CN207858227U - A kind of electric scroll compressor assembling line - Google Patents
A kind of electric scroll compressor assembling line Download PDFInfo
- Publication number
- CN207858227U CN207858227U CN201721651891.2U CN201721651891U CN207858227U CN 207858227 U CN207858227 U CN 207858227U CN 201721651891 U CN201721651891 U CN 201721651891U CN 207858227 U CN207858227 U CN 207858227U
- Authority
- CN
- China
- Prior art keywords
- station
- disk
- sub
- quiet disk
- quiet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Compressor (AREA)
Abstract
The utility model discloses a kind of electric scroll compressor assembling lines, include that compressor housing shifts station successively, quiet disk feeding, fill limiting plate screwing station, exhaust valve plate sealing propertytest station, quiet disc thickness detects station, it is pressed reverse side pin station, steel ball, spring station, sound disk is grouped station, quiet disk overturns station, it is pressed front pin station, test position degree, oiling fills wear plate, pick and place NG material, reading code station, press through strainer station, quiet disk shifts station, aging station, wear ring sorting machine, artificial cleaning Moving plate and dress Moving plate wear ring station, manually fill quiet disk station, clearance height detects station, rear cover assembly line station, dress sealing steel pads station, automatic lock screw station, point inspection and label station, helium leaks station, tear pin end station open.The utility model realizes the streamlined assembly of compressor kernel component by the way of production line, substantially increases detection efficiency and accuracy of detection, is particularly suitable for producing in enormous quantities.
Description
Technical field
The utility model belongs to electric scroll compressor production field, and in particular to a kind of electric scroll compressor assembly life
Producing line, assembling and performance test for kernel components such as moving plate of scroll compressor, quiet disk, rear covers.
Background technology
The Moving plate of screw compressor, quiet disk, rear cover etc. are all the kernel component of screw compressor, the height of assembly precision
It is low, directly influence product quality of the screw compressor after manufacture.These kernel components of screw compressor are all gone back at present
It is manually to assemble, therefore that there are efficiency is low, the shortcomings of low precision, installation dimension is unified, is not suitable for the big of screw compressor
Batch production.
Utility model content
In order to solve, the prior art is insufficient and defect, the utility model are intended to provide a kind of electric scroll compressor assembly life
Producing line, to improve efficiency of assembling and precision.
To realize above-mentioned technical purpose and the technique effect, the utility model is achieved through the following technical solutions：
A kind of electric scroll compressor assembling line, including a flowing water trajectory；One section of the flowing water trajectory
Another section for two-orbit, the flowing water trajectory is monorail, and being divided on the two-orbit has 11 stations, the monorail
Upper division has 10 stations；It is disposed with compressor housing transfer work in order on 11 stations of the two-orbit
It stands, quiet disk feeding, dress limiting plate screwing station, exhaust valve plate sealing propertytest station, quiet disc thickness detection station, be pressed instead
Face pin station, steel ball, spring station, quiet disk overturning station, press fitting front pin station, test position degree, oiling fill wear-resisting
Piece picks and places NG material, reading code station, presses through strainer station, quiet disk transfer station, is pressed on 10 stations of the monorail
Sequence is disposed with aging station, wear ring sorting machine, artificial cleaning Moving plate and dress Moving plate wear ring station, manually fills quiet disk
Station, clearance height detection station, rear cover assembly line station, dress sealing steel pad station, automatic lock screw station, point inspection and label
Station, tears pin end station open at helium leakage station；It is provided with one between the steel ball, spring station and the quiet disk overturning station
Sound disk sizer, the aging station and the artificial cleaning Moving plate and dress Moving plate wear ring station between be provided with one it is resistance to
Moveable housing fixture, the two-orbit are both provided on bull ring sorting machine, the backbone of the two-orbit and the monorail
Secondary rail on be provided with moveable quiet disk tooling, also set up that there are one for controlling above-mentioned all institutes on the flowing water trajectory
State the PLC rack that station operation and the housing fixture and the quiet disk tooling are mobile, position.
The compressor housing transfer station is for the motor part installed to be put into housing fixture；
The quiet disk feeding, dress limiting plate screwing station play screw for being manually placed into quiet disk and being put into limiting plate；
The exhaust valve plate sealing propertytest station is monitored for detecting quiet disk exhaust valve plate leakproofness by pressure gauge
Data are simultaneously fed back, preserve detection data structure；
The quiet disc thickness detection station is used to detect the thickness of quiet disk, calculates detection data, feedback result simultaneously preserves；
The press fitting reverse side pin station is used to pin being pressed into quiet disk out of quiet disk tooling reverse side hole；
The steel ball, spring station are used to be packed into steel ball, spring and plug into quiet disk, and are adjusted to spring pressure
It is whole；
The sound disk sizer passes through the comparison of measurement data and meter for detecting Moving plate and quiet disk vortex lines height
It calculates, Moving plate and quiet disk is grouped；
The quiet disk overturning station is for overturning quiet disk；
The press fitting front pin station is used for pin from the positive face internal pressure of quiet disk tooling into quiet disk；
The test position degree, picks and places NG material, reading code station for manually to quiet disk front pin at oiling dress wear plate
Position degree is detected, and artificial oiling puts wear plate；
The strainer station that presses through makes its end face be less than quiet disk front end for filter screen to be put into quiet disk hole and push
Face；
The quiet disk transfer station is used to quiet disk, Moving plate being transferred to aging station；
The aging station is used to carry out mechanical break-in to sound disk；
The wear ring sorting machine is sorted for measuring wear ring internal-and external diameter tolerance, is put into corresponding magazine；
The artificial cleaning Moving plate and dress Moving plate wear ring station are used for manual cleaning Moving plate and wear ring, then by Moving plate
It is packed into compressor housing, wear ring is finally packed into Moving plate；
It is described manually to fill quiet disk station for the quiet disk of manual cleaning, quiet disk is then packed into compressor housing, is finally rotated
Quiet disk adjustment direction；
The difference in height that the clearance height detection station is used to detect quiet side surface to compressor housing cylinder discharge surface, and protect
Deposit data；
The rear cover assembly line station is used to carry out stamp to rear cover, dress male plug, height detection, gas inspection, installs and filter
Net, press fitting canalis spinalis and blanking；
Sealing ring is manually inserted in by the dress sealing steel pad station for steel disc to be manually inserted in compressor case upper surface
Quiet disk upper surface, and rear cover is manually packed into quiet disk upper surface；
The automatic lock screw station is used to lock the screw on compressor case；
The point inspection and label station are for inspecting all bolts in front by random samples；
The helium leakage station is used to carry out compressive resistance and big leakage air tight test to examined workpiece filling high pressure nitrogen；
The pin end station of tearing open is put into p-wire after pin end for manually compressor to be dismantled；
The movement of operation and the housing fixture and the quiet disk tooling of the PLC rack for controlling all station,
Positioning.
Further, it is used to incite somebody to action comprising one in the press fitting reverse side pin station and press fitting front pin station
Pin takes out and is put into 6 axis robots in housing fixture hole from the straight shake track of vibrating disc and one is used for pin
It is pressed into the pressurized cylinder of quiet disk.
Further, the steel ball, spring station include that a steel ball spring assembles disk machine, the steel ball spring assembly
Disk machine includes 6 sub- stations, and first sub- station is loading and unloading station, and second sub- station is steel loading pearl work
Position, the third sub- station are shock mount station, and the 4th sub- station is dress plug station, the 5th sub- station
To adjust spring pressure station, the 6th sub- station is barcode scanning station.
Further, described to press through strainer station comprising one for filter screen to be removed and placed in quiet disk from vibrating disc
Manipulator in hole and a press-loading device for depressing filter screen.
Further, the aging station includes 2 ageing machines, and 2 ageing machines are returned with refrigerant filling machine, refrigerant
Receipts machine is connected with air-conditioning system, and switching mechanism is additionally provided between 2 ageing machines.
Further, the ageing machine includes top cover labyrinth, lower sealing cover, self-locking wedge structure, main shaft, eccentric wheel and height
Fast spindle motor, the main shaft by annular magnet absorption be connected in the lower sealing cover, the lower end of the main shaft with it is described
High-speed main spindle motor connects, and the upper end of the main shaft is connect with the eccentric wheel, and the self-locking wedge structure is separately positioned on institute
State the both sides of lower sealing cover and the top cover labyrinth.
Further, tri- O-rings of three seals Quan He are provided between the main shaft and the lower sealing cover.
Further, the clearance height detection station includes 9 for surveying quiet side surface to compressor housing cylinder oral thermometer
The point contact type displacement sensor of the difference in height in face.
Further, the sound disk grouping station is a grouping disk machine, and the sound disk is grouped station packet
Containing 4 sub- stations, first sub- station is loading and unloading station, and second sub- station is Laser Jet station, third
A sub- station is Moving plate and quiet disk vortex lines height detection station, and the 4th sub- station is Moving plate height detection work
Position；The Moving plate and quiet disk vortex lines height detection station include two displacement sensings driven respectively by X, Y straight line module
Device.
Further, the wear ring sorting machine includes 4 sub- stations and 3 clamping jaw steppings for gripping wear ring；
First sub- station is vibrating disk feeding station, and the second sub- station is to survey id tolerance station, the third son
Station is to survey outer diameter tolerance station, and the 4th sub- station is blowing station.
The workflow of the utility model is as follows：
1, the compressor housing transfer station is for the compressor electric motor installed to be partially placed into housing fixture, then
Housing fixture is sent into the quiet disk feeding, dress limiting plate screwing station by the backbone of two-orbit assembly line；
2, into the quiet disk feeding, dress limiting plate screwing station after, worker is put into quiet disk and limit in quiet disk tooling
Position plate, and screw is played, then housing fixture and quiet disk tooling are sent into the row by the backbone of two-orbit assembly line and secondary rail respectively
Air valve plate sealing propertytest station；
3, into after the exhaust valve plate sealing propertytest station, quiet disk is determined in lifting body band sound disk tooling rising
Position, then lifts module and seal head is driven to decline, and seal chamber is formed with quiet disk reverse side, then right with 2 oil circuit hole rows range loops
Seal chamber is blown and pressurize 10s, also ventilates to 2 oil circuit holes and surveys passability, by pressure gauge monitoring data and feeds back testing number
According to structure, barcode scanning record preserves data, and lifting module drives seal head to rise after the completion of detection, and lifting body declines, most rear shell
Body tooling and quiet disk tooling are sent into the quiet disc thickness by the backbone of two-orbit assembly line and secondary rail respectively and detect station；
4, after detecting station into the quiet disc thickness, lifting body band sound disk tooling rising positions quiet disk, then
Lifting module drives detector to decline, and three tangent displacement sensors measure quiet disk to detecting three supporting points on quiet disk
Thickness, then three displacement sensor output data softwares calculate data and feedback result, lift module band after the completion of detection
Dynamic detector rises, and barcode scanning record preserves data, and lifting body declines, and last housing fixture and quiet disk tooling are respectively by two-orbit
The backbone of assembly line and secondary rail are sent into the press fitting reverse side pin station；
5, into after the press fitting reverse side pin station, by 6 axis robots by pin from the straight shake track of vibrating disc
It takes out, and is put into the hole of quiet disk tooling reverse side, then pressurized cylinder pushes, and pin is pressed into quiet disk, last housing fixture and quiet
Disk tooling is sent into the steel ball, spring station by the backbone of two-orbit assembly line and secondary rail respectively；
6, into after the steel ball, spring station, 6 sub- stations of disk machine carry out steel ball, on spring to quiet disk successively
Blanking, steel loading pearl, shock mount fill plug, adjust spring pressure, barcode scanning, then housing fixture and quiet disk tooling are respectively by double track
The backbone of road assembly line and secondary rail are sent into the quiet disk and overturn station；Wherein, the method for adjusting spring pressure is to be carried out to quiet disk
Sealing, and it is passed through air and the pressurize of certain atmospheric pressure, servo motor slowly pushes until air tight, then increases air pressure, gas leakage
For qualification；
7, before entering the quiet disk overturning station, 4 stations of the sound disk sizer carry out sound disk successively
Moving plate and quiet disk, are then grouped by loading and unloading, Laser Jet, sound disk vortex lines height detection and Moving plate height detection；
Wherein, the method for sound disk vortex lines height detection is that two displacement sensors walk track simultaneously under the drive of X, Y straight line module
Measurement data is chosen 6 groups of data in run trace and is compared, and calculates the depth of parallelism, record sound dish-type line height, two
Range is divided into two groups；
8, into after the quiet disk overturning station, quiet disk is overturn, then housing fixture and quiet disk tooling respectively by
The backbone of two-orbit assembly line and secondary rail are sent into press fitting front pin station；
9, into after the pin station of the press fitting front, by 6 axis robots by pin from the straight shake track of vibrating disc
It takes out, and is put into the quiet positive hole of disk tooling of compressor, then pressurized cylinder pushes, and pin is pressed into quiet disk, last shell
Tooling and quiet disk tooling respectively by the backbone of two-orbit assembly line and secondary rail be sent into the test position degree, oiling dress wear plate,
Pick and place NG material, reading code station；
10, after filling wear plate into the test position degree, oiling, pick and place NG material, reading code station, worker is to quiet disk front
Pin location degree is detected, and wear plate is put in oiling, and then housing fixture and quiet disk tooling are respectively by two-orbit assembly line
Backbone and secondary rail press through strainer station described in being sent into；
11, into it is described press through strainer station after, lifting body drives to rise into quiet disk tooling and positions quiet disk, lifts mould
Group drives press-loading head to decline, and vibrating disc once sends out filter screen, and manipulator catches filter screen to be put into quiet disk hole, press-loading device
Push filter screen so that less than quiet disk front end identity distance from 0.1-0.5mm, filter screen lifts module band afterwards in place for filter screen end face
Dynamic pressure mounting mechanism playbacks, and lifting body declines, last housing fixture and quiet disk tooling respectively by the backbone of two-orbit assembly line and
Secondary rail is sent into the quiet disk and shifts station；
12, after shifting station into the quiet disk, quiet disk will be transferred on housing fixture, and then housing fixture is by double track
The backbone of road assembly line is transferred on monorail assembly line, and is sent into the aging station；
13, into after the aging station, cylinder drives top cover labyrinth to decline, with lower sealing cover with merging sealing, refrigerant
Charging machine vacuumizes seal chamber, then proportionally injects refrigerator oil and fluorine, spindle motor run at high speed, band movable eccentric wheel
High pressure valve is opened in rotation, and entire sound disk operating system connects air-conditioning system, detects output flow, and pressure at expulsion opens exhaust
Valve, coolant reclaiming machine by seal chamber fluorine and machine oil be separately recovered, then cleaning solution is injected in sound disk, after break-in
Aluminium slag is cleaned, after last housing fixture is sent into the artificial cleaning Moving plate and dress Moving plate wear ring station；
14, enter the artificial cleaning Moving plate and dress Moving plate wear ring station after before, the wear ring sorting machine according to
It is secondary that wear ring id tolerance is surveyed by vibrating disk feeding, wear ring outer diameter tolerance is surveyed, resistance to grind away is sorted, after sorting
Product is put into corresponding magazine；
15, into the artificial cleaning Moving plate and after filling Moving plate wear ring station, lifting body drives housing fixture to rise
Compressor positioning drops, and from magazine lower wear ring up, Moving plate and wear ring are cleared up with air gun from belt lower Moving plate up by worker,
Then Moving plate is packed into compressor housing, wear ring is then packed into Moving plate, lifting body declines, and last housing fixture is sent into institute
It states and manually fills quiet disk station；
16, into it is described manually fill quiet disk station after, lifting body drive housing fixture on buck contracting machine position, worker
From belt get under quiet disk, clear up quiet disk with air gun, quiet disk be then packed into compressor housing, rotates quiet disk adjustment direction, push up
It rises mechanism to decline, last housing fixture is sent into the clearance height and detects station；
17, after detecting station into the clearance height, lifting body drives housing fixture rising to position compressor, so
Lifting module drives detector to decline and takes three points to measure the difference in height of quiet side surface to shell cylinder discharge surface, then lift afterwards
Module drives detection module to rise, and barcode scanning record preserves data, and lifting body rises, and last housing fixture is sent into the rear cover dress
Wiring station；
18, into after the rear cover assembly line station, 8 station turnplates carry out stamp to rear cover successively, fill male plug, reading code
Height detection, gas examine runner three holes, install filter screen, are pressed canalis spinalis and blanking, then reserve manipulator by rear cover from turntable
It is taken out in jig and is put into double-speed chain, last housing fixture is sent into the dress sealing steel and pads station；
19, after padding station into dress sealing steel, lifting body drives housing fixture rising to position compressor, then
Steel disc is inserted in compressor case upper surface by worker, sealing ring is covered disk upper surface in meditation, and rear cover is packed into quiet disk upper table
Face, last housing fixture are sent into the automatic lock screw station；
20, into after the automatic lock screw station, by the screw locking on compressor case, then housing fixture is sent into
The point inspection and label station；
21, into after the point inspection and marking station, the bolt all to front is inspected by random samples, and then housing fixture is sent into
The helium leaks station；
22, into the helium leak station after, first vacuumized to being picked up workpiece, fill helium, then carry out compressive resistance and
Big leakage air tight test then recycles helium, pin end station is torn open described in last housing fixture feeding；
23, into it is described tear pin end station open after, worker cleans compressor outward appearance using hairbrush and alcohol, and compressor is torn open
It is put into p-wire after falling pin end, last housing fixture flows back from assembly line lower layer.
The utility model has the beneficial effects that：
The utility model realizes the streamlined of electric scroll compressor kernel component by the way of production line
Assembly, compared with manual assembly, substantially increases detection efficiency and accuracy of detection, is particularly suitable for producing in enormous quantities.
The above description is merely an outline of the technical solution of the present invention, in order to better understand the skill of the utility model
Art means, and can be implemented in accordance with the contents of the specification, below on the preferred embodiment of the present invention and the accompanying drawings in detail
It describes in detail bright as after.Specific embodiment of the present utility model is shown in detail by following embodiment and its attached drawing.
Description of the drawings
Attached drawing described herein is used to provide a further understanding of the present invention, and is constituted part of this application,
The exemplary embodiment of the utility model and the description thereof are used to explain the utility model, does not constitute to the improper of the utility model
It limits.In the accompanying drawings：
Fig. 1 is the overall structure diagram of the utility model；
Fig. 2 is the structural schematic diagram of the utility model housing fixture；
Fig. 3 is the structural schematic diagram of the quiet disk tooling of the utility model；
Fig. 4 is the structural schematic diagram that the utility model compressor housing shifts station；
Fig. 5 is the quiet disk feeding of the utility model, fills the structural schematic diagram of limiting plate screwing station；
Fig. 6 is the structural schematic diagram of the utility model exhaust valve plate sealing propertytest station；
Fig. 7 is the structural schematic diagram that the quiet disc thickness of the utility model detects station；
Fig. 8 is the structural schematic diagram that the utility model is pressed reverse side pin station；
Fig. 9 be the utility model steel ball, spring station structural schematic diagram；
Figure 10 is the structural schematic diagram of the utility model sound disk sizer；
Figure 11 is the structural schematic diagram that the quiet disk of the utility model overturns station；
Figure 12 is the structural schematic diagram that the utility model is pressed front pin station；
Figure 13 is the utility model test position degree, oiling dress wear plate, the structural representation for picking and placeing NG material, reading code station
Figure；
Figure 14 is the structural schematic diagram that the utility model presses through strainer station；
Figure 15 is the structural schematic diagram that the quiet disk of the utility model shifts station；
Figure 16 is the structural schematic diagram of the first aging of the utility model station, the second aging station；
Figure 17 is the structural schematic diagram of the utility model wear ring sorting machine；
Figure 18 is that the utility model manually cleans Moving plate and fills the structural schematic diagram of Moving plate wear ring station；
Figure 19 is the structural schematic diagram that the utility model manually fills quiet disk station；
Figure 20 is the structural schematic diagram that the utility model clearance height detects station；
Figure 21 is the structural schematic diagram of the utility model rear cover assembly line station；
Figure 22 is the structural schematic diagram that the utility model dress sealing steel pads station；
Figure 23 is the structural schematic diagram that the utility model locks screw station automatically；
Figure 24 is the structural schematic diagram that station was examined and marked to the utility model point；
Figure 25 is the structural schematic diagram that the utility model tears pin end station open.
Specific implementation mode
Below with reference to the accompanying drawings and in conjunction with the embodiments, the utility model is described in detail.
Shown in Fig. 1-2 5, a kind of electric scroll compressor assembling line, including a flowing water trajectory 25；It is described
One section of flowing water trajectory 25 is two-orbit, and another section of the flowing water trajectory 25 is monorail, is divided on the two-orbit
There are 11 stations, being divided on the monorail there are 10 stations；It is set successively in order on 11 stations of the two-orbit
It is equipped with compressor housing transfer station 1, quiet disk feeding, dress limiting plate screwing station 2, exhaust valve plate sealing propertytest station
3, quiet disc thickness detection station 4, press fitting reverse side pin station 5, steel ball, spring station 6, quiet disk overturning station 7, press fitting front pin
Nail station 8, oiling dress wear plate, picks and places NG material, reading code station 9, presses through strainer station 10, quiet disk transfer work test position degree
It stands 11, it is dynamic to be disposed with aging station 12, artificial cleaning Moving plate and dress in order on 10 stations of the monorail
Disk wear ring station 14 manually fills quiet disk station 15, clearance height detection station 16, rear cover assembly line station 17, dress sealing steel
Pad station 18, automatic lock screw station 19, point inspection and label station 20, tear pin end station 22 open at helium leakage station 21；The steel
It is provided with a sound disk sizer 23,12 He of aging station between pearl, spring station 6 and the quiet disk overturning station 7
It is provided with a wear ring sorting machine 24 between the artificial cleaning Moving plate and dress Moving plate wear ring station 14, the two-orbit
It is both provided with moveable housing fixture 26 on backbone and the monorail, is provided on the secondary rail of the two-orbit moveable
Quiet disk tooling 27, also sets up that there are one for controlling above-mentioned all station operations, Yi Jisuo on the flowing water trajectory 25
State the PLC rack 13 of housing fixture 26 and the quiet movement of disk tooling 27, positioning.
The compressor housing transfer station 1 is for the motor part installed to be put into housing fixture；
The quiet disk feeding, dress limiting plate screwing station 2 play screw for being manually placed into quiet disk and being put into limiting plate；
The exhaust valve plate sealing propertytest station 3 is supervised for detecting quiet disk exhaust valve plate leakproofness by pressure gauge
Measured data is simultaneously fed back, preserves detection data structure；
The quiet disc thickness detection station 4 is used to detect the thickness of quiet disk, calculates detection data, feedback result simultaneously preserves；
The press fitting reverse side pin station 5 is used to pin being pressed into quiet disk out of quiet disk tooling reverse side hole；
The steel ball, spring station 6 are used to be packed into steel ball, spring and plug into quiet disk, and are adjusted to spring pressure
It is whole；
The sound disk sizer passes through the comparison of measurement data and meter for detecting Moving plate and quiet disk vortex lines height
It calculates, Moving plate and quiet disk is grouped；
The quiet disk overturning station 7 is for overturning quiet disk；
The press fitting front pin station 8 is used for pin from the positive face internal pressure of quiet disk tooling into quiet disk；
The test position degree, picks and places NG material, reading code station 9 for manually to quiet disk front pin at oiling dress wear plate
Position degree is detected, and artificial oiling puts wear plate；
The strainer station 10 that presses through makes its end face less than quiet disk front for filter screen to be put into quiet disk hole and push
End face；
The quiet disk transfer station 11 is used to quiet disk, Moving plate being transferred to aging station；
The aging station 12 is used to carry out mechanical break-in to sound disk；
The wear ring sorting machine 24 is sorted for measuring wear ring internal-and external diameter tolerance, is put into corresponding magazine；
The artificial cleaning Moving plate and dress Moving plate wear ring station 14 are used for manual cleaning Moving plate and wear ring, then will move
Disk is packed into compressor housing, and wear ring is finally packed into Moving plate；
It is described manually to fill quiet disk station 15 for the quiet disk of manual cleaning, quiet disk is then packed into compressor housing, is finally turned
Sound disk adjustment direction；
The difference in height that the clearance height detection station 16 is used to detect quiet side surface to compressor housing cylinder discharge surface, and
Preserve data；
The rear cover assembly line station 17 is used to carry out stamp to rear cover, dress male plug, height detection, gas inspection, install
Strainer, press fitting canalis spinalis and blanking；
The dress sealing steel pad station 18 will manually seal snare for steel disc to be manually inserted in compressor case upper surface
Disk upper surface in meditation, and rear cover is manually packed into quiet disk upper surface；
The automatic lock screw station 19 is used to lock the screw on compressor case；
The point inspection and label station 20 are for inspecting all bolts in front by random samples；
The helium leakage station 21 is used to carry out compressive resistance and big leakage air tight test to examined workpiece filling high pressure nitrogen；
The pin end station 22 of tearing open is put into p-wire after pin end for manually compressor to be dismantled；
The PLC rack 13 is used to control the running of all station, the lifting of all lifting bodies and the housing fixture
Movement and positioning.
Further, include in the press fitting reverse side pin station 5 and press fitting front pin station 8 one with
In pin being taken out and is put into 6 axis robots in housing fixture hole and one from the straight shake track of vibrating disc for will
Pin is pressed into the pressurized cylinder of quiet disk.
Further, the steel ball, spring station 6 include that a steel ball spring assembles disk machine, the steel ball spring dress
Fitting rotary disk machine includes 6 sub- stations, and first sub- station is loading and unloading station, and second sub- station is steel loading pearl work
Position, the third sub- station are shock mount station, and the 4th sub- station is dress plug station, the 5th sub- station
To adjust spring pressure station, the 6th sub- station is barcode scanning station.
Further, the strainer station 10 that presses through includes one quiet for being removed and placed in filter screen from vibrating disc
Manipulator in disk hole and a press-loading device for depressing filter screen.
Further, the aging station include 2 ageing machines, 2 ageing machines with refrigerant filling machine 28, refrigerant
Recycling machine 29 and air-conditioning system 30 connect, and switching mechanism is provided between 2 ageing machines.
Further, the ageing machine includes top cover labyrinth, lower sealing cover, self-locking wedge structure, main shaft, eccentric wheel and height
Fast spindle motor, the main shaft by annular magnet absorption be connected in the lower sealing cover, the lower end of the main shaft with it is described
High-speed main spindle motor connects, and the upper end of the main shaft is connect with the eccentric wheel, and the self-locking wedge structure is separately positioned on institute
State the both sides of lower sealing cover and the top cover labyrinth.
Further, tri- O-rings of three seals Quan He are provided between the main shaft and the lower sealing cover.
Further, the clearance height detection station 16 includes 9 for surveying quiet side surface to compressor housing cylinder mouth
The point contact type displacement sensor of the difference in height on surface.
Further, the sound disk sizer 23 includes a grouping disk machine, the sound disk sizer 23
Including 4 sub- stations, first sub- station is loading and unloading station, and second sub- station is Laser Jet station, the
Three sub- stations are Moving plate and quiet disk vortex lines height detection station, and the 4th sub- station is Moving plate height detection work
Position；The Moving plate and quiet disk vortex lines height detection station include two displacement sensings driven respectively by X, Y straight line module
Device.
Further, the wear ring sorting machine 24 includes 4 sub- stations and 3 clamping jaw steps for gripping wear ring
Into；First sub- station is vibrating disk feeding station, and the second sub- station is to survey id tolerance station, and third is described
Sub- station is to survey outer diameter tolerance station, and the 4th sub- station is blowing station.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this
For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model
Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.
Claims (10)
1. a kind of electric scroll compressor assembling line, it is characterised in that：Including a flowing water trajectory (25)；The flowing water
One section of trajectory (25) is two-orbit, and another section of the flowing water trajectory (25) is monorail, is divided on the two-orbit
There are 11 stations, being divided on the monorail there are 10 stations；It is set successively in order on 11 stations of the two-orbit
It is equipped with compressor housing transfer station (1), quiet disk feeding, dress limiting plate screwing station (2), exhaust valve plate sealing propertytest work
It stands (3), quiet disc thickness detection station (4), press fitting reverse side pin station (5), steel ball, spring station (6), quiet disk overturning station
(7), press fitting front pin station (8), test position degree, oiling fill wear plate, pick and place NG material, reading code station (9), press through strainer
Station (10), quiet disk transfer station (11), aging station is disposed on 10 stations of the monorail in order
(12), Moving plate and dress Moving plate wear ring station (14) are manually cleaned, manually fills quiet disk station (15), clearance height detection station
(16), rear cover assembly line station (17), dress sealing steel pad station (18), automatic lock screw station (19), point inspection and label station
(20), helium leaks station (21), tears pin end station (22) open；The steel ball, spring station (6) and the quiet disk overturning station (7)
Between be provided with a sound disk sizer (23), the aging station (12) and the artificial cleaning Moving plate and dress Moving plate it is wear-resisting
It is provided with a wear ring sorting machine (24) between ring station (14), is respectively provided on the backbone of the two-orbit and the monorail
There is moveable housing fixture (26), moveable quiet disk tooling (27), the flowing water are provided on the secondary rail of the two-orbit
For controlling above-mentioned all station operations and the housing fixture (26) and institute there are one being also set up on trajectory (25)
State the PLC rack (13) that quiet disk tooling (27) is mobile, positions.
2. electric scroll compressor assembling line according to claim 1, it is characterised in that：The press fitting reverse side pin
In station (5) and the press fitting front pin station (8) include one to be used to take pin from the straight shake track of vibrating disc
Go out and the pressurized cylinder of 6 axis robots being put into housing fixture hole and one for pin to be pressed into quiet disk.
3. electric scroll compressor assembling line according to claim 1, it is characterised in that：The steel ball, spring work
Stand (6) include that steel ball spring assembles disk machine, the steel ball spring assembly disk machine includes 6 sub- stations, first institute
It is loading and unloading station to state sub- station, and second sub- station is steel loading pearl station, and the third sub- station is racker
Position, the 4th sub- station are dress plug station, and the 5th sub- station is adjustment spring pressure station, described in the 6th
Sub- station is barcode scanning station.
4. electric scroll compressor assembling line according to claim 1, it is characterised in that：It is described to press through strainer station
(10) include one for from vibrating disc by filter screen be removed and placed in manipulator in quiet disk hole and one for depressing
The press-loading device of filter screen.
5. electric scroll compressor assembling line according to claim 1, it is characterised in that：The aging station (12)
Including 2 ageing machines, 2 ageing machines connect with refrigerant filling machine (28), coolant reclaiming machine (29) and air-conditioning system (30)
It connects, switching mechanism is additionally provided between 2 ageing machines.
6. electric scroll compressor assembling line according to claim 5, it is characterised in that：The ageing machine includes upper
Sealing cover, lower sealing cover, self-locking wedge structure, main shaft, eccentric wheel and high-speed main spindle motor, the main shaft are inhaled by annular magnet
Attached to be connected in the lower sealing cover, the lower end of the main shaft is connect with the high-speed main spindle motor, the upper end of the main shaft and
The eccentric wheel connection, the self-locking wedge structure are separately positioned on the both sides of the lower sealing cover and the top cover labyrinth.
7. electric scroll compressor assembling line according to claim 6, it is characterised in that：The main shaft with it is described under
Tri- O-rings of three seals Quan He are provided between sealing cover.
8. electric scroll compressor assembling line according to claim 1, it is characterised in that：The clearance height detection
Station (16) includes 9 point contact type displacement sensings for surveying quiet side surface to the difference in height of compressor housing cylinder discharge surface
Device.
9. electric scroll compressor assembling line according to claim 1, it is characterised in that：The sound disk sizer
(23) it is a grouping disk machine, the sound disk sizer (23) includes 4 sub- stations, and first sub- station is upper and lower
Expect that station, second sub- station are Laser Jet station, the third sub- station is Moving plate and quiet disk vortex lines height
Detection station, the 4th sub- station are Moving plate height detection station；The Moving plate and quiet disk vortex lines height detection station
Include two displacement sensors driven respectively by X, Y straight line module.
10. electric scroll compressor assembling line according to claim 1, it is characterised in that：The wear ring sorting
Machine (24) includes 4 sub- stations and 3 clamping jaw steppings for gripping wear ring；First sub- station is vibrating disk feeding
Station, the second sub- station are to survey id tolerance station, and the third sub- station is to survey outer diameter tolerance station, the 4th institute
It is blowing station to state sub- station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721651891.2U CN207858227U (en) | 2017-12-01 | 2017-12-01 | A kind of electric scroll compressor assembling line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721651891.2U CN207858227U (en) | 2017-12-01 | 2017-12-01 | A kind of electric scroll compressor assembling line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207858227U true CN207858227U (en) | 2018-09-14 |
Family
ID=63468026
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721651891.2U Active CN207858227U (en) | 2017-12-01 | 2017-12-01 | A kind of electric scroll compressor assembling line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207858227U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110587302A (en) * | 2019-10-17 | 2019-12-20 | 中船重工鹏力（南京）智能装备系统有限公司 | Automatic assembly production line for automotive air conditioning compressor movable fixed plate |
| CN110587300A (en) * | 2019-10-17 | 2019-12-20 | 中船重工鹏力（南京）智能装备系统有限公司 | Automatic assembly production line for automobile air conditioner compressor |
| CN110640462A (en) * | 2019-10-11 | 2020-01-03 | 珞石（北京）科技有限公司 | Automatic assembly system and assembly process for variable-lift assembled camshaft |
| CN110640465A (en) * | 2019-04-01 | 2020-01-03 | 瑞智(九江)精密机电有限公司 | Assembling equipment for refrigerant compressor pump |
| CN111360536A (en) * | 2020-04-03 | 2020-07-03 | 深圳市拓野机器人自动化有限公司 | Production method of air conditioner compressor assembly line capable of quickly adapting to product replacement |
| CN111922713A (en) * | 2020-08-24 | 2020-11-13 | 中科摩通(常州)智能制造有限公司 | Automatic assembly production line for water pump |
| CN112008404A (en) * | 2020-10-22 | 2020-12-01 | 广东河谷流体科技有限公司 | Full-automatic assembly equipment of two-way ball of oil mass distributor |
| CN112959059A (en) * | 2021-03-16 | 2021-06-15 | 昆山迈思特自动化科技有限公司 | Gasoline filter equipment |
-
2017
- 2017-12-01 CN CN201721651891.2U patent/CN207858227U/en active Active
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110640465A (en) * | 2019-04-01 | 2020-01-03 | 瑞智(九江)精密机电有限公司 | Assembling equipment for refrigerant compressor pump |
| CN110640462A (en) * | 2019-10-11 | 2020-01-03 | 珞石（北京）科技有限公司 | Automatic assembly system and assembly process for variable-lift assembled camshaft |
| CN110587302A (en) * | 2019-10-17 | 2019-12-20 | 中船重工鹏力（南京）智能装备系统有限公司 | Automatic assembly production line for automotive air conditioning compressor movable fixed plate |
| CN110587300A (en) * | 2019-10-17 | 2019-12-20 | 中船重工鹏力（南京）智能装备系统有限公司 | Automatic assembly production line for automobile air conditioner compressor |
| CN111360536A (en) * | 2020-04-03 | 2020-07-03 | 深圳市拓野机器人自动化有限公司 | Production method of air conditioner compressor assembly line capable of quickly adapting to product replacement |
| CN111360536B (en) * | 2020-04-03 | 2021-09-28 | 深圳市拓野智能股份有限公司 | Production method of air conditioner compressor assembly line capable of quickly adapting to product replacement |
| CN111922713A (en) * | 2020-08-24 | 2020-11-13 | 中科摩通(常州)智能制造有限公司 | Automatic assembly production line for water pump |
| CN112008404A (en) * | 2020-10-22 | 2020-12-01 | 广东河谷流体科技有限公司 | Full-automatic assembly equipment of two-way ball of oil mass distributor |
| CN112959059A (en) * | 2021-03-16 | 2021-06-15 | 昆山迈思特自动化科技有限公司 | Gasoline filter equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207858227U (en) | A kind of electric scroll compressor assembling line | |
| CN105710626B (en) | A kind of automatic set gasket set | |
| CN109178534A (en) | A kind of automatic general assembly line production line | |
| CN209097196U (en) | A kind of automatic general assembly line production line | |
| CN108098308A (en) | Differential carrier assembles detection device | |
| CN107322292A (en) | A kind of assembly for plunger automatic assembly equipment | |
| CN113588178B (en) | Glove air tightness detection device | |
| CN107228744B (en) | A kind of device and method of wheel hub air-leakage test | |
| CN116550629A (en) | Screening device is examined again to bad product of seal | |
| CN109612425A (en) | A kind of rotor vision measurement machine | |
| CN206132653U (en) | Portable detection platform | |
| CN116550639A (en) | Welding detection system and detection process | |
| CN209417026U (en) | Tire curing bladder damages early stage on-line measuring device | |
| CN208907799U (en) | A kind of mechanical equipment belt pulley circle bounce special inspecting equipment | |
| CN208450991U (en) | A kind of oil seal pressing device | |
| CN208459573U (en) | Power supply device for positioning and securing and mobile power source detection device | |
| CN110296797A (en) | A kind of airtight test mechanism for testing | |
| CN216706623U (en) | Semi-automatic assembly device for automobile headrest module | |
| CN217528304U (en) | Sealing washer detection mechanism | |
| CN110108241A (en) | A kind of rotating disc type check machine | |
| CN214289487U (en) | Full-automatic semiconductor vision inspection machine | |
| CN208459570U (en) | Mobile power source detection device | |
| CN203908765U (en) | Nickel-metal hydride battery exhaust valve pressure test device | |
| CN214250861U (en) | In-line automatic retest device for high-gloss-surface complex-structure nanocrystalline | |
| CN113063777A (en) | Automatic verification and visual detection device and detection method for mobile phone display screen |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |