CN207859226U - A kind of rubber silica gel mixing defoaming extrusion molding all-in-one machine - Google Patents
A kind of rubber silica gel mixing defoaming extrusion molding all-in-one machine Download PDFInfo
- Publication number
- CN207859226U CN207859226U CN201721484058.3U CN201721484058U CN207859226U CN 207859226 U CN207859226 U CN 207859226U CN 201721484058 U CN201721484058 U CN 201721484058U CN 207859226 U CN207859226 U CN 207859226U
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- Prior art keywords
- defoaming
- machine
- silica gel
- extrusion molding
- extrusion
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000001125 extrusion Methods 0.000 title claims abstract description 64
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 32
- 238000002156 mixing Methods 0.000 title claims abstract description 31
- 239000000741 silica gel Substances 0.000 title claims abstract description 20
- 229910002027 silica gel Inorganic materials 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 94
- 238000004898 kneading Methods 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 238000000465 moulding Methods 0.000 claims abstract description 14
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 33
- 230000006872 improvement Effects 0.000 abstract description 14
- 239000000377 silicon dioxide Substances 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 235000021050 feed intake Nutrition 0.000 description 4
- 238000007670 refining Methods 0.000 description 4
- 239000002518 antifoaming agent Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 208000032765 Device extrusion Diseases 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000010058 rubber compounding Methods 0.000 description 1
- 238000010074 rubber mixing Methods 0.000 description 1
- 230000026676 system process Effects 0.000 description 1
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model is related to material mixing defoaming technology fields, extrusion molding all-in-one machine is defoamed more particularly to a kind of rubber silica gel mixing, including rack, it is set to the kneading chamber of rack, power plant for driving kneading chamber to be kneaded material, for drawing mechanism derived from material after being kneaded, the defoaming device being connected with drawing mechanism for defoaming material, be connected the extrusion device squeezed out for material after defoaming with defoaming device, detachably it is connected with extrusion device output end for by the molding machine of material extrusion molding, if the defoaming device is equipped with dried layer strainer close to extrusion device one end, and two layers adjacent of strainer is vertical and horizontal or intersection stagger setting；The utility model can be directed to the material containing high bubbles volume rubber silica type by defoaming device significant improvement or reduction air bubble content, its molding effect can be made more preferable, defoaming effect is good, significantly promotes the stability and high efficiency of quality.
Description
Technical field
The utility model is related to material mixing defoaming technology fields, defoam and squeeze out more particularly to a kind of rubber silica gel mixing
Forming integrated machine.
Background technology
Mixing equipment is mostly important one of the rubber mixing equipment of modern rubber industry, is occurred truly from 1916
Since Banbury (Ben Baili) type mixing equipment, since it has the series of features more excellent than open mill, such as it is kneaded capacity
Greatly, the time is short, production efficiency is high, preferably overcomes dust from flying, reduces the loss of compounding agent, improves product quality and building ring
Border, safe operation facility, reduces labor intensity, beneficial to realizing machinery and automation mechanized operation etc., and as in rubber compounding art
An important achievement, be still the typical important equipment in plasticating and being kneaded so far, and in continuous development and improving.
Mixer is larger for some viscosity in the prior art, some materials for being easy to generate bubble in mixing are more difficult
Bubble is easy tod produce when being kneaded such as rubber or silica type material with processing, needs input antifoaming agent to be defoamed, undoubtedly
Cost is increased, while plastic emitting or molding may also be caused bad, it is therefore desirable to for being physically existing to material defoaming design
It to be solved.
Utility model content
To solve the above problems, the utility model provide it is a kind of by defoaming device can needle be directed to and contain high bubbles volume rubber
The material of glue silica type has significant improvement or reduces air bubble content, its molding effect can be made more preferable, defoaming effect is good, greatly
Promote to amplitude the stability and efficient rubber silica gel mixing defoaming extrusion molding all-in-one machine of quality.
Technical solution used by the utility model is：A kind of rubber silica gel mixing defoaming extrusion molding all-in-one machine, including
Defoaming device for mixing material eliminate bubble, the defoaming device includes babinet, is set to shaking for babinet one end
Dynamic device, is set to the strainer of the babinet other end, and the strainer is at least provided with two layers, and two layers adjacent of strainer is vertical and horizontal or intersects
Stagger setting.
Further improvement of these options be further include rack, the kneading chamber of rack is set to, for driving kneading chamber
It is connected with defoaming device for that will defoam for drawing mechanism derived from material after being kneaded to the power plant that material is kneaded
The extrusion device that material squeezes out afterwards is detachably connected with extrusion device output end for by the molding machine of material extrusion molding.
Further improvement of these options is that the rack is equipped with the drive component for driving kneading chamber to open and close.
Further improvement of these options is that the drawing mechanism is inclined to set, and is equipped with buffer bar in inclined surface.
Further improvement of these options is that the buffer bar is wavy, linear or skewed setting.
Further improvement of these options is that the strainer is set to babinet close to extrusion device one end.
Further improvement of these options is that sieve and vibrator are set to one flowing of internal formation and led to by the babinet
Road offers air hole outside the babinet, and the air hole is connected to flow channel.
Further improvement of these options is that the strainer includes cable and interacts the mesh formed by cable, described
Cable two sides opens up for zigzag.
Further improvement of these options is that the mesh diameter range is in 0.5mm~2.0mm.
Further improvement of these options is that the extrusion device is uniaxial screw extrusion apparatus.
The beneficial effects of the utility model are：
1, a kind of rubber silica gel mixing defoams extrusion molding all-in-one machine, in a first aspect, being equipped with rack, is set to the mixed of rack
Room is refined, is kneaded by the way that material is poured into kneading chamber, refining effect is good, for driving kneading chamber to fill the power that material is kneaded
It sets, drives kneading chamber to be kneaded material by power plant, driving effect is good, and work efficiency is high, second aspect, and being used for will
Drawing mechanism derived from material, drawing mechanism export material after mixing, and export effect is good, and work efficiency is high, with drawing mechanism
The defoaming device being connected for defoaming material is generated to being kneaded the material after discharging in mixing process by defoaming device
Bubble can save input antifoaming agent and use, save cost, the material produced is more perfect；The third aspect is connected with defoaming device
For the extrusion device that material after defoaming squeezes out, directly material is squeezed by screw rod by extrusion device after being defoamed to material
Go out molding, be detachably connected with extrusion device output end for by the molding machine of material extrusion molding, by dismounting and change at
Type device directly shaping, outlet pipe, a variety of arbitrary shapes such as slice can save later stage manufacturing process, and integraty is strong, work effect
Rate is high；Fourth aspect is passed through in material from defoaming device if the defoaming device is equipped with dried layer strainer close to extrusion device one end
When, the bubble that material generates in refining process is eliminated by sieve, eradicating efficacy is good；In the utility model, in needle
There is significant improvement to the material containing high bubbles volume rubber silica type or reduce air bubble content, its molding effect can be made more
Good, defoaming effect is good, significantly promotes the stability and high efficiency of quality, and sizing material of this equipment after mixing be not hand-off not
Favourable turn ground direct extrusion molding or half-formed, solves the high substandard products of rubber silica gel rubber compound high rejection rate in processing procedure of high bubbles volume
The industry technology bottleneck of rate, the technical application of this all-in-one machine is novel to be successfully greatly reduced finished product defect rate, to industry
With realistic price and revolutionary meaning.
2, the rack is equipped with the drive component for driving kneading chamber to open and close, and can be driven automatically by drive component mixed
Room folding is refined to use, high degree of automation saves manpower, convenient for staff can both hands feed intake, feed intake conveniently.
3, the drawing mechanism is inclined to set, and is equipped with buffer bar in inclined surface, is obliquely installed the stream that can slow down physics
Dynamic property, may make the larger bubble of some in material to rupture in slowing down flow process, plays defoaming effect, pass through buffer bar energy
Enough flowing velocities for further slowing down physics, further play defoaming effect.
4, the buffer bar is wavy, linear or skewed setting, can be configured according to substantive demand, mostly wave
Wave-like or skewed setting can play the role of buffering effect to material well, improve the defoaming to material.
5, the defoaming device includes babinet, is set to the vibrator of babinet, and the strainer is installed in babinet, and material exists
Extrusion device extrusion molding is flowed in babinet, Flow of Goods and Materials speed can be accelerated by vibrator, while accelerating flowing speed
Bubble can be shaken and be eliminated when spending, finally flow to that strainer is fine to defoam material, defoaming effect is good, working efficiency
It is high.
6, the strainer is at least provided with two layers, and two layers adjacent of strainer is vertical and horizontal or intersects stagger setting, for multilayer
Strainer can repeatedly defoam material, and be vertical and horizontal stagger setting, can more accurately be defoamed to material, can
It is really achieved the effect eliminated comprehensively, defoaming effect is good, and defoaming is more comprehensively.
7, sieve and vibrator are set to one flow channel of internal formation by the babinet, are offered outside the babinet
Stomata, the air hole are connected to flow channel, and material flows in flow channel to be defoamed, and can pass through vibrator successively and shake
Gas after defoaming, can be discharged by air hole, is defoamed by the sieve of multilayer by dynamic defoaming, can be further
Improve defoaming effect and defoaming effectiveness.
8, the strainer includes cable and interacts the mesh formed by cable, and the cable two sides opens up for zigzag, is led to
Jagged cable is crossed, can be good at carrying out the bubble in material to cut elimination, eradicating efficacy is good, when bubble touches net
Line will be directly eliminated, and be eliminated efficient.
9, it is stifled to be easy to cause material when mesh diameter is less than 0.5mm in 0.5mm~2.0mm for the mesh diameter range
Plug either mobility is slow, can not supply extrusion device in time and squeeze out material, while but holding when mesh diameter is more than 2.0mm
Easily the filtering of some minute bubbles is passed through out of mesh, therefore preferably 1.2mm is acted on, and can be good at defoaming material,
It is capable of full range defoam, defoaming effect.
10, the extrusion device is uniaxial screw extrusion apparatus, can be quickly by object by uniaxial screw extrusion apparatus
Material squeeze out, squeeze out effect it is good, while it is bad in extrusion cause material to generate bubble again, convenient for by material directly at
Type, good forming effect, integraty are stronger.
Description of the drawings
Fig. 1 is the stereogram of the utility model；
Fig. 2 is the front view of the utility model；
Fig. 3 is the schematic diagram of the utility model drawing mechanism；
Fig. 4 is the internal structure schematic diagram of the utility model defoaming device；
Fig. 5 is the schematic diagram of the utility model strainer.
Description of drawing identification：Rack 110, kneading chamber 120, power plant 130, drawing mechanism 140, is delayed drive component 111
It rushes item 141, defoaming device 150, strainer 151, cable 151a, mesh 151b, babinet 152, vibrator 153, air hole 154, squeeze
Go out device 160, molding machine 170.
Specific implementation mode
The utility model is further described below in conjunction with attached drawing.
As shown in Fig. 1~Fig. 2, the respectively stereogram and front view of the utility model.
A kind of rubber silica gel mixing defoaming extrusion molding all-in-one machine, including rack 110, are set to the kneading chamber of rack 110
120, the power plant 130 for driving kneading chamber 120 to be kneaded material, for drawing mechanism derived from material after being kneaded
140, the defoaming device 150 being connected with drawing mechanism 140 for defoaming material is connected with defoaming device 150 for that will defoam
The extrusion device 160 that material squeezes out afterwards is detachably connected with 160 output end of extrusion device for by the molding of material extrusion molding
Device 170, if the defoaming device 150 is equipped with dried layer strainer 151 close to 160 one end of extrusion device.
In a first aspect, being equipped with rack 110, it is set to the kneading chamber 120 of rack 110, by the way that material is poured into kneading chamber 120
It is kneaded, refining effect is good, and the power plant 130 for driving kneading chamber 120 to be kneaded material passes through power plant 130
Driving kneading chamber 120 is kneaded material, and driving effect is good, and work efficiency is high, second aspect, is led for material after being kneaded
The drawing mechanism 140 gone out, drawing mechanism 140 export material, and export effect is good, and work efficiency is high, is connected with drawing mechanism 140
Defoaming device 150 for defoaming material is generated to being kneaded the material after discharging in mixing process by defoaming device 150
Bubble, input antifoaming agent can be saved and used, save cost, the material produced is more perfect；The third aspect, with defoaming device
150 be connected for after defoaming material squeeze out extrusion device 160, after being defoamed to material directly pass through extrusion device 160 will
Material is detachably connected with 160 output end of extrusion device by screw extrusion molding for filling the molding of material extrusion molding
170 are set, by dismounting and change molding machine 170, directly shaping, outlet pipe, a variety of arbitrary shapes such as slice can save later stage system
Process is made, integraty is strong, and work efficiency is high；Fourth aspect, if the defoaming device 150 is equipped with close to 160 one end of extrusion device
Dried layer strainer 151, when material passes through from defoaming device 150, material is generated in refining process by sieve bubble into
Row is eliminated, and eradicating efficacy is good；In the utility model, in the sizing material material for rubber and silica type, it can be produced when passing through mixing
Raw either large or small bubble can cause to pass through 150 energy of defoaming device with the presence of bubble on the product squeezed out when the later stage is to squeezing out
The material that enough needles contain high bubbles volume rubber silica type has significant improvement or reduces air bubble content, can make its molding effect
More preferably, defoaming effect is good, significantly promotes the stability and high efficiency of quality, and sizing material of this equipment after mixing be not hand-off
Do not make a connection ground direct extrusion molding or half-formed, solve rubber silica gel rubber compound high rejection rate high order in processing procedure of high bubbles volume
The industry technology bottleneck of product rate, the technical application of this all-in-one machine is novel to be successfully greatly reduced finished product defect rate, to row
Industry has realistic price and revolutionary meaning.
Rack 110 is equipped with the drive component 111 for driving kneading chamber 120 to open and close, can be automatic by drive component 111
Drive the folding of kneading chamber 120 to use, high degree of automation saves manpower, convenient for staff can both hands feed intake, feed intake
It is convenient.
As shown in figure 3, for the schematic diagram of the utility model drawing mechanism.
Drawing mechanism 140 is inclined to set, and is equipped with buffer bar 141 in inclined surface, is obliquely installed the stream that can slow down physics
Dynamic property, may make the larger bubble of some in material to rupture in slowing down flow process, plays defoaming effect, pass through buffer bar
141 can further slow down the flowing velocity of physics, further play defoaming effect.
Buffer bar 141 is wavy, linear or skewed setting, can be configured according to substantive demand, mostly wave
Shape or skewed setting can play the role of buffering effect to material well, improve the defoaming to material.
As shown in figure 4, for the internal structure schematic diagram of the utility model defoaming device.
Defoaming device 150 includes babinet 152, is set to the vibrator 153 of babinet 152, the strainer 151 is installed in babinet
In 152, material flows to 160 extrusion molding of extrusion device in babinet 152, can accelerate Flow of Goods and Materials by vibrator 153
Speed, while can shake and eliminate to bubble when accelerating flowing velocity, finally flows to that strainer 151 is fine to carry out material
Defoaming, defoaming effect is good, and work efficiency is high.
Strainer 151 is at least provided with two layers, and adjacent two layers of strainer 151 is vertical and horizontal or intersects stagger setting, for multilayer
Strainer 151 can repeatedly defoam material, and be vertical and horizontal stagger setting, can more accurately be defoamed to material,
It can be really achieved the effect eliminated comprehensively, defoaming effect is good, and defoaming is more comprehensively.
Sieve and vibrator 153 are set to one flow channel of internal formation by babinet 152, are opened up outside the babinet 152
There are air hole 154, the air hole 154 to be connected to flow channel, material flows in flow channel to be defoamed, and can be passed through successively
The vibrations defoaming of vibrator 153 is crossed, the gas after defoaming can be discharged by air hole 154, is carried out by the sieve of multilayer
Defoaming, can further improve defoaming effect and defoaming effectiveness.
As shown in figure 5, for the schematic diagram of the utility model strainer.
Strainer 151 includes cable 151a and interacts the two sides mesh 151b, the cable 151a formed by cable 151a and be
Zigzag opens up, and by jagged cable 151a, can be good at carrying out the bubble in material to cut elimination, eradicating efficacy
It is good, it will directly be eliminated, eliminate efficient when bubble touches cable 151a.
Mesh 151b diameter ranges are easy to cause material in 0.5mm~2.0mm when mesh 151b diameters are less than 0.5mm
It is slow to block either mobility, extrusion device 160 can not be supplied in time and squeeze out material, while when mesh 151b diameters are more than
It is but easy to pass through the filtering of some minute bubbles out of mesh 151b when 2.0mm, therefore preferably 1.2mm is acted on, and can be good at
Material is defoamed, is capable of full range and defoam, defoaming effect.
Extrusion device 160 is uniaxial screw extrusion apparatus 160, by uniaxial screw extrusion apparatus 160 can quickly by
Material squeeze out, squeeze out effect it is good, while it is bad in extrusion cause material to generate bubble again, convenient for by material directly at
Type, good forming effect, integraty are stronger.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed,
But it should not be understood as limiting the scope of the patent of the utility model.It should be pointed out that for the common of this field
For technical staff, without departing from the concept of the premise utility, various modifications and improvements can be made, these all belong to
In the scope of protection of the utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (10)
1. a kind of rubber silica gel mixing defoams extrusion molding all-in-one machine, it is characterised in that：Including being used to disappear mixing material
The defoaming device of bubble removing, the defoaming device include babinet, are set to the vibrator of babinet one end, are set to the babinet other end
Strainer, the strainer is at least provided with two layers, and two layers adjacent of strainer is vertical and horizontal or intersects stagger setting.
2. a kind of rubber silica gel mixing according to claim 1 defoams extrusion molding all-in-one machine, it is characterised in that：Further include
Rack is set to the kneading chamber of rack, the power plant for driving kneading chamber to be kneaded material, is led for material after being kneaded
The drawing mechanism gone out, be connected the extrusion device squeezed out for material after defoaming with defoaming device, detachably defeated with extrusion device
Outlet is connected for by the molding machine of material extrusion molding.
3. a kind of rubber silica gel mixing according to claim 2 defoams extrusion molding all-in-one machine, it is characterised in that：The machine
Frame is equipped with the drive component for driving kneading chamber to open and close.
4. a kind of rubber silica gel mixing according to claim 2 defoams extrusion molding all-in-one machine, it is characterised in that：It is described go out
Material device is inclined to set, and is equipped with buffer bar in inclined surface.
5. a kind of rubber silica gel mixing according to claim 4 defoams extrusion molding all-in-one machine, it is characterised in that：It is described slow
It is wavy, linear or skewed setting to rush item.
6. a kind of rubber silica gel mixing according to claim 2 defoams extrusion molding all-in-one machine, it is characterised in that：The filter
Net is set to babinet close to extrusion device one end.
7. a kind of rubber silica gel mixing according to claim 1 defoams extrusion molding all-in-one machine, it is characterised in that：The case
Sieve and vibrator are set to one flow channel of internal formation by body, and air hole, the air hole are offered outside the babinet
It is connected to flow channel.
8. a kind of rubber silica gel mixing according to claim 1 defoams extrusion molding all-in-one machine, it is characterised in that：The filter
Net includes cable and interacts the mesh formed by cable, and the cable two sides opens up for zigzag.
9. a kind of rubber silica gel mixing according to claim 8 defoams extrusion molding all-in-one machine, it is characterised in that：The net
Bore dia range is in 0.5mm~2.0mm.
10. a kind of rubber silica gel mixing according to claim 1 defoams extrusion molding all-in-one machine, it is characterised in that：It is described
Extrusion device is uniaxial screw extrusion apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721484058.3U CN207859226U (en) | 2017-11-09 | 2017-11-09 | A kind of rubber silica gel mixing defoaming extrusion molding all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721484058.3U CN207859226U (en) | 2017-11-09 | 2017-11-09 | A kind of rubber silica gel mixing defoaming extrusion molding all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207859226U true CN207859226U (en) | 2018-09-14 |
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ID=63474851
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721484058.3U Expired - Fee Related CN207859226U (en) | 2017-11-09 | 2017-11-09 | A kind of rubber silica gel mixing defoaming extrusion molding all-in-one machine |
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| Country | Link |
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| CN (1) | CN207859226U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107599213A (en) * | 2017-11-09 | 2018-01-19 | 广东利拿实业有限公司 | A kind of rubber silica gel banburying defoams extrusion molding all-in-one |
-
2017
- 2017-11-09 CN CN201721484058.3U patent/CN207859226U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107599213A (en) * | 2017-11-09 | 2018-01-19 | 广东利拿实业有限公司 | A kind of rubber silica gel banburying defoams extrusion molding all-in-one |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180914 |