灾害中破坏严重,这些破坏主要是由于装配式结构连接节点薄弱及不合理造成的,从而使得装配式结构在实际工程中的推广和应用受到一些限制。The development of prefabricated buildings is a major change in the way of building construction. It is an important measure to promote the supply-side structural reform and the development of new urbanization. It is conducive to saving resources and energy, reducing construction pollution, improving labor production efficiency and quality and safety levels, and promoting The construction industry is deeply integrated with the industrialization of information technology, fostering new drivers of new industries, and promoting the resolution of excess capacity. Prefabricated buildings will be one of the important directions for the future development of the construction industry. Traditional prefabricated structures are severely damaged in earthquake disasters. These damages are mainly caused by weak and unreasonable connection nodes of prefabricated structures, which limits the promotion and application of prefabricated structures in actual engineering.
同时对于装配式钢管约束混凝土柱结构来说,为了装配式钢管约束混凝土柱能够更好的得到推广,关键在于是简化装配式钢管混凝土的成型方式,简化生产工艺,因为一般单根预制装配式柱一次成型较难,所以一种新型的便于成产的装配式钢管约束混凝土柱结构是现在生产所需要的。At the same time, for the prefabricated steel tube concrete column structure, in order to promote the better promotion of the prefabricated steel tube concrete column, the key is to simplify the forming method of the prefabricated steel tube concrete column and simplify the production process, because generally a single prefabricated prefabricated column One-time molding is difficult, so a new type of fabricated steel pipe-confined concrete column structure that is easy to produce is what is needed for production now.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种可以分段拼接的装配式钢管约束混凝土柱。The purpose of the utility model is to overcome the deficiencies of the prior art, and provide an assembled steel pipe-constrained concrete column that can be spliced in sections.
为了实现上述目的,本实用新型采用的技术方案为:In order to achieve the above object, the technical solution adopted by the utility model is:
一种装配式钢管约束混凝土柱,所述钢管约束混凝土柱包括多段单体预制柱;所述单体预制柱包括束形钢管,所述束形钢管内设有钢筋束,所述束形钢管内灌有用于单体预制柱成型的制型混凝土,所述单体预制柱间相连接组成钢管约束混凝土柱;所述钢筋束包括多个钢筋。An assembled concrete column confined by steel pipes, the concrete column confined by steel pipes comprises a multi-section single prefabricated column; It is poured with molded concrete for the formation of single prefabricated columns, and the single prefabricated columns are connected to form steel pipe-constrained concrete columns; the steel tendons include a plurality of steel bars.
所述钢筋束处于束形钢管内部,所述钢筋束沿束形钢管轴向延伸,所述钢筋束延伸至束形钢管端部外侧。The steel tendons are inside the beam-shaped steel pipes, the steel tendons extend axially along the beam-shaped steel pipes, and the steel tendons extend to the outside of the ends of the beam-shaped steel pipes.
所述钢筋间相互平行设置,多个所述钢筋间通过箍筋相连接。The reinforcing bars are arranged parallel to each other, and multiple reinforcing bars are connected by stirrups.
所述单体预制柱间通过连接组件相连接;所述连接组件包括拼接钢管,所述拼接钢管上设有灌入孔,所述连接组件还包括从灌入孔灌入拼接钢管内的固定混凝土。The single prefabricated columns are connected by a connection assembly; the connection assembly includes a spliced steel pipe, and the spliced steel pipe is provided with a pouring hole, and the connection assembly also includes a fixed concrete poured into the spliced steel pipe from the pouring hole .
两个所述单体预制柱间相连接时,其中一个所述单体预制柱中的钢筋束端部与另一个所述单体预制柱的钢筋束端部相贴合。When two single prefabricated columns are connected, the tendon end of one of the single prefabricated columns is attached to the tendon end of the other single prefabricated column.
两个所述单体预制柱间相连接时,其中一个单体预制柱中的钢筋端部与另外一个单体预制柱中的钢筋端部相贴合。When the two single prefabricated columns are connected, the end of the steel bar in one of the single prefabricated columns is attached to the end of the steel bar in the other single prefabricated column.
两个所述单体预制柱间相连接时,在其中一个单体预制柱中的钢筋与另一个单体预制柱中钢筋相贴合的位置处外侧套接有一个连接套筒。When the two single prefabricated columns are connected, a connecting sleeve is sleeved on the outside of the position where the reinforcement in one of the single prefabricated columns fits with the reinforcement in the other single prefabricated column.
两个所述单体预制柱间相连接时,其中一个单体预制柱中的钢筋与另外一个单体预制柱中的钢筋相贴合后,在钢筋与钢筋的连接位置处通过焊接进行连接。When the two single prefabricated columns are connected, the reinforcement in one of the single prefabricated columns is bonded to the reinforcement in the other single prefabricated column, and then connected by welding at the connection position between the reinforcement and the reinforcement.
一种装配式钢管约束混凝土柱的生产工艺,所述生产工艺包括如下步骤:A production process for a fabricated steel pipe-confined concrete column, the production process comprising the following steps:
(1)单体预制柱的制备;(1) Preparation of monomer prefabricated column;
(2)步骤(1)完成后,将其他一个需要拼装的单体预制柱中的钢筋和另外一个需要拼装的单体预制柱中的钢筋进行对接,对接完成后,用连接套筒将各对应钢筋连接起来;(2) After step (1) is completed, connect the steel bars in the other monolithic prefabricated column that needs to be assembled with the steel bars in another monolithic prefabricated column that needs to be assembled. steel bars are connected;
(3)步骤(2)完成后,将预制好的拼接钢管装在两单体预制柱之间;并将拼接钢管分别与两端的单体预制柱中的束形钢管进行焊接;(3) After the step (2) is completed, the prefabricated spliced steel pipes are installed between the two prefabricated columns;
(4)步骤(3)完成后,从拼接钢管上预留的灌入孔,再把混凝土从灌入孔灌入拼接钢管中,直至灌满拼接钢管;(4) After step (3) is completed, pour concrete into the spliced steel pipe from the pouring hole reserved on the spliced steel pipe until the spliced steel pipe is filled;
(5)步骤(4)完成后,静置,待混凝土成型,两个单体预制柱装配结束;(5) After the step (4) is completed, let it stand still until the concrete is formed, and the assembly of the two single prefabricated columns is completed;
(6)如果需要重复装配单体预制柱,重复以上步骤(1)-(6)即可。(6) If it is necessary to repeatedly assemble the monomeric prefabricated column, repeat the above steps (1)-(6).
所述步骤(5)中在灌入口上增设用于密封的钢片,在两个单体预制柱拼接时,将预制的与灌入孔等大的钢片填入灌入孔中,实现灌入孔的密封;In the step (5), a steel sheet for sealing is added on the pouring inlet, and when the two single prefabricated columns are spliced, the prefabricated steel sheet that is as large as the pouring hole is filled into the pouring hole to realize the filling. Sealing of entry holes;
本实用新型的优点在于:The utility model has the advantages of:
本实用新型可直接在钢管中浇筑混凝土,其施工特点符合现代施工技术工业化的要求,可以节约人工费用和降低工程造价,同时具有承载力高、延性好、抗震性能优越、连接安全可靠、施工方便、构造简单、经济性好等优点,同时把传统钢管约束混凝土柱分段制作,生产方便。The utility model can directly pour concrete in the steel pipe, and its construction characteristics meet the requirements of industrialization of modern construction technology, which can save labor costs and reduce engineering costs, and at the same time have high bearing capacity, good ductility, superior seismic performance, safe and reliable connection, and convenient construction. , simple structure, good economy, etc., and at the same time, the traditional steel pipe confined concrete column is fabricated in sections, which is convenient for production.
附图说明Description of drawings
下面对本实用新型说明书各幅附图表达的内容及图中的标记作简要说明:The following is a brief description of the contents expressed in the accompanying drawings of the utility model specification and the marks in the figures:
图1为本实用新型的主视图。Fig. 1 is the front view of the utility model.
图2为本实用新型的装配图。Fig. 2 is the assembly diagram of the utility model.
图3为本实用新型中单体预制柱截面呈圆形的俯视图。Fig. 3 is a top view of a single prefabricated column with a circular cross-section in the utility model.
图4为本实用新型中单体预制柱截面呈方形的俯视图。Fig. 4 is a top view of a single prefabricated column in the utility model with a square section.
上述图中的标记均为:The symbols in the above figures are:
1、束形钢管,2、制型混凝土,3、钢筋,4、箍筋,5、外螺纹,6、拼接钢管,7、连接套筒,8、固定混凝土,9、灌入孔,10、钢片。1. Bundle steel pipe, 2. Shaped concrete, 3. Steel bar, 4. Stirrup, 5. External thread, 6. Splicing steel pipe, 7. Connecting sleeve, 8. Fixing concrete, 9. Filling hole, 10. steel sheet.
具体实施方式Detailed ways
下面对照附图,通过对最优实施例的描述,对本实用新型的具体实施方式作进一步详细的说明。The specific implementation of the present utility model will be described in further detail below through the description of the best embodiment with reference to the accompanying drawings.
一种装配式钢管约束混凝土柱,钢管约束混凝土柱包括多段单体预制柱;单体预制柱包括束形钢管1,束形钢管1内设有钢筋束4,束形钢管1内灌有用于单体预制柱成型的制型混凝土2,单体预制柱间相连接组成钢管约束混凝土柱;钢筋束4包括多个钢筋3;本实用新型钢管约束混凝土柱由多个单体预制柱拼接组成,使得钢管约束混凝土柱生产更为方便,同时在本实用新型中,钢筋束4不仅起到增加单体预制柱强度的作用,还起到后期两个单体预制柱之间的连接作用;钢筋束4的设置有助于后期单体预制柱之间的连接;在实际生产中根据连接方式,本实用新型中钢筋束4在束形钢管1中的状态时不同的,本实用新型中钢筋束4处于束形钢管1内部,钢筋束4沿束形钢管1轴向延伸,钢筋束4延伸至束形钢管1端部外侧;这样使得钢筋束4有两种方式,一种是钢筋束4一端露出束形钢管1端部外侧,还有一种是钢筋束4在束形钢管1两端都有露出,根据相应的组合环境选用不同的钢筋束4设置方式;本实用新型中着重介绍的是钢筋束4一端露出束形钢管1端部;钢筋束4露出束形钢管1端部外侧,目的是使得露出的钢筋束4区域能够与连接组件相连接,进而实现对两个单体预制柱的连接;本实用新型中钢筋约束混凝土柱采用了装配式拼接方式和钢管约束混凝土组合结构的优点,钢管内浇筑混凝土后,钢管内处于相对稳定的湿度条件,水分不易蒸发,省去浇水养护工序,简化了混凝土的养护工艺。它同时具有良好的受力性能和施工性能。承载力高,延性好,抗震性能优越。施工方便,工期大大缩短。有利于钢管的抗火和防火,耐腐蚀性能优于钢结构。连接安全可靠、构造简单、经济性好等优点。An assembled steel pipe-confined concrete column, the steel pipe-confined concrete column includes a multi-section single prefabricated column; the single prefabricated column includes a bundle-shaped steel pipe 1, the bundle-shaped steel pipe 1 is provided with a steel tendon 4, and the bundle-shaped steel pipe 1 is filled with a The prefabricated concrete column formed by the body prefabricated column 2, the single prefabricated columns are connected to form a steel pipe confined concrete column; the steel tendon 4 includes a plurality of steel bars 3; the steel pipe confined concrete column of the utility model is composed of a plurality of single prefabricated columns spliced together, so that The production of steel pipe-constrained concrete columns is more convenient. At the same time, in the utility model, the steel tendon 4 not only plays the role of increasing the strength of the single prefabricated column, but also plays the role of connection between two single prefabricated columns in the later stage; the steel tendon 4 The setting helps the connection between the single prefabricated columns in the later stage; in actual production, according to the connection mode, the state of the steel tendon 4 in the beam-shaped steel pipe 1 is different in the utility model, and the steel tendon 4 in the utility model is in the Inside the beam-shaped steel pipe 1, the steel tendon 4 extends axially along the beam-shaped steel pipe 1, and the steel tendon 4 extends to the outside of the end of the beam-shaped steel pipe 1; thus, there are two ways for the steel tendon 4, one is that one end of the steel tendon 4 is exposed Shaped steel pipe 1 end outside, there is also a kind of steel tendon 4 that all has to expose at both ends of beam shaped steel pipe 1, selects different reinforcing tendon 4 arrangement modes according to the corresponding combination environment; What introduce emphatically in the utility model is the steel tendon 4 One end exposes the end of the beam-shaped steel pipe 1; the steel tendon 4 is exposed outside the end of the beam-shaped steel pipe 1, the purpose is to enable the exposed steel tendon 4 area to be connected to the connecting component, thereby realizing the connection of two single prefabricated columns; The reinforced concrete column in the utility model adopts the advantages of the prefabricated splicing method and the combined structure of the steel pipe confined concrete. After the concrete is poured into the steel pipe, the steel pipe is in a relatively stable humidity condition, and the water is not easy to evaporate, which saves the watering and maintenance process, and simplifies the The curing process of concrete. It also has good mechanical performance and construction performance. High bearing capacity, good ductility, superior seismic performance. The construction is convenient and the construction period is greatly shortened. It is beneficial to the fire resistance and fire prevention of steel pipes, and its corrosion resistance is better than that of steel structures. It has the advantages of safe and reliable connection, simple structure and good economy.
作为优选的,本实用新型中钢筋3间相互平行设置,多个钢筋3间通过箍筋相连接,这样的设置方式,避免了钢筋3杂乱安装时各个钢筋3间的相互干涉,同时这样的设置方式使得钢筋3受力均匀,使得整体单体预制柱受力时每个钢筋3受力基本相同,有利于减少单一钢筋3受力过大,减少单体预制柱局部损坏几率的发生。As preferably, among the present utility model, the reinforcing bars 3 are arranged parallel to each other, and the plurality of reinforcing bars 3 are connected by stirrups. Such a setting method avoids the mutual interference between the reinforcing bars 3 when the reinforcing bars 3 are disorderly installed. The method makes the force on the steel bar 3 uniform, so that the force on each steel bar 3 is basically the same when the overall single prefabricated column is stressed, which is beneficial to reducing the excessive force on a single steel bar 3 and reducing the probability of local damage to the single precast column.
作为优选的,本实用新型中单体预制柱间通过连接组件相连接;连接组件包括拼接钢管6,拼接钢管6上设有灌入孔9,连接组件还包括从灌入孔9灌入拼接钢管6内的固定混凝土8;连接时,首先将两个单体预制柱对接,这里的对接就是指把两个单体预制柱相对方式,使得伸出束形钢管1的钢筋束4端部对齐,具体连接时先在两个需要连接的单体预制柱之间放置一个拼接钢管6,拼接钢管6套接在伸出的钢筋束4外侧,需要固定时,通过拼接钢管6上的灌入孔9,向拼接钢管6内灌入固定混凝土8,通过固定混凝土8实现对两个单体预制柱伸出的钢筋束4进行固定,进而实现两个单体预制柱的固定。As preferred, the single prefabricated columns in the utility model are connected by connecting components; The fixed concrete 8 in 6; when connecting, first butt the two single prefabricated columns, the butt joint here refers to the relative way of the two single prefabricated columns, so that the ends of the steel tendons 4 protruding from the beam-shaped steel pipe 1 are aligned, When specifically connecting, place a spliced steel pipe 6 between the two single prefabricated columns that need to be connected. The spliced steel pipe 6 is sleeved on the outside of the protruding steel tendon 4. The fixed concrete 8 is poured into the spliced steel pipe 6, and the steel beams 4 protruding from the two single prefabricated columns are fixed through the fixed concrete 8, thereby realizing the fixing of the two single prefabricated columns.
作为优选的,本实用新型中,两个单体预制柱间相连接时,其中一个单体预制柱中的钢筋束4端部与另一个单体预制柱的钢筋束4端部相贴合,使得由单体预制柱形成的混凝土柱中钢筋3走向相同,使得由混凝土柱中的钢筋3近似是整体结构,使得混凝土柱能够承受的剪切力更大,同理,在本实用新型中两个单体预制柱间相连接时,其中一个单体预制柱中的钢筋3端部与另外一个单体预制柱中的钢筋3端部相贴合,这样设置使得两个单体预制柱中的钢筋3端部贴合,不仅可以起到上述效果,还方便后期对两个单体预制柱中的钢筋3连接位置处进行加工操作提供了基础。As preferably, in the present utility model, when two monomer prefabricated columns are connected, the steel tendon 4 ends in one of the monomer prefabricated columns fit together with the steel tendon 4 ends of the other monomer prefabricated column, Make the steel bars 3 in the concrete columns formed by the single prefabricated columns go in the same direction, make the steel bars 3 in the concrete columns approximate an integral structure, and make the shear force that the concrete columns can bear is larger. Similarly, in the utility model, the two When two single prefabricated columns are connected, the end of steel bar 3 in one of the single prefabricated columns fits with the end of steel bar 3 in the other single prefabricated column, so that the two single prefabricated columns The bonding of the ends of the steel bars 3 can not only achieve the above-mentioned effects, but also provide a basis for later processing operations on the connection positions of the steel bars 3 in the two single prefabricated columns.
作为优选的,本实用新型中,两个单体预制柱间相连接时,在其中一个单体预制柱中的钢筋3与另一个单体预制柱中钢筋3相贴合的位置处外侧套接有一个连接套筒7,连接套筒7的设置,可以把两个需要连接的单体预制柱中的钢筋3进行很好的连接,在本实用新型中连接套筒7是针对两个单体预制柱每两个相对贴合钢筋3,在本实用新型中单体预制柱中的钢筋3数量相同,并且两个相连接的单体预制柱中的钢筋3是一一对应的,两个单体预制柱相连接时,要求其中一个单体预制柱中的钢筋3与另一个单体预制柱中钢筋3相贴合;连接套筒7的设置,可以增加两个单体预制柱中钢筋3连接处的强度;作为更大的优选,本实用新型中每个钢筋3端部设有外螺纹5,在连接套筒7内设有与钢筋3上外螺纹5相适配的内螺纹,通过内螺纹与外螺纹5的配合,实现连接套筒7与钢筋3更好的连接;再次对本实用新型进行优化,在本实用新型中两个单体预制柱间相连接时,其中一个单体预制柱中的钢筋3与另外一个单体预制柱中的钢筋3相贴合后,在钢筋3与钢筋3的连接位置处通过焊接进行连接,也就是使得一个单体预制柱中的钢筋3与另外一个单体预制柱中的钢筋3通过焊接工艺相连接,这样的设置,起到一个初步连接的效果,如果同时采用连接套管和焊接工艺时要求先在一个钢筋3上套设连接套筒7,在对两个钢筋3连接处进行点焊,点焊操作完成后,转动连接套筒7,使得连接套筒7套接在两个钢筋3连接处的外侧;除了以上优化,在本实用新型中两个单体预制柱需要连接时,其中一个单体预制柱的钢筋3端部设有十字凸起,另一个需要连接的单体预制柱的钢筋3端部设有与十字凸起相适配的十字凹槽,两个单体预制柱连接时,通过十字凸起与十字凹槽的配合,可以起到一个初始定位的效果;通过以上优化可以增加装置的整体强度,有利于提高混凝土柱整体强度。As a preference, in the present utility model, when two single prefabricated columns are connected, the steel bar 3 in one of the single prefabricated columns and the steel bar 3 in the other single prefabricated column are fitted outside at the position where the There is a connecting sleeve 7. The setting of the connecting sleeve 7 can well connect the steel bars 3 in the two monomer prefabricated columns that need to be connected. In the utility model, the connecting sleeve 7 is aimed at two monomer precast columns. Every two prefabricated columns are relatively attached to the steel bars 3. In the utility model, the number of steel bars 3 in the single prefabricated columns is the same, and the steel bars 3 in the two connected single prefabricated columns are one-to-one correspondence. When the three-body prefabricated columns are connected, it is required that the steel bars 3 in one of the single prefabricated columns fit together with the steel bars 3 in the other single prefabricated column; the setting of the connecting sleeve 7 can increase the reinforcement 3 in the two single prefabricated columns. The strength of the connection; as a greater preference, in the utility model, each steel bar 3 end is provided with an external thread 5, and the connecting sleeve 7 is provided with an internal thread that is compatible with the external thread 5 on the steel bar 3, through The cooperation of the internal thread and the external thread 5 realizes a better connection between the connecting sleeve 7 and the steel bar 3; the utility model is optimized again. When two monomer prefabricated columns are connected in the utility model, one of the monomer prefabricated After the steel bar 3 in the column is attached to the steel bar 3 in another single prefabricated column, it is connected by welding at the connection position between the steel bar 3 and the steel bar 3, that is, the steel bar 3 in one single prefabricated column is connected to another The steel bars 3 in a single prefabricated column are connected by welding process. This setting has a preliminary connection effect. If the connecting sleeve and welding process are used at the same time, it is required to set the connecting sleeve 7 on a steel bar 3 first. , carry out spot welding to two reinforcing bars 3 joints, after the spot welding operation is finished, rotate connecting sleeve 7, make connecting sleeve 7 sleeve in the outside of two reinforcing bars 3 joints; Except above optimization, in the utility model When two single prefabricated columns need to be connected, one of the single prefabricated columns has a cross protrusion at the end of the steel bar 3, and the other single prefabricated column that needs to be connected has a cross protrusion at the end of the steel bar 3. With the cross groove, when two single prefabricated columns are connected, through the cooperation of the cross protrusion and the cross groove, an initial positioning effect can be achieved; through the above optimization, the overall strength of the device can be increased, which is conducive to improving the concrete column. overall strength.
一种装配式钢管约束混凝土柱的生产工艺,生产工艺包括如下步骤:A production process of a prefabricated steel pipe confined concrete column, the production process includes the following steps:
(1)单体预制柱的制备;(1) Preparation of monomer prefabricated column;
(2)步骤(1)完成后,将其他一个需要拼装的单体预制柱中的钢筋3和另外一个需要拼装的单体预制柱中的钢筋3进行对接,对接完成后,用连接套筒7将各对应钢筋3连接起来;(2) After step (1) is completed, connect the steel bar 3 in the other single prefabricated column that needs to be assembled with the steel bar 3 in another single prefabricated column that needs to be assembled. After the butt joint is completed, use the connecting sleeve 7 Connect the corresponding steel bars 3;
(3)步骤(2)完成后,将预制好的拼接钢管6装在两单体预制柱之间;并将拼接钢管6分别与两端的单体预制柱中的束形钢管1进行焊接;(3) After step (2) is completed, the prefabricated spliced steel pipe 6 is installed between the two prefabricated columns; and the spliced steel pipe 6 is welded to the bundled steel pipes 1 in the single prefabricated columns at both ends;
(4)步骤(3)完成后,从拼接钢管6上预留的灌入孔9,再把混凝土从灌入孔9灌入拼接钢管6中,直至灌满拼接钢管6;(4) After step (3) is completed, pour concrete into the spliced steel pipe 6 from the pouring hole 9 reserved on the spliced steel pipe 6 until the spliced steel pipe 6 is filled;
(5)步骤(4)完成后,静置,待混凝土成型,两个单体预制柱装配结束;(5) After the step (4) is completed, let it stand still until the concrete is formed, and the assembly of the two single prefabricated columns is completed;
(6)如果需要重复装配单体预制柱,重复以上步骤(1)-(6)即可。(6) If it is necessary to repeatedly assemble the monomeric prefabricated column, repeat the above steps (1)-(6).
作为优选的,本实用新型中步骤(5)中在灌入口上增设用于密封的钢片10,在两个单体预制柱拼接时,将预制的与灌入孔9等大的钢片10填入灌入孔9中,实现灌入孔9的密封,通过钢片10的设置,保证混凝土处于内部,避免混凝土外露,同时也方便混凝土快速凝结。As preferably, in step (5) in the utility model, the steel sheet 10 that is used for sealing is added on pouring inlet, when two monomer prefabricated columns are spliced, the steel sheet 10 that is prefabricated and pours into hole 9 equal big Fill in the pouring hole 9 to realize the sealing of the pouring hole 9. Through the setting of the steel sheet 10, it is ensured that the concrete is inside to avoid the concrete from being exposed, and it is also convenient for the rapid setting of the concrete.
本实用新型中单体预制柱的制备工艺:①在工厂进行制作前对进场束形钢管1柱经进行技术资料检查,并对束形钢管外观和几何尺寸进行检查,符合要求后才能使用;②束形钢管1要做防护措施,防止泥浆异物污染钢管壁;③将制备好的钢筋3通过加配箍筋形成钢筋束4,再把钢筋束4放入束形钢管1中;④在钢筋束4放入束形钢管1中对束形钢管1进行清理;⑤清理完毕后,在束形钢管1内灌入制型混凝土2;⑥检查钢筋束4的垂直度,如发现有偏差应马上人工调整,调整完毕后,静置,使得制型混凝土2凝结成型即可。通过以上操作可以制成单体预制柱。The preparation process of the single prefabricated column in the utility model: ① before the production in the factory, check the technical data of the beam-shaped steel tube 1 column that enters the site, and check the appearance and geometric dimensions of the beam-shaped steel tube, and it can be used only after meeting the requirements; ②Bundle-shaped steel pipe 1 should take protective measures to prevent mud and foreign matter from contaminating the steel pipe wall; ③The prepared steel bar 3 is formed by adding stirrups to form a reinforcement bundle 4, and then the reinforcement bundle 4 is put into the bundle-shaped steel pipe 1; ④In the reinforcement bundle 4 Put it into the beam-shaped steel pipe 1 to clean the beam-shaped steel pipe 1; ⑤ After cleaning, pour the molded concrete 2 into the beam-shaped steel pipe 1; Adjustment, after the adjustment is completed, let it stand still so that the molded concrete 2 can be condensed and formed. Monolithic prefabricated columns can be made through the above operations.
本实用新型中装配式钢管约束混凝土柱的生产工艺:①选取需要拼接的两个单体预制柱,将预制好的拼接钢管6安放在两个单体预制柱之间;②将一个需要连接的单体预制柱与另一个需要连接的单体预制柱中的钢筋3进行对接,对接完成后,用套筒将各个相互对应钢筋3连接起来;③将拼接钢管6分别与两个单体预制柱中的束形钢管1进行焊接;④通过拼接钢管6上的灌入孔9,将固定混凝土8从灌入孔9中灌入拼接钢管6;⑤将预制的与灌入孔9等大的钢片10填入灌入孔9中密封;待固定混凝土8成型,装配结束。The production process of the assembled steel pipe-constrained concrete column in the utility model: ① select two single prefabricated columns that need to be spliced, and place the prefabricated spliced steel pipe 6 between the two single prefabricated columns; The single prefabricated column is docked with the reinforcement 3 in another single prefabricated column that needs to be connected. After the docking is completed, each corresponding steel bar 3 is connected with a sleeve; The beam-shaped steel pipe 1 in the steel pipe 1 is welded; ④ through the pouring hole 9 on the splicing steel pipe 6, the fixed concrete 8 is poured into the splicing steel pipe 6 from the pouring hole 9; The sheet 10 is filled into the pouring hole 9 and sealed; the fixed concrete 8 is formed, and the assembly is completed.
同时在本实用新型中不管是制型混凝土2和固定混凝土8,这里只是起到的作用不同,从而命名不同,实际材料应用基本相同,也是常有材料,这里不再赘述。Simultaneously in the utility model, no matter it is the shaped concrete 2 and the fixed concrete 8, here they just play different roles, thus the names are different, and the actual material applications are basically the same, and there are also common materials, which will not be repeated here.
显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进,均在本实用新型的保护范围之内。Apparently, the specific implementation of the utility model is not limited by the above methods, as long as various insubstantial improvements are made by adopting the method concepts and technical solutions of the utility model, they all fall within the protection scope of the utility model.
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