CN207859240U - Silicone rubber automatic filter - Google Patents
Silicone rubber automatic filter Download PDFInfo
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- CN207859240U CN207859240U CN201721616714.0U CN201721616714U CN207859240U CN 207859240 U CN207859240 U CN 207859240U CN 201721616714 U CN201721616714 U CN 201721616714U CN 207859240 U CN207859240 U CN 207859240U
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- 229920002379 silicone rubber Polymers 0.000 title claims abstract description 20
- 239000004945 silicone rubber Substances 0.000 title description 13
- 239000000463 material Substances 0.000 claims abstract description 36
- 238000001914 filtration Methods 0.000 claims description 15
- 238000001125 extrusion Methods 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 8
- 230000008878 coupling Effects 0.000 claims 3
- 238000010168 coupling process Methods 0.000 claims 3
- 238000005859 coupling reaction Methods 0.000 claims 3
- 238000002156 mixing Methods 0.000 claims 2
- 238000003756 stirring Methods 0.000 abstract description 16
- 101000860173 Myxococcus xanthus C-factor Proteins 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 28
- 238000000034 method Methods 0.000 description 6
- 239000000084 colloidal system Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000003247 decreasing effect Effects 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 239000013078 crystal Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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- Extrusion Moulding Of Plastics Or The Like (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及过滤机,具体为硅橡胶自动过滤机,属于化工机械技术领域。The utility model relates to a filter, in particular to a silicone rubber automatic filter, which belongs to the technical field of chemical machinery.
背景技术Background technique
随着现代科技的快速发展,各种制造工艺飞快进步,与此同时,人们对符合工艺的材料的需求也日益增高,传统的材料逐渐无法匹配现代的工艺进程,因此,人们逐渐学会了通过化工方式制造。硅橡胶便是化工合成的材料。硅橡胶是高活性吸附材料,属非晶态物质;硅橡胶主要成分是二氧化硅,化学性质稳定,不燃烧,在硅橡胶投入使用前需要对物料进行一些列的处理,其中过滤处理尤为重要,它能是得硅橡胶中所含的固态晶体杂质过滤,并能疏导胶体中的气泡,使物料更加均匀。With the rapid development of modern science and technology, various manufacturing processes are advancing rapidly. At the same time, people's demand for materials that meet the process is also increasing. Traditional materials are gradually unable to match the modern process. way of manufacture. Silicone rubber is a chemically synthesized material. Silicone rubber is a highly active adsorption material, which is an amorphous substance; the main component of silicone rubber is silicon dioxide, which is chemically stable and non-combustible. Before the silicone rubber is put into use, a series of treatments are required for the material, among which filtration treatment is particularly important. , it can filter the solid crystal impurities contained in the silicone rubber, and can dredge the air bubbles in the colloid to make the material more uniform.
现有的硅橡胶过滤机在设计上具有一定的缺陷性,首先,一般的硅橡胶过滤机是通过料筒内部压力对物料进行挤压出料,在此过程中,过高的压强可能会造成物料的结构发生改变,影响部分产品的质量,其次,一般的硅橡胶过滤机在出料过程中无法对物料进行搅拌,使胶体物料的分子活性降低,影响出料时的过滤效率。The existing silicone rubber filter has certain defects in design. First, the general silicone rubber filter squeezes and discharges the material through the internal pressure of the barrel. During this process, too high pressure may cause The structure of the material changes, which affects the quality of some products. Secondly, the general silicone rubber filter cannot stir the material during the discharge process, which reduces the molecular activity of the colloidal material and affects the filtration efficiency during discharge.
实用新型内容Utility model content
本实用新型的目的就在于为了解决上述问题而提供硅橡胶自动过滤机。The purpose of this utility model is just to provide silicone rubber automatic filter in order to solve the above problems.
本实用新型通过以下技术方案来实现上述目的,硅橡胶自动过滤机,包括工作台、电机、挤料组件和料筒,所述工作台顶部一端安装所述电机,所述电机一侧安装保护瓦,所述保护瓦一侧安装传动皮带,所述工作台顶部的中部设置纵向放置的立板,所述立板顶部安装PLC 信号处理器,所述立板中部安装传动杆,所述传动杆一端安装所述挤料组件,所述立板一侧设置支撑架,所述支撑架顶部安装所述料筒,所述挤料组件包括连接栓,所述连接栓一端安装液压泵,所述液压泵一端安装限位板,所述限位板一端中部安装伸缩杆,所述伸缩杆中部设置若干个搅料扇,所述伸缩杆一端安装推块,所述限位板一端安装若干个连接杆,若干个所述连接杆一端安装夹板,所述料筒一端设置出料口,所述出料口内部安装过滤塞,所述过滤塞内部嵌入滤网。The utility model achieves the above object through the following technical solutions. The silicone rubber automatic filter includes a workbench, a motor, an extruding assembly and a barrel. The motor is installed at one end of the top of the workbench, and a protective tile is installed on one side of the motor. , a transmission belt is installed on one side of the protective tile, a vertically placed vertical plate is arranged in the middle of the top of the workbench, a PLC signal processor is installed on the top of the vertical plate, a transmission rod is installed in the middle of the vertical plate, and one end of the transmission rod The extruding assembly is installed, a support frame is arranged on one side of the vertical plate, and the barrel is installed on the top of the support frame. The extruding assembly includes a connecting bolt, and a hydraulic pump is installed at one end of the connecting bolt. The hydraulic pump A limit plate is installed at one end, a telescopic rod is installed in the middle of one end of the limit plate, several stirring fans are arranged in the middle of the telescopic rod, a push block is installed at one end of the telescopic rod, and several connecting rods are installed at one end of the limit plate, A splint is installed at one end of several connecting rods, and a discharge port is provided at one end of the barrel, and a filter plug is installed inside the discharge port, and a filter screen is embedded in the filter plug.
优选的,为了使传动皮带在转动过程中能够稳定的安装放置,所述传动皮带外部套装机壳,且所述机壳与所述立板之间通过连接栓连接固定。Preferably, in order to enable the transmission belt to be stably installed and placed during rotation, the transmission belt is fitted with a casing, and the casing and the vertical plate are connected and fixed by connecting bolts.
优选的,为了使胶体物料能够通过逐渐减小的端口时获得一定的压强,增加胶体流量和过滤效率,所述料筒一端内壁为间距逐渐减小的弧板装,且弧板中部设有与所述出料口尺寸相匹配的端口。Preferably, in order to enable the colloidal material to obtain a certain pressure when passing through the gradually decreasing port, and increase the colloidal flow rate and filtration efficiency, the inner wall at one end of the barrel is equipped with an arc plate with a gradually decreasing spacing, and the middle part of the arc plate is provided with a The spout size matches the port.
优选的,为了使推块和搅料扇能够有效地对物料进行推进和搅拌,且推块在反复运动时料筒内有足够的空间使胶体流通,所述推块与所述搅料扇伸入所述料筒内部,且所述推块与所述料筒出料端口的尺寸相匹配。Preferably, in order to enable the push block and the stirring fan to effectively push and stir the material, and there is enough space in the barrel for the colloid to circulate when the push block moves repeatedly, the push block and the stirring fan extend into the barrel, and the push block matches the size of the outlet port of the barrel.
优选的,为了使传动杆能够将传动皮带所携带的动力传递给挤料组件,所述传动杆穿过所述立板进行安装,且所述传动杆一端连接在所述传动皮带的一端,另一端安装在所述挤料组件的一端。Preferably, in order to enable the transmission rod to transmit the power carried by the transmission belt to the extrusion assembly, the transmission rod is installed through the vertical plate, and one end of the transmission rod is connected to one end of the transmission belt, and the other One end is installed on one end of the extrusion component.
优选的,为了使装置内部组件在运行时能够获得所需的电力、动力来源,所述电机通过导线与所述PLC信号处理器所述液压泵呈电性连接,且所述电机通过其一端转子与所述传动皮带呈转动连接。Preferably, in order to enable the internal components of the device to obtain the required power and power source during operation, the motor is electrically connected to the hydraulic pump of the PLC signal processor through a wire, and the motor is electrically connected to the hydraulic pump through one end of the motor. It is rotationally connected with the transmission belt.
本实用新型的有益效果是:装置利用推挤将物料均匀推过过滤塞,并利用固定规格的滤网对大颗粒晶体进行筛选过滤,完成物料的过滤,通过液压泵带动伸缩杆在料筒内部反复位移,从而使推块能够在料筒内对胶体物料进行均匀推挤,并通过料筒内部逐渐变窄的端口将物料以一定的冲能挤出,加快了物料通过过滤塞的速率,增加了工作效率,通过搅料扇的转动,使部分物料在挤出的同时,无挤出的物料能够通过搅料扇进行均匀搅拌,从而保持胶体分子的活性,使过滤更加高效。装置具有结构简单,工作高效,实用性强的特点。The beneficial effects of the utility model are: the device uses pushing to push the material evenly through the filter plug, and uses a filter screen with a fixed specification to screen and filter large-grained crystals to complete the filtering of the material, and the hydraulic pump drives the telescopic rod inside the material barrel Repeated displacement, so that the push block can push the colloidal material evenly in the barrel, and extrude the material with a certain impulse energy through the gradually narrowed port inside the barrel, which speeds up the speed of the material passing through the filter plug and increases To improve the working efficiency, through the rotation of the stirring fan, some materials are extruded while the non-extruded materials can be evenly stirred by the stirring fan, so as to maintain the activity of the colloidal molecules and make the filtration more efficient. The device has the characteristics of simple structure, high efficiency and strong practicability.
附图说明Description of drawings
图1为本实用新型整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.
图2为本实用新型挤料组件立体结构示意图。Fig. 2 is a schematic diagram of the three-dimensional structure of the extrusion assembly of the present invention.
图3为本实用新型挤料组件立体结构分解示意图。Fig. 3 is an exploded schematic diagram of the three-dimensional structure of the extruding assembly of the present invention.
图4为本实用新型料筒内部结构示意图。Fig. 4 is a schematic diagram of the internal structure of the barrel of the utility model.
图5为本实用新型过滤塞立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the filter plug of the present invention.
图中:1、工作台;2、电机;3、保护瓦;4、传动皮带;5、立板;6、PLC信号处理器;7、传动杆;8、挤料组件;9、料筒;10、支撑架;11、连接栓;12、液压泵;13、限位板;14、伸缩杆;15、搅料扇;16、推块;17、连接杆;18、夹板;19、出料口;20、过滤塞;21、滤网。In the figure: 1. Workbench; 2. Motor; 3. Protective tile; 4. Transmission belt; 5. Vertical plate; 6. PLC signal processor; 7. Transmission rod; 8. Extrusion component; 10. Support frame; 11. Connecting bolt; 12. Hydraulic pump; 13. Limiting plate; 14. Telescopic rod; 15. Stirring fan; 16. Push block; 17. Connecting rod; 18. Plywood; Mouth; 20, filter plug; 21, strainer.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1Example 1
请参阅图1至图5所示,硅橡胶自动过滤机,包括工作台1、电机2、挤料组件8和料筒9,工作台1底部设有平稳的支撑块,使装置整体放置稳定;工作台1顶部一端安装电机2,通过电机2给予装置所需的电能;电机2一侧安装保护瓦3,通过保护瓦3保护电机2 与传动皮带4之间的连接关节,防止外部损坏或漏电现象的发生;保护瓦3一侧安装传动皮带4,工作台1顶部的中部设置纵向放置的立板5,通过立板5将供能部件与工作区域隔开,使装置运行保持稳定;立板5顶部安装PLC信号处理器6,立板5中部安装传动杆7,传动杆7一端安装挤料组件8,立板5一侧设置支撑架10,通过支撑架 10将料筒9稳定放置;支撑架10顶部安装料筒9,挤料组件8包括连接栓11,连接栓11一端安装液压泵12,液压泵12经电机2驱动,能够将压力传递给伸缩杆14;液压泵12一端安装限位板13,限位板 13一端中部安装伸缩杆14,伸缩杆14中部设置若干个搅料扇15,伸缩杆14一端安装推块16,限位板13一端安装若干个连接杆17,若干个连接杆17一端安装夹板18,通过限位板13和夹板18共同作用将挤料组件8稳定固定在料筒9上;料筒9一端设置出料口19,出料口19内部安装过滤塞20,过滤塞20内部嵌入滤网21,通过滤网对大颗粒晶体进行均与的过滤。Please refer to Figure 1 to Figure 5, the silicone rubber automatic filter includes workbench 1, motor 2, extruding assembly 8 and barrel 9, and the bottom of workbench 1 is provided with a stable support block to make the whole device stable; The motor 2 is installed on the top end of the workbench 1, and the required electric energy is given to the device through the motor 2; the protection tile 3 is installed on the side of the motor 2, and the connection joint between the motor 2 and the transmission belt 4 is protected by the protection tile 3 to prevent external damage or leakage The occurrence of the phenomenon; the transmission belt 4 is installed on one side of the protective tile 3, and the vertically placed vertical plate 5 is arranged in the middle of the top of the workbench 1, and the energy supply part is separated from the working area by the vertical plate 5, so that the operation of the device is kept stable; the vertical plate 5 The PLC signal processor 6 is installed on the top, the transmission rod 7 is installed in the middle of the vertical plate 5, the extruding component 8 is installed on one end of the transmission rod 7, the support frame 10 is installed on one side of the vertical plate 5, and the barrel 9 is placed stably through the support frame 10; The barrel 9 is installed on the top of the frame 10, and the extrusion assembly 8 includes a connecting bolt 11. A hydraulic pump 12 is installed at one end of the connecting bolt 11. The hydraulic pump 12 is driven by the motor 2 and can transmit pressure to the telescopic rod 14; one end of the hydraulic pump 12 is installed with a limit Plate 13, expansion rod 14 is installed in the middle part of one end of the limit plate 13, several stirring fans 15 are arranged in the middle part of the expansion rod 14, push block 16 is installed at one end of the expansion rod 14, several connecting rods 17 are installed at one end of the limit plate 13, and several connecting rods 17 are installed at one end of the limit plate 13. A splint 18 is installed at one end of the rod 17, and the extrusion assembly 8 is stably fixed on the barrel 9 through the joint action of the limit plate 13 and the splint 18; the barrel 9 is provided with a discharge port 19, and a filter plug 20 is installed inside the discharge port 19. The filter plug 20 is embedded with a filter screen 21, through which the large particle crystals are uniformly filtered.
实施例2Example 2
请参阅图2、图3和图4其与实施例一的区别在于:传动皮带4 外部套装机壳,且机壳与立板5之间通过连接栓连接固定,使传动皮带4在转动过程中能够稳定的安装放置;料筒9一端内壁为间距逐渐减小的弧板装,且弧板中部设有与出料口19尺寸相匹配的端口,使胶体物料能够通过逐渐减小的端口时获得一定的压强,增加胶体流量和过滤效率;推块16与搅料扇15伸入料筒9内部,且推块16与料筒9出料端口的尺寸相匹配,使推块16和搅料扇15能够有效地对物料进行推进和搅拌,且推块16在反复运动时料筒内有足够的空间使胶体流通;传动杆7穿过立板5进行安装,且传动杆7一端连接在传动皮带4的一端,另一端安装在挤料组件8的一端,使传动杆7能够将传动皮带4所携带的动力传递给挤料组件8;电机2通过导线与PLC 信号处理器6液压泵12呈电性连接,且电机2通过其一端转子与传动皮带4呈转动连接,使装置内部组件在运行时能够获得所需的电力、动力来源。Please refer to Fig. 2, Fig. 3 and Fig. 4. The difference between it and Embodiment 1 is that the transmission belt 4 is fitted with a casing, and the casing and the vertical plate 5 are connected and fixed by connecting bolts, so that the transmission belt 4 is in the process of rotation. It can be installed and placed stably; the inner wall at one end of the barrel 9 is fitted with an arc plate with gradually decreasing spacing, and a port matching the size of the discharge port 19 is provided in the middle of the arc plate, so that the colloidal material can be obtained when passing through the gradually decreasing port. A certain pressure increases the colloid flow and filtration efficiency; the push block 16 and the stirring fan 15 extend into the inside of the barrel 9, and the push block 16 matches the size of the discharge port of the barrel 9, so that the push block 16 and the stirring fan 15 can effectively propel and stir the material, and there is enough space in the barrel to circulate the colloid when the push block 16 moves repeatedly; the transmission rod 7 is installed through the vertical plate 5, and one end of the transmission rod 7 is connected to the transmission belt 4, and the other end is installed at one end of the extruding assembly 8, so that the transmission rod 7 can transmit the power carried by the transmission belt 4 to the extruding assembly 8; the motor 2 is electrically connected to the PLC signal processor 6 hydraulic pump 12 through wire Sexual connection, and the motor 2 is rotationally connected with the transmission belt 4 through the rotor at one end, so that the internal components of the device can obtain the required power and power source during operation.
本实用新型在使用时,首先,将工作台1通过其底部的支撑块平稳的放置在支撑面上,通过电机2给装置供电,PLC信号处理器6(型号为CMP1A)完成装置的自动化控制,将胶体物料置于料筒9内部后封闭好料筒9进料口,通过电机2带动传动皮带4的转子转动,通过传动皮带4将转动力传递给立板5内的传动杆7,从而使动力通过连接栓11传递到挤料组件8上,液压泵12给予伸缩杆14动力,使伸缩杆14能够在水平方向上伸缩,从而带动推块16和搅料扇15在料筒9内部水平往复运动,并通过推块19将物料分批挤入料桶内较窄的端口,使胶体物料通过过滤塞20,完成过滤工作,通过搅料扇15 的纵向转动,使物料在分批推送过程中,能够始终接受均匀的搅拌,保持胶体的分子活性,方便出料。When the utility model is in use, at first, the workbench 1 is stably placed on the support surface through the support block at its bottom, the device is powered by the motor 2, and the PLC signal processor 6 (model is CMP1A) completes the automatic control of the device, Put the colloidal material inside the barrel 9 and close the feed port of the barrel 9, drive the rotor of the transmission belt 4 to rotate through the motor 2, and transmit the rotational force to the transmission rod 7 in the vertical plate 5 through the transmission belt 4, so that The power is transmitted to the extrusion assembly 8 through the connecting bolt 11, and the hydraulic pump 12 gives power to the telescopic rod 14, so that the telescopic rod 14 can expand and contract in the horizontal direction, thereby driving the push block 16 and the stirring fan 15 to reciprocate horizontally inside the barrel 9 movement, and push the material into the narrower port in the barrel in batches through the push block 19, so that the colloidal material passes through the filter plug 20 to complete the filtering work, and through the longitudinal rotation of the stirring fan 15, the material is pushed in batches. , can always accept uniform stirring, maintain the molecular activity of the colloid, and facilitate discharging.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to be included in the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
Claims (6)
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|---|---|---|---|
| CN201721616714.0U CN207859240U (en) | 2017-11-28 | 2017-11-28 | Silicone rubber automatic filter |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721616714.0U CN207859240U (en) | 2017-11-28 | 2017-11-28 | Silicone rubber automatic filter |
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| CN207859240U true CN207859240U (en) | 2018-09-14 |
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| CN201721616714.0U Expired - Fee Related CN207859240U (en) | 2017-11-28 | 2017-11-28 | Silicone rubber automatic filter |
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