CN207845742U - A kind of high-efficient aluminium alloy bar quenching device - Google Patents

A kind of high-efficient aluminium alloy bar quenching device Download PDF

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Publication number
CN207845742U
CN207845742U CN201820015514.8U CN201820015514U CN207845742U CN 207845742 U CN207845742 U CN 207845742U CN 201820015514 U CN201820015514 U CN 201820015514U CN 207845742 U CN207845742 U CN 207845742U
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CN
China
Prior art keywords
babinet
rotating cylinder
aluminium alloy
cooling
wall
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201820015514.8U
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Chinese (zh)
Inventor
蒋小平
李刚
鲍禹非
潘忠钦
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Sichuan Blue Future Machine Technology Co Ltd
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Sichuan Blue Future Machine Technology Co Ltd
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Priority to CN201820015514.8U priority Critical patent/CN207845742U/en
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Publication of CN207845742U publication Critical patent/CN207845742U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model belongs to metalwork quenching technical field, discloses a kind of high-efficient aluminium alloy bar quenching device, it is even that there is inhomogeneous coolings when for solving the problems, such as existing aluminium alloy rod quenching.The utility model includes babinet, the side of babinet is provided with feed inlet, the other side of babinet is provided with discharge port, babinet is internally provided with the supporting rack for being used to support aluminium alloy rod and corresponding setting with inlet port and outlet port, the periphery of supporting rack is provided with cooling device, cooling device includes the rotating cylinder being mounted in babinet, several cooling pipes are evenly distributed on the inner wall of rotating cylinder, multiple spray nozzles are provided on every cooling pipe, the side of every cooling pipe is equipped with the hairbrush cleaned for the aluminium alloy rod for supporting rack;It is provided with spiral deflector on the inner wall of rotating cylinder, deflector hole and gas port are additionally provided on the rotating cylinder between adjoining spiral deflector, the negative-pressure air fan for being connected to gas port is installed on the outer wall of rotating cylinder.

Description

A kind of high-efficient aluminium alloy bar quenching device
Technical field
The utility model belongs to metalwork quenching technical field, and in particular to a kind of high-efficient aluminium alloy bar quenching device.
Background technology
The top for entering cooling water in water packet mode quenching box by conduit by the aluminium alloy rod of high temperature rolling, is sprayed to aluminium Rod of metal alloy surface, quenches aluminium alloy, but there is problems with for this mode:It is uneven to quench outer surface, upper table There are different hardness numbers for face and lower surface, and there is wire drawing phenomenon of ruptures in follow-up wire-drawing process;Cooling is poor, Final rod temperature can not achieve effective control, occurs aluminium rod surface oxidative phenomena after putting away sports equipment, influences product quality.For the skill Art problem, application No. is the utility model patents of 201520750505.X to disclose a kind of aluminium alloy rod water quenching cooling device, Including feed inlet, gland, storage area, cooling spray, positioning bearing, locating slot and water inlet, gland setting is in the cooling dress of quenching The left side set, feed inlet, which is arranged on the right side of the left side of gland, gland, is provided with storage area, and storage area is internally provided with cooling Nozzle is provided with water inlet below storage area, and the centre of quenching cooler is provided with locating slot, and locating slot is internally provided with Bearing is positioned, cooling spray includes cylindricality water surface nozzle or fan-shaped water surface nozzle.
Application No. is 201120121309.8 utility model patents to disclose a kind of strip cooling device, including along band The air-blowing cooling device and quenching cooling apparatus that steel direction of travel is set gradually, air-blowing cooling device are equipped with along strip width side To several fumaroles of setting, and the adjustable jet baffle in position on strip width direction, granulating unit include several groups The quenching cooling apparatus set gradually along strip width direction is equipped with corresponding water regulating valve on each quenching cooling apparatus; Strip cooling device further includes:One scan-type thermometer is set between air-blowing cooling device and granulating unit, real-time check bit The surface temperature on strip width direction between air-blowing cooling device and granulating unit;One temperature controller, with scanning Formula thermometer connects, and is connect with air-blowing cooling device, and temperature controller is according to the reception thermometric strip of self-scan type Surface temperature value adjusts position of the jet baffle on strip width direction;One contactless plate profile instrument, along strip traveling side To set on granulating unit rear, belt plate shape is measured in real time;One Strip Shape Control device connects with contactless plate profile instrument It connects, and is separately connected with each water regulating valve, Strip Shape Control device is according to the belt plate shape measured received from contactless plate profile instrument Real-time testing result adjusts the aperture of each water regulating valve.
Immersion cooling or fountain cooling, high temperature aluminium alloys bar is either used to be contacted with cooling water, it can be in table Face generates a large amount of steam drum and steam blanket, these steam bubbles and steam blanket can influence the uniformity of quenching, while spraying cooling Mode will produce a large amount of aerosol and vapor, can equally influence the uniformity of quenching, finally so that aluminium alloy rod occur heat Stress and cause of poor quality.
Utility model content
It is even that there is inhomogeneous coolings when the utility model is in order to solve the problems, such as existing aluminium alloy rod quenching, and provides A kind of high-efficient aluminium alloy bar quenching device, can improve the uniformity of aluminium alloy rod cooling, while can eliminate as early as possible cooled The water mist and steam blanket generated in journey, to improve cooling efficiency.
To solve technical problem, technical solution used by the utility model is:
The side of a kind of high-efficient aluminium alloy bar quenching device, including babinet, babinet is provided with feed inlet, the other side of babinet It is provided with discharge port, being internally provided with for babinet is used to support aluminium alloy rod and corresponds setting with inlet port and outlet port The periphery of supporting rack, support frame as described above is provided with cooling device, and the cooling device includes the rotating cylinder being mounted in babinet, institute It states and is evenly distributed with several cooling pipes on the inner wall of rotating cylinder, multiple spray nozzles are provided on every cooling pipe, every cold But the side of pipeline is equipped with the hairbrush cleaned for the aluminium alloy rod for supporting rack;It is set on the inner wall of the rotating cylinder It is equipped with spiral deflector, deflector hole and gas port, the outer wall of rotating cylinder are additionally provided on the rotating cylinder between adjoining spiral deflector On negative-pressure air fan for being connected to gas port is installed.The utility model in use, passes through rotary spray first Mode sprays aluminium alloy rod, and spray can be carried out at the same time to aluminium alloy rod outer surface, improves cooling uniformity;Simultaneously Spray nozzle spray swipes the surface of aluminium alloy rod followed by the hairbrush that rotating cylinder rotates together, and on the one hand can destroy aluminium On the other hand the steam blanket that rod of metal alloy surface is formed can also carry out coolant liquid repeating distribution, further increase cooling equal Even property;The aerosol that the utility model generates during cooling is detached with aluminium alloy rod in time under the influence of centrifugal force And be discharged, prevent uniformity and cooling efficiency that the utility model cooling is improved due to the cooling uniformity of the influence of aerosol.
On the inclined installation cooling pipe of spray nozzle, and spray nozzle is along the side opposite with rotating cylinder rotation direction To being inclined on cooling pipe.Since rotating cylinder is during rotation, spray nozzle tilts opposite along direction of rotation Direction is carried into line tilt so that the flow that spray nozzle sprays can be sprayed along the direction perpendicular to aluminium alloy rod Impact capacity of the coolant liquid to gush out in high spray nozzle to aluminium alloy rod;It can occur after cooling cold shock aluminium alloy rod simultaneously anti- The case where penetrating is taken away a part of aerosol during reflection, is detached in time with aluminium alloy rod convenient for aerosol, and cooling is improved Uniformity.
The rotating cylinder is mounted on through bearing on babinet, and rack gear is arranged on the outer wall of rotating cylinder, the gear ring with The driving wheel of driving motor on babinet cooperates.
The cooling pipe and hairbrush are spiral on the inner wall of rotating cylinder, and cooling pipe and hairbrush The hand of spiral towards babinet discharge port.
Discharge port of the hand of spiral of the spiral deflector towards babinet.Cooling pipe and hairbrush, spiral deflector Structure design so that aerosol can carry out screw towards the discharge port of babinet, prevent aerosol from being accumulated and shadow in feed inlet end Quenching effect is rung, while aerosol being collected into together, is convenient for the timely discharge of aerosol, improves the effect of quenching.
Compared with prior art, the invention has the advantages that:
The utility model the utility model in use, carries out aluminium alloy rod first by way of rotary spray Spray, can be carried out at the same time aluminium alloy rod outer surface spray, improve cooling uniformity;Spray nozzle spray is followed by rotation simultaneously The hairbrush that rotating cylinder rotates together swipes the surface of aluminium alloy rod, on the one hand can destroy the steaming of aluminium alloy rod surface formation On the other hand steam film can also carry out coolant liquid repeating distribution, further increase cooling uniformity;The utility model is cold But the aerosol generated during is detached and is discharged with aluminium alloy rod in time under the influence of centrifugal force, is prevented due to aerosol The cooling uniformity of influence, improve the uniformity and cooling efficiency of the utility model cooling.
In use, since rotating cylinder is during rotation, spray nozzle is tilted along rotation side the utility model In the opposite direction into line tilt, so that the flow that spray nozzle sprays can be carried out along perpendicular to the direction of aluminium alloy rod It sprays, impact capacity of the coolant liquid to gush out in raising spray nozzle to aluminium alloy rod;Simultaneously after cooling cold shock aluminium alloy rod It can take away a part of aerosol during reflection there is a situation where reflecting, detached in time with aluminium alloy rod convenient for aerosol, Improve cooling uniformity.
The structure design of cooling pipe and hairbrush, spiral deflector so that aerosol can be carried out towards the discharge port of babinet Screw prevents aerosol from being accumulated in feed inlet end and influencing quenching effect, while aerosol being collected into together, convenient for aerosol Discharge in time, improves the effect of quenching.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the structural schematic diagram of the rotating cylinder of the utility model;
It is marked in figure:1, babinet, 2, feed inlet, 3, discharge port, 4, supporting rack, 5, rotating cylinder, 51, cooling pipe, 52, spray Drench mouth, 53, hairbrush, 54, spiral deflector, 55, deflector hole, 56, gas port, 6, negative-pressure air fan, 7, protective cover, 8, gear ring, 9, Driving wheel, 10, speed reducer, 11, driving motor, 12, collection bucket.
Specific implementation mode
With reference to embodiment, the utility model will be further described, and described embodiment is only that this practicality is new Type a part of the embodiment is not whole embodiment.Based on the embodiments of the present invention, the ordinary skill people of this field Other embodiments used that member is obtained without making creative work, belong to the protection model of the utility model It encloses.
In conjunction with attached drawing, the high-efficient aluminium alloy bar quenching device of the utility model, including babinet 1, the side setting of babinet 1 Have a feed inlet 2, the other side of babinet 1 is provided with discharge port 3, being internally provided with of babinet 1 be used to support aluminium alloy rod and with Feed inlet 2 and discharge port 3 correspond the supporting rack 4 of setting, and the periphery of support frame as described above 4 is provided with cooling device, described Cooling device includes the rotating cylinder 5 being mounted in babinet 1, and several cooling tubes are evenly distributed on the inner wall of the rotating cylinder 5 Road 51, is provided with multiple spray nozzles 52 on every cooling pipe 51, the side of every cooling pipe 51 be equipped with for for The hairbrush 53 that the aluminium alloy rod of supporting rack is cleaned, i other words hairbrush 53, which is close to cooling pipe 51, is mounted on rotating cylinder 5 On, spiral deflector 54 is provided on the inner wall of the rotating cylinder 5, on the rotating cylinder 5 between adjoining spiral deflector 54 also Equipped with deflector hole 55 and gas port 56, the negative-pressure air fan 6 for being connected to gas port 56 is installed on the outer wall of rotating cylinder 5, Wherein deflector hole 55 is used to be discharged the coolant liquid of spray nozzle ejection, and gas port 56 passes through for being connect with negative-pressure air fan 6 The aerosol generated in cooling procedure is discharged negative-pressure air fan, as a kind of preferred mode of the utility model, rotating cylinder 5 it is outer Collection conduit is provided on wall, collection conduit is identical as each gas port, and collection conduit is connected to the inlet channel of negative-pressure air fan, To which the aerosol of generation to be discharged by negative-pressure air fan, aerosol aggregation in rotating cylinder 5 is prevented.The utility model was using Cheng Zhong first sprays aluminium alloy rod by way of rotary spray, and spray can be carried out at the same time to aluminium alloy rod outer surface Leaching, improves cooling uniformity;Surface of the hairbrush that spray nozzle spray is rotated together followed by rotating cylinder simultaneously to aluminium alloy rod It is swiped, on the one hand can destroy the steam blanket of aluminium alloy rod surface formation, weight on the other hand can be also carried out to coolant liquid Subdivision cloth further increases cooling uniformity;Work of the aerosol that the utility model generates during cooling in centrifugal force It is detached and is discharged with aluminium alloy rod in time with lower, prevent from, due to the cooling uniformity of the influence of aerosol, it is new improving this practicality The uniformity and cooling efficiency of type cooling.
Preferably, the periphery of negative-pressure air fan 6 is provided with protective cover in order to prevent, prevents negative-pressure air fan 6 from intaking and damaging; It is additionally provided with collection bucket 12 simultaneously for the ease of the collection of coolant liquid, in the babinet 1 of 5 lower end of rotating cylinder, passes through collection bucket 12 Coolant liquid is collected, is convenient for recycling, reduces the waste of water resource.
On 52 inclined installation cooling pipe 51 of the spray nozzle, and spray nozzle 52 is rotated along with rotating cylinder 5 Side is inclined in the opposite direction on cooling pipe 51.Since rotating cylinder is during rotation, spray nozzle tilt along The opposite direction in direction of rotation is into line tilt, so that the flow that spray nozzle sprays can be along perpendicular to the side of aluminium alloy rod To being sprayed, the impact capacity of the coolant liquid that gushes out in spray nozzle to aluminium alloy rod is improved;Cooling cold shock aluminium closes simultaneously A part of aerosol can be taken away during reflection there is a situation where reflecting after golden bar, convenient for aerosol in time with aluminium alloy rod into Row separation, improves cooling uniformity.
As a kind of mounting means of the utility model, the rotating cylinder 5 is mounted on through bearing on babinet 1, and is rotated Rack gear 8 is set on the outer wall of cylinder 5, and the gear ring 8 and the driving wheel 9 of the driving motor 11 on babinet 1 are mutual Cooperation, also installation is connected with speed reducer 10, output shaft and the driving wheel 9 of speed reducer 10 wherein on the output shaft of driving motor 11 Connection.
The cooling pipe 51 and hairbrush 53 are spiral on the inner wall of rotating cylinder 5, and cooling tube Discharge port of the hand of spiral of road and hairbrush towards babinet.
Discharge port 2 of the hand of spiral of the spiral deflector 54 towards babinet 1.Cooling pipe and hairbrush, spiral are led The structure design of flowing plate so that aerosol can carry out screw towards the discharge port of babinet, prevent aerosol in feed inlet end heap It accumulates and influences quenching effect, while aerosol being collected into together, be convenient for the timely discharge of aerosol, improve the effect of quenching.Pacifying During dress, the hairbrush 53 of spiral setting can also play certain guide functions, and aerosol is discharged in time.
Embodiment one
The high-efficient aluminium alloy bar quenching device of the present embodiment, including babinet, the side of babinet are provided with feed inlet, babinet The other side is provided with discharge port, and being internally provided with for babinet is used to support aluminium alloy rod and is corresponded with inlet port and outlet port The periphery of the supporting rack of setting, support frame as described above is provided with cooling device, and the cooling device includes the rotation being mounted in babinet Rotating cylinder is evenly distributed with several cooling pipes on the inner wall of the rotating cylinder, multiple spray nozzles is provided on every cooling pipe, The side of every cooling pipe is equipped with the hairbrush cleaned for the aluminium alloy rod for supporting rack;The rotating cylinder it is interior It is provided with spiral deflector on wall, deflector hole and gas port, rotating cylinder are additionally provided on the rotating cylinder between adjoining spiral deflector Outer wall on negative-pressure air fan for being connected to gas port is installed.
Embodiment two
The high-efficient aluminium alloy bar quenching device of the present embodiment, including babinet, the side of babinet are provided with feed inlet, babinet The other side is provided with discharge port, and being internally provided with for babinet is used to support aluminium alloy rod and is corresponded with inlet port and outlet port The periphery of the supporting rack of setting, support frame as described above is provided with cooling device, and the cooling device includes the rotation being mounted in babinet Rotating cylinder is evenly distributed with several cooling pipes on the inner wall of the rotating cylinder, multiple spray nozzles is provided on every cooling pipe, The side of every cooling pipe is equipped with the hairbrush cleaned for the aluminium alloy rod for supporting rack;The rotating cylinder it is interior It is provided with spiral deflector on wall, deflector hole and gas port, rotating cylinder are additionally provided on the rotating cylinder between adjoining spiral deflector Outer wall on negative-pressure air fan for being connected to gas port is installed;On the inclined installation cooling pipe of spray nozzle, and Spray nozzle is inclined at along the direction opposite with rotating cylinder rotation direction on cooling pipe.
Embodiment three
The high-efficient aluminium alloy bar quenching device of the present embodiment, including babinet, the side of babinet are provided with feed inlet, babinet The other side is provided with discharge port, and being internally provided with for babinet is used to support aluminium alloy rod and is corresponded with inlet port and outlet port The periphery of the supporting rack of setting, support frame as described above is provided with cooling device, and the cooling device includes the rotation being mounted in babinet Rotating cylinder is evenly distributed with several cooling pipes on the inner wall of the rotating cylinder, multiple spray nozzles is provided on every cooling pipe, The side of every cooling pipe is equipped with the hairbrush cleaned for the aluminium alloy rod for supporting rack;The rotating cylinder it is interior It is provided with spiral deflector on wall, deflector hole and gas port, rotating cylinder are additionally provided on the rotating cylinder between adjoining spiral deflector Outer wall on negative-pressure air fan for being connected to gas port is installed;On the inclined installation cooling pipe of spray nozzle, and Spray nozzle is inclined at along the direction opposite with rotating cylinder rotation direction on cooling pipe;The rotating cylinder is installed through bearing On babinet, and rack gear is set, the active of the gear ring and the driving motor on babinet on the outer wall of rotating cylinder Wheel cooperates.
Example IV
On the basis of any of the above-described embodiment, the cooling pipe and hairbrush are spiral mounted on rotating cylinder Inner wall on, and the hand of spiral of cooling pipe and hairbrush is towards the discharge port of babinet.
Embodiment five
On the basis of any of the above-described embodiment, the discharge port of the hand of spiral of the spiral flow deflector towards babinet.

Claims (5)

1. the side of a kind of high-efficient aluminium alloy bar quenching device, including babinet, babinet is provided with feed inlet, the other side of babinet is set It is equipped with discharge port, babinet is internally provided with the branch for being used to support aluminium alloy rod and corresponding setting with inlet port and outlet port Support, which is characterized in that the periphery of support frame as described above is provided with cooling device, and the cooling device includes being mounted in babinet Rotating cylinder is evenly distributed with several cooling pipes on the inner wall of the rotating cylinder, multiple sprays is provided on every cooling pipe Mouth, the side of every cooling pipe are equipped with the hairbrush cleaned for the aluminium alloy rod for supporting rack;The rotating cylinder Inner wall on be provided with spiral deflector, deflector hole and gas port are additionally provided on the rotating cylinder between adjoining spiral deflector, revolve Negative-pressure air fan for being connected to gas port is installed on the outer wall of rotating cylinder.
2. according to the high-efficient aluminium alloy bar quenching device described in claim 1, which is characterized in that the inclined peace of spray nozzle It fills on cooling pipe, and spray nozzle is inclined at along the direction opposite with rotating cylinder rotation direction on cooling pipe.
3. according to the high-efficient aluminium alloy bar quenching device described in claim 1, which is characterized in that the rotating cylinder is pacified through bearing On babinet, and rack gear is set, the master of the gear ring and the driving motor on babinet on the outer wall of rotating cylinder Driving wheel cooperates.
4. according to the high-efficient aluminium alloy bar quenching device described in claim 1, which is characterized in that the cooling pipe and hairbrush It is spiral on the inner wall of rotating cylinder, and the hand of spiral of cooling pipe and hairbrush is towards the discharging of babinet Mouthful.
5. according to the high-efficient aluminium alloy bar quenching device described in claim 1, which is characterized in that the spiral shell of the spiral deflector Revolve discharge port of the direction towards babinet.
CN201820015514.8U 2018-01-05 2018-01-05 A kind of high-efficient aluminium alloy bar quenching device Expired - Fee Related CN207845742U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820015514.8U CN207845742U (en) 2018-01-05 2018-01-05 A kind of high-efficient aluminium alloy bar quenching device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820015514.8U CN207845742U (en) 2018-01-05 2018-01-05 A kind of high-efficient aluminium alloy bar quenching device

Publications (1)

Publication Number Publication Date
CN207845742U true CN207845742U (en) 2018-09-11

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820015514.8U Expired - Fee Related CN207845742U (en) 2018-01-05 2018-01-05 A kind of high-efficient aluminium alloy bar quenching device

Country Status (1)

Country Link
CN (1) CN207845742U (en)

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Granted publication date: 20180911