CN207862573U - Wet method multifunctional high speed spun lacing composite production line - Google Patents
Wet method multifunctional high speed spun lacing composite production line Download PDFInfo
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- CN207862573U CN207862573U CN201820042951.9U CN201820042951U CN207862573U CN 207862573 U CN207862573 U CN 207862573U CN 201820042951 U CN201820042951 U CN 201820042951U CN 207862573 U CN207862573 U CN 207862573U
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Abstract
The utility model discloses a kind of wet method multifunctional high speed spun lacing composite production lines, the composite production line includes the web forming device arranged successively, multi-level water thorn device, negative pressure of vacuum suction unit, efficient squezzing vehicle, first order composite drying device, plain net spun lacing device or rotary drum spun lacing device, first smooth calender, rotating dish spray is coated with collating unit, rotating dish spray dyeing apparatus, printing device, second level drying device, second smooth calender, third level drying device, the smooth calender of third and final finishing device, further include material returned unwinding device or the online web forming device of spun-bonded fibre；The production line is for the first time designed into the various advanced and sophisticated technology part devices in industry on wet method spun lacing line, speed of production is high, input cost is low, functional mobility is strong, it can be used for R＆D and production traditional standard composite material and the composite material of the various attached values that hit new peak, the grammes per square metre for producing products obtained therefrom is low, planarization is high, bulkiness is high and at low cost.
Description
Technical field
The utility model is related to nonwoven production equipment more particularly to a kind of wet method multifunctional high speed spun lacing laminating productions
Line belongs to spunlace non-woven cloth plant-scale equipment technical field.
Background technology
Current existing domestic and international wet laid nonwovens inclined-wire form spun lacing composite production line is the production of standard technology
The large-scale production inlet line of line, high investment needs 1.5 hundred million yuan or so, and home made production line needs 30,000,000-5,000 ten thousand or so, but this
The production line of kind standard technology can only produce the non-woven cloth of single variety, and such as single breaks up moisture paper tissue material, spunbond poly- third
Alkene composite wood pulp material, the compound of degradable 1-2 layers defend material etc., these products are mostly low value-added homogeneous product,
And since standardised wet methods inclined-wire form is single net single layer, only one group of material returned volume, drying mode is single, producing line configuration is single,
Speed of production is very slow, greatly limits diversification and the high added value of product, whole input is big, and return rate is low.
Utility model content
In order to solve the above technical problems, the utility model provides a kind of wet method multifunctional high speed spun lacing composite production line,
Production line speed of production is high, input cost is low, functional mobility is strong, can be used for R＆D and production traditional standard composite material and each
Plant the composite material for the attached value that hits new peak.
The technical solution of the utility model is：
A kind of wet method multifunctional high speed spun lacing composite production line, including arrange successively web forming device, multi-level water thorn device,
Negative pressure of vacuum suction unit, efficient squezzing vehicle, first order composite drying device, plain net spun lacing device or rotary drum spun lacing device,
One smooth calender, rotating dish spray coating collating unit, rotating dish spray dyeing apparatus, printing device, second level drying device, the
Two smooth calenders, third level drying device, the smooth calender of third and final finishing device, wherein going out positioned at the web forming device
It is respectively equipped with one group of material returned unwinding device above and below in front of material rear, multi-level water thorn device, or in the networking
It is equipped with the online web forming device of a spun-bonded fibre at lower section in front of device discharging rear, multi-level water thorn device；The web forming device
It is combed in web forming device for single net multilayer wet method inclined-wire form device, single net single layer wet method inclined-wire form device or dry method cotton net
It is a kind of；The multi-level water thorn device includes the first plain net spun lacing device, the second plain net spun lacing device, rotary drum spun lacing arranged successively
Device and third plain net spun lacing device.
Its further technical solution is：
The list net multilayer wet method inclined-wire form device is three layers of wet method of single two layers of wet method inclined-wire form device of net and single net
One kind in inclined-wire form device.
The first plain net spun lacing device is positive plain net spun lacing device, the second plain net spun lacing device and third plain net spun lacing
Device needs to be set as positive plain net spun lacing device or reversed plain net spun lacing device according to product.
The first order composite drying device is the Flying Dutchman being connected in turn and Yankee gas hood；The second level
Drying device is Flying Dutchman；The third level drying device is red along vertical height direction or horizontally disposed multistage
Outside line heated-air drying baking oven.
The first smooth calender and the second smooth calender are that electromagnetic induction heating rolls out whole calender or cycling hot
The smooth calender of water heating roller, the smooth calender of third are the smooth calender of room temperature.
The final finishing device includes quick smooth water cooling plant, the moisture for being arranged in the smooth calender rear of third successively
And grammes per square metre detection device, surface defect detection apparatus, automatic rolling device, bin stock rack device, automatic cutting device and automatic packet
Installation.
The advantageous effects of the utility model are：Production line of the present invention is the various advanced and sophisticated technology components in industry
Device is designed into for the first time on wet method spun lacing line, and the flexibility of this line is made to greatly increase, and is had power, can be produced and research and develop biography
The composite material of system Standard composite and the various attached values that hit new peak is given birth to current same type spun lacing production line highest both at home and abroad
It is only that 200-220m/min is compared to produce speed, and the speed of production of production line of the present invention is up to 300-320m/min, width energy
Enough reach 1100-3400mm, 16-300g/m can be reached by producing the grammes per square metre of the nonwoven cloth material of gained2, while this production line
Whole input cost only has the 1/4 of import production line, and it is suitable for producing various high planarizations, the compound nothing of the spun lacing of high fluffy
Woven fabric material applies also for coating of the production with various functions and arranges composite material and various dyeing and stamp composite material,
The functionalization configuration design of product maintains the leading position in global industry, has very powerful vitality, to wet-laying water
Thorn line substitutes conventional dry cotton net and combs networking spun lacing line completely, will generate far-reaching influence, and wet-laying spun lacing will be pushed to set
Standby and wet method spun lacing material a large amount of universal and application.
Description of the drawings
Fig. 1 is one of the structural schematic diagram of herein described wet method multifunctional high speed spun lacing composite production line；
Fig. 2 is the second structural representation of herein described wet method multifunctional high speed spun lacing composite production line；
Wherein：
1- web forming devices；The mono- net multilayer wet method inclined-wire form devices of 1a-；Two layers of wet method inclined-wire form device of the mono- nets of 1a1-；
Three layers of wet method inclined-wire form device of the mono- nets of 1a2-；The mono- net single layer wet method inclined-wire form devices of 1b-；1c- dry method cotton nets comb networking
Device；
2- multi-level water thorn devices；2a- the first plain net spun lacing devices；2b- the second plain net spun lacing devices；2c- rotary drum spun lacings fill
It sets；2d- third plain net spun lacing devices；
3- negative pressure of vacuum suction units；
The efficient squezzing vehicles of 4-；
5- first order composite drying devices；5a- Flying Dutchmans；5b- Yankee gas hoods；
The first smooth calenders of 6-；
7- rotating dish sprays are coated with collating unit；
8- rotating dish spray dyeing apparatus；
9- printing devices；
The second level 10- drying device；
The second smooth calenders of 11-；
12- third level drying devices；
The smooth calender of 13- thirds；
14- final finishing devices；
The quick smooth water cooling plants of 14a-；14b- moisture and grammes per square metre detection device；14c- surface defect detection apparatus；
14d- automatic rolling devices；14e- bin stock rack devices；14f- automatic cutting devices；14g- automatic packaging machines；
15- material returned unwinding devices；
The online web forming device of 16- spun-bonded fibres；
17- plain net spun lacing devices or rotary drum spun lacing device.
Specific implementation mode
In order to understand the technical means of the present invention more clearly, it and can be implemented in accordance with the contents of the specification,
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is described in further detail, following embodiment is used
In illustrating the utility model, but it is not intended to limit the scope of the present invention.
The utility model describes a kind of wet method multifunctional high speed spun lacing composite production line in detail first.The production line includes
Web forming device 1, multi-level water thorn device 2, negative pressure of vacuum suction unit 3, efficient squezzing vehicle 4, the first order composite dry arranged successively
Dry device 5, plain net spun lacing device or rotary drum spun lacing device 17, rotating dish spray coating collating unit 7, turn first smooth calender 6
Disk spray dyeing device 8, printing device 9, second level drying device 10, the second smooth calender 11, third level drying device 12,
The smooth calender 13 of third and final finishing device 14.
Above-mentioned web forming device 1 is single net multilayer wet method inclined-wire form device 1a, list net single layer wet method inclined-wire form device 1b
Or dry method cotton net combs one kind in web forming device 1c, wherein single net multilayer wet method inclined-wire form device is that two layers of wet method of single net are oblique
One kind in three layers of wet method inclined-wire form device 1a2 of net forming device 1a1 and single net.Web forming device in the application is using a variety of
Form can meet the production of different type product, can be with especially when using single net multilayer wet method inclined-wire form device
The Single Fiber or a variety of composite fibre products of two layers or three layers even four layers different fiber levels of production, and used fibre
Dimension length can cover 2-38mm, can give full play to the functional characteristics of different fibrous layers, can be obtained after spun lacing meets non-
The often composite spunlaced nonwoven cloth material of more various combinations.
Positioned at the discharging of the web forming device 1 rear, multi-level water thorn device one is respectively equipped with above and below 2 front
Group material returned unwinding device 15, this two groups of material returned unwinding devices are arranged the upper and lower after web forming device discharging, place thereon
Stratified material through forming can enter together with the molding fibrous layer of web forming device in subsequent multi-level water thorn device simultaneously
Progress spun lacing is compound to obtain 3-6 layers of composite spunlaced nonwoven cloth material, and two groups of material returned unwinding devices of this use make than traditional
The level that can be obtained composite spunlaced nonwoven cloth material with one group of material returned unwinding device is more, and type is also more abundant.Or
It is to be equipped with the online networking of a spun-bonded fibre at the lower section in discharge positioned at the web forming device 1 rear, 2 front of multi-level water thorn device
Device 16, the online web forming device of spun-bonded fibre being arranged here can form spun-bonded fibre net online, in this specific embodiment
Using the online web forming device of spun-bonded continuous yarn polypropylene fibre, the spunbond polypropylene fiber net that online production comes out can be with upper end
The molding fibrous layer of web forming device up and down overlap after, together enter subsequent multi-level water thorn device carry out spun lacing it is compound, use
It is composite spunlaced with web forming device formed fiber layer immediately after this online production spun-bonded fibre, gather with using traditional handicraft is ready-made
Propylene cloth is unreeled by the material returned compared with the online compound resulting materials of web forming device formed fiber layer, not only the production cost of product
It can reduce, and the fluffy degree of joint product is more excellent.
Above-mentioned multi-level water thorn device 2 include arrange successively the first plain net spun lacing device 2a, the second plain net spun lacing device 2b,
Rotary drum spun lacing device 2c and third plain net spun lacing device 2d, and the first above-mentioned plain net spun lacing device is positive plain net spun lacing dress
It sets, the second plain net spun lacing device and third plain net spun lacing device need to be set as positive plain net spun lacing device or reversed according to product
Plain net spun lacing device can be adjusted flexibly for positive spun lacing or reversed spun lacing, and conventional wet spun lacing production line be by
1-2 groups plain net spun lacing device or rotary drum spun lacing device composition, cannot be adjusted flexibly the direction of positive spun lacing and reversed spun lacing.
Above-mentioned first order composite drying device 5 is the Flying Dutchman 5a being connected in turn and Yankee gas hood 5b, this
Drying unit is a kind of drying device for combining drying cylinder contact drying with gas hood hot air convective drying, than single use poplar
Can the drying capacity of drying cylinder or drying cylinder be higher by 4-10 times, it is more energy-efficient；And using this drying unit dried at
This than use import four garden net hot-air ovens or the high-power front and back/gardens Shang Xiadan net hot-air oven cost of investment it is much lower
And more places can be saved.
Above-mentioned second level drying device 10 is Flying Dutchman, and the drying mode dried only with Yankee can be used for dyeing, print
Material drying after flower and chemical finishing.
Above-mentioned third level drying device 12 is along vertical height direction or horizontally disposed multistage infrared ray hot wind
Drying oven, which is also dried using hot wind while using infrared radiation, and conventional wet spun lacing production line
It only used infrared radiation or only used this single drying mode of hot wind, which dries two kinds
Mode is designed in same baking oven and is acted on nonwoven cloth material simultaneously, can be greatly improved drying efficiency and be saved production field
Ground uses for the first time on wet method spun lacing production line.
Efficient squezzing vehicle 4, the first smooth calender 6, the second smooth calender 11 and third have been used in the utility model
Smooth calender 13 removes squezzing vehicle and is externally provided with three groups of calenders progress roll compacting, wherein the first smooth calender 6 and second is smooth
Calender 11 is that electromagnetic induction heating rolls out whole calender or the smooth calender of circulating hot water heating roller, the smooth calendering of third
Machine 11 is the smooth calender of room temperature.With used on conventional wet spun lacing production line 1-2 grade roll compacting (i.e. the first order using squezzing vehicle,
The second level is to configure a calender at last baking oven rear) it compares, the first and second smooth calender of the utility model does not use biography
The conduction oil rolling ray machine of system, high-efficient energy-saving environment friendly can arbitrarily be adjusted using online non-woven fabrics moisture content, by multistage roll compacting
The product of high planarization different-thickness can be obtained afterwards.
Above-mentioned rotating dish spray coating collating unit 7 and rotating dish spray dyeing apparatus 8 are sprayed using rotary-disk type structure
Mist is coated with and spray dyeing, can be used for non-woven cloth dye online, starching and the chemical finishing of various functions, can be to nonwoven
Cloth material carries out being carried out at the same time above and below injection, and is fully closed ring structure, with conventional wet spun lacing production line using spray, two
Roller pads coating and conventional foam apparatus for coating is compared, and does not have extra liquid and falls down pollution environment, can accomplish to save
Save raw material, clean environmental protection.
Above-mentioned final finishing device 14 includes the quick smooth water cooling dress for being arranged in smooth 13 rear of calender of third successively
Set 14a, moisture and grammes per square metre detection device 14b, surface defect detection apparatus 14c, automatic rolling device 14d, bin stock rack device
14e, automatic cutting device 14f and automatic packaging machine 14g, above-mentioned apparatus are this field conventional detection, processing, packing device,
Therefore it is repeated no more in the utility model.
To sum up, in wet method multifunctional high speed spun lacing laminating production bundle of lines industry described in the utility model it is various it is advanced at
Cooking technique part device is designed into for the first time on wet method spun lacing line, and the flexibility of this line is made to greatly increase, and has power, Ke Yisheng
Production and research and development traditional standard composite material and the composite material of the various attached values that hit new peak, give birth to current same type spun lacing both at home and abroad
The producing line maximum economic rate of production (MERP) is only that 200-220m/min is compared, and the speed of production of production line described in the utility model is up to 300-
320m/min, width can reach 1100-3400mm, produce the grammes per square metre of the nonwoven cloth material of gained and can reach 16-300g/
m2, while the whole input cost of this production line only has the 1/4 of import production line, it is suitable for producing various high planarizations, height
The hydro-entangled composite non-woven fabric material of bulkiness applies also for coating of the production with various functions and arranges composite material and various dyes
The functionalization configuration design of color and stamp composite material, product maintains the leading position in global industry, has very powerful life
Power is ordered, substituting conventional dry cotton net completely to wet-laying spun lacing line combs networking spun lacing line, will generate far-reaching influence, will push away
The a large amount of universal and application of dynamic wet-laying Spunlace line and wet method spun lacing material.
The above is only the preferred embodiment of the utility model, is not intended to limit the utility model, it is noted that
For those skilled in the art, without deviating from the technical principle of the utility model, it can also do
Go out several improvements and modifications, these improvements and modifications also should be regarded as the scope of protection of the utility model.
Claims (6)
1. a kind of wet method multifunctional high speed spun lacing composite production line, it is characterised in that：Including arrange successively web forming device, multistage
Spun lacing device, negative pressure of vacuum suction unit, efficient squezzing vehicle, first order composite drying device, plain net spun lacing device or rotary drum water
Thorn device, the first smooth calender, rotating dish spray coating collating unit, rotating dish spray dyeing apparatus, printing device, the second level are dry
Dry device, the second smooth calender, third level drying device, the smooth calender of third and final finishing device, wherein positioned at described
It is respectively equipped with one group of material returned unwinding device above and below in front of web forming device discharging rear, multi-level water thorn device, or
It is equipped with the online web forming device of a spun-bonded fibre at the lower section in front of web forming device discharging rear, multi-level water thorn device；Institute
It is that single net multilayer wet method inclined-wire form device, single net single layer wet method inclined-wire form device or dry method cotton net are combed into state web forming device
One kind in net device；The multi-level water thorn device includes the first plain net spun lacing device arranged successively, the second plain net spun lacing dress
It sets, rotary drum spun lacing device and third plain net spun lacing device.
2. wet method multifunctional high speed spun lacing composite production line according to claim 1, it is characterised in that：The list net multilayer
Wet method inclined-wire form device is one kind in three layers of wet method inclined-wire form device of single two layers of wet method inclined-wire form device of net and single net.
3. wet method multifunctional high speed spun lacing composite production line according to claim 1, it is characterised in that：First plain net
Spun lacing device is positive plain net spun lacing device, and the second plain net spun lacing device and third plain net spun lacing device need to be arranged according to product
For positive plain net spun lacing device or reversed plain net spun lacing device.
4. wet method multifunctional high speed spun lacing composite production line according to claim 1, it is characterised in that：The first order is multiple
It is the Flying Dutchman being connected in turn and Yankee gas hood to close drying device；The second level drying device is Flying Dutchman；
The third level drying device is along vertical height direction or horizontally disposed multistage infrared ray heated-air drying baking oven.
5. wet method multifunctional high speed spun lacing composite production line according to claim 1, it is characterised in that：Described first is smooth
Calender and the second smooth calender are that electromagnetic induction heating rolls out whole calender or the smooth calender of circulating hot water heating roller, institute
It is the smooth calender of room temperature to state the smooth calender of third.
6. wet method multifunctional high speed spun lacing composite production line according to claim 1, it is characterised in that：The final finishing dress
Set quick smooth water cooling plant, moisture and grammes per square metre detection device, surface including being arranged in the smooth calender rear of third successively
Defect detecting device, automatic rolling device, bin stock rack device, automatic cutting device and automatic packaging machine.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820042951.9U CN207862573U (en) | 2018-01-11 | 2018-01-11 | Wet method multifunctional high speed spun lacing composite production line |
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| CN201820042951.9U CN207862573U (en) | 2018-01-11 | 2018-01-11 | Wet method multifunctional high speed spun lacing composite production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108049031A (en) * | 2018-01-11 | 2018-05-18 | 江苏科立隆非织造布科技有限公司 | Wet method multifunctional high speed spun lacing composite production line and production gained spunlace non-woven cloth |
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2018
- 2018-01-11 CN CN201820042951.9U patent/CN207862573U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108049031A (en) * | 2018-01-11 | 2018-05-18 | 江苏科立隆非织造布科技有限公司 | Wet method multifunctional high speed spun lacing composite production line and production gained spunlace non-woven cloth |
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