CN207841875U - A kind of polychrome full-automatic numerical control dispensing padding machine - Google Patents
A kind of polychrome full-automatic numerical control dispensing padding machine Download PDFInfo
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- CN207841875U CN207841875U CN201721838273.9U CN201721838273U CN207841875U CN 207841875 U CN207841875 U CN 207841875U CN 201721838273 U CN201721838273 U CN 201721838273U CN 207841875 U CN207841875 U CN 207841875U
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- China
- Prior art keywords
- axis
- dispensing
- valve
- numerical control
- material bottle
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Abstract
The utility model is related to a kind of polychrome full-automatic numerical control dispensing padding machines,Including fuselage,Three axis feed systems,Dispensing executes system,The body upper is equipped with a column,Cross bar is equipped among the column,The three axis feed system includes X-axis,Y-axis,Z axis,It includes material bottle that the dispensing, which executes system,,Solenoid valve,High-frequency electromagnetic valve,Upper and lower air cylinders,Glue dispensing valve,The upper and lower air cylinders are placed in above the glue dispensing valve,The material bottle is connected with the glue dispensing valve,The solenoid valve,High-frequency electromagnetic valve is placed in above the upper and lower air cylinders,The column side is equipped with teaching box,For the deficiency of prior art processes means,Take multiple spot glue rubber head color separation,Automatic seeking point mode is instructed in numerical control automatically,A kind of polychrome automatic numerical control backing material machine is provided,It is intended to be equipped to substitute intensive labor and produce with automatic technology to drip molding product,Reach reduction cost of labor,Improve production efficiency,Ensure the consistency of product quality,The purpose of human body Long Term Contact harmful material is isolated.
Description
Technical field
The utility model is related to dispensing processing technique field more particularly to a kind of polychrome full-automatic numerical control dispensing padding machines.
Background technology
Current automation equipment is more and more universal, and the dispensings such as PVC, silica gel industry is also all gradually automated equipment replacement,
But due to the characteristic of the products such as PVC, silica gel, the dispensing of large area is needed before shaping, backing material is in industry.Traditional
Equipment cannot be carried out at the same time backing material processing, cannot take the finishing of product into account again if backing material processing simultaneously,
Cause prodigious waste.General processing backing material is manually carried out, and manual operation efficiency is low, while contacting and being harmful to raw material,
Have corrosion and pollution.On this basis, the present invention specially devises such full automatic backing material machine for the above situation.Add
The gel quantity of big glue dispensing valve glue-spreading head, it is small and exquisite, it is novel in design simple, it is easy to operate, it is of low cost, it is efficient.
Invention content
To the above-mentioned state of the art, the technical problem to be solved by the utility model is to provide a kind of costs of labor
The polychrome full-automatic numerical control dispensing padding machine low, production efficiency is high and homogeneity of product is high.
Technical solution is used by the utility model solves above-mentioned technical problem:A kind of polychrome full-automatic numerical control dispensing is beaten
Bottom machine, including fuselage, three axis feed systems, dispensing execute system, and the body upper is equipped with a column, among the column
Equipped with cross bar, the three axis feed system includes X-axis, Y-axis, Z axis, and it includes material bottle, solenoid valve, high frequency that the dispensing, which executes system,
Solenoid valve, upper and lower air cylinders, glue dispensing valve, the upper and lower air cylinders are placed in above the glue dispensing valve, the material bottle and the glue dispensing valve phase
Even, the solenoid valve, high-frequency electromagnetic valve are placed in above the upper and lower air cylinders, and the column side is equipped with teaching box.
Further, the X-axis, Y-axis, Z axis include round guide, turn-screw, feed screw nut, shaft coupling, motor.
Further, the fuselage is equipped with workbench, and the workbench front end is equipped with operation console.
Further, the operation console is equipped with air gauge, pressure regulator valve, discharge quick botton, program quick botton, power supply
Starting switch, power off switch.
Further, the column side is equipped with material bottle stand, and the material bottle is placed on the material bottle stand, is set above the material bottle
There is material bottle cap.
Compared with prior art, the utility model has the advantage of:The utility model is for prior art processes means
Deficiency takes multiple spot glue rubber head color separation, numerical control to instruct automatic seeking point mode automatically, provides a kind of polychrome automatic numerical control backing material
Machine, it is intended to be equipped to substitute intensive labor and produce with automatic technology and drip molding product, reaching reduces cost of labor, improves production effect
Rate, the consistency for ensureing product quality, the purpose that human body Long Term Contact harmful material is isolated.
Description of the drawings
Fig. 1 is a kind of polychrome full-automatic numerical control dispensing padding machine structural schematic diagram of the utility model one;
Fig. 2 is a kind of polychrome full-automatic numerical control dispensing padding machine structural schematic diagram of the utility model two;
Fig. 3 is a kind of polychrome full-automatic numerical control dispensing padding machine structural schematic diagram of the utility model three.
1 fuselage, 2 column, 3 cross bar, 4 teaching box, 5 material bottle stand, 6 material bottle cap, 7 material bottle, 8 air inlet, 9 gas outlet, 10 hauling-chain frame, 11 electromagnetism
12 18 pressure regulator valve of high-frequency electromagnetic valve about 13 solenoid valve, 14 upper and lower air cylinders, 15 glue dispensing valve, 16 workbench, 17 air gauge of valve shell, 19 row
Expect 22 power off switch of quick botton 20 program quick botton, 21 power on switch, 23 electrical cabinet 24X axis round guide 25X axis
Ball screw 26X axial filament stem nut 27X axis round guide secondary 28Z axis round guide 29Z axial filament bar 30Z axial filament stem nut 30Z axis circle is led
Rail pair 31 motor cabinet, 32 shaft coupling 33Y axis round guide 34Y axial filament bar 35Y axial filament stem nut 36X axis 37Z axis 38Z axis.
Specific implementation mode
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing, to this reality
It is further elaborated with novel.
As shown, a kind of polychrome full-automatic numerical control dispensing padding machine, including fuselage, three axis feed systems, dispensing execution
System, the body upper are equipped with a column, are equipped with cross bar among the column, the three axis feed system includes X-axis, Y
Axis, Z axis, it includes material bottle, solenoid valve, high-frequency electromagnetic valve, upper and lower air cylinders, glue dispensing valve, the gas up and down that the dispensing, which executes system,
Cylinder is placed in above the glue dispensing valve, and the material bottle is connected with the glue dispensing valve, and the solenoid valve, high-frequency electromagnetic valve are placed on described
Above lower cylinder, the column side is equipped with teaching box, and the X-axis, Y-axis, Z axis include round guide, turn-screw, leading screw spiral shell
Mother, shaft coupling, motor, the fuselage are equipped with workbench, and the workbench front end is equipped with operation console, and the operation console is equipped with
Air gauge, pressure regulator valve, discharge quick botton, program quick botton, power on switch, power off switch, the stud sides
Face is equipped with material bottle stand, and the material bottle is placed on the material bottle stand, and material bottle cap is equipped with above the material bottle.
Rack construction and the transmission of numerical control linkage control system and three axis and dispensing execute system composition, and rack utilizes steel
Pipe weld holder structure, electric component is disposed within, top both sides aluminium section bar, beautiful and generous, front and back to be fixed with aluminium sheet, front and back aluminium sheet
Round guide and ball screw are installed, are work top thereon.Two edge columns are fixed using the T-slot of proximate matter, aluminium is used behind column
Plate is fixed, as crossbeam.Cross rail top metal plate covers, and does drag chain above, spool is inside drag chain.Control system is introduction work(
Can, be small-sized teaching box, connect fuselage peripheral hardware socket, by mainboard and I O control panels, have breaker, relay inside electrical cabinet
Device, Switching Power Supply, servo-drive etc..There is no computer basic that can also operate, control three axis operation controls hand, three axis power trains
System, machine divide X Y tri- axis of Z transmission, below front and back Y-axis, left and right be X-axis, upper and lower axle is Z axis, using round guide and ball wire
The mechanism of bar, sound is small, and precision is high, and motor is installed at lead screw end, can match stepping or servo motor, is passed with shaft coupling direct connection
Dynamic, leading screw both ends installation precision bearing is fixed.It includes air intake filter that dispensing, which executes system, expects bottle, upper and lower solenoid valve, high-frequency electrical
Magnet valve and glue dispensing valve composition, it is contemplated that the original material that backing material needs is relatively more, and the machine increases material bottle, avoids often adding material
Material.Solenoid valve is placed in Z axis front, and installing and dismounting is facilitated to repair.Material bottle is placed in fuselage afterbody, and glue dispensing valve is in Z axis front lower.Often
Each solenoid valve of group solenoid valve individually controls a upper and lower air cylinders and glue dispensing valve.Operation principle:It will drop molding product mold clamping
On the fixture of workbench, teaching box is shown by confirming coordinate origin, operation sequence by display interface;Start automatic
After work, teaching box sends out job control command signal according to coordinate origin, operation sequence to each system, and command signal passes through respectively
The power amplifier of each system drives each system coordination work;It is each that the respective power amplifier of X axis, Y-axis, Z axis controls respective servo motor driving
From planker movement;The flexible dispensing rubber head of certain branch monomer pneumatic power glue valve of the given pneumatic power glue valve set of instruction is dragged into finger
It enables on given templatespace point, teaching box sends out dispensing signal, controls corresponding solenoid valve and opens and closes, the compressed air that air source provides
Switch to pneumatic signal through the keying of corresponding solenoid valve, drives the keying of corresponding monomer pneumatic power glue valve, meanwhile, it is provided by air source
Compressed air gas pressure, the interior liquid PVC plastic colorant arrived at by hose at monomer pneumatic power glue valve of material bottle, is waited at any time
Hair-like state, monomer pneumatic power glue valve are opened, and the Glue dripping head that stretches stretches out, and colorant starts to instil, and monomer pneumatic power glue valve is closed, dispensing of stretching
Syringe needle is retracted, and colorant stops instiling;According to each cavity groove of drop molding product mold, the difference of layer color and the amount of injection, in micro computer
Control under, the flexible dispensing needle head of multiple independent monomer pneumatic power glue valves of pneumatic power glue valve set successively will be different by program
Colorant injection is dripped in each corresponding die cavity of molding product mold, layer.
The utility model includes that 1 control system teaching box 4 of fuselage and three axis feed systems and dispensing execute system group
At.The wherein described fuselage 1 is steel-pipe welding frame, constitutes cabinet walls, the metal plate covering of cabinet room 23, digital control system includes teaching box
4 and input/output interface, the feeding of three axis includes X-axis 36, and Y-axis 38, Z axis 37, three independent axes, each axis includes round guide, biography
Dynamic leading screw and feed screw nut, shaft coupling, motor.Dispenser system includes 13 high-frequency electromagnetic valve of material 5 solenoid valve of bottle, 12 upper and lower air cylinders 14
Glue dispensing valve 15 forms.Wherein material bottle is matched there are four bottle is expected, meets polychrome and multiprogram operation.Solenoid valve 13 and high-frequency electromagnetic valve 12
It is formed side by side by four, controls the discharging work of four material bottles.Mutual alignment connection relation:36 system of X-axis is placed in fuselage 1
Middle and upper part;38 system of Y-axis is placed in the middle part of fuselage 1, and the planker of Y-axis 38 is equipped with workbench 16, and 37 system of Z axis is placed in X-axis 36
On the planker of system;Dispensing executes system dispensing glue valve set 15 and is placed on the planker of 37 system of Z axis, and dispensing executes system material bottle
Tank group 5 is arranged on the top of fuselage 1, is connected with dispensing glue valve 15 by hose;Digital control system electric system 5, fuselage 1 lower part
In cabinet room 231;Digital control system teaching box 4 is placed in the right side top of fuselage 1, is connected by data line and electric cabinet 23, and can be with
It moves freely.Electric system switch control knob 21 is placed in above the front of cabinet room 23.Dispensing product mold is placed into work
The teaching above of platform 16 box 4 is intended instructing by tutorial function in upper mould, generation path procedure, more according to program after operating pneumatic
Few, by quick botton 20, teaching box issues a command to control panel control drive shaft, and driving motor drives transmission system to drive each axis
Supporting plate movement, the given electromagnetism hair 13 of instruction is opened and closed, certain props up the glue dispensing valve 15 instructed, and compressed air is by hose to upper
Lower cylinder 14, glue dispensing valve extends downwardly, while instructing to high-frequency electromagnetic valve 12, certain props up the glue dispensing valve 15 instructed, compressed air
Leading to material bottle will expect that the point glue material inside bottle presses to 15 plastic emitting of glue dispensing valve, and high-frequency electromagnetic valve 12 is closed, and material bottle 5 is shut off
Compressed air, glue dispensing valve 15 stop plastic emitting, simultaneously close off solenoid valve 13, lead to the air cut-out of upper and lower air cylinders 14, glue dispensing valve 15
It rebounds, a cycle terminates, and under the control of teaching box 4, according to the difference of color, program difference controls multiple 5 works of glue dispensing valve
Make, in the cavity layer of each mold of dispensing.
Compared with prior art, the utility model has the advantage of:The utility model is for prior art processes means
Deficiency takes multiple spot glue rubber head color separation, numerical control to instruct automatic seeking point mode automatically, provides a kind of polychrome automatic numerical control backing material
Machine, it is intended to be equipped to substitute intensive labor and produce with automatic technology and drip molding product, reaching reduces cost of labor, improves production effect
Rate, the consistency for ensureing product quality, the purpose that human body Long Term Contact harmful material is isolated.
Claims (5)
1. a kind of polychrome full-automatic numerical control dispensing padding machine, which is characterized in that executed including fuselage, three axis feed systems, dispensing
System, the body upper are equipped with a column, are equipped with cross bar among the column, the three axis feed system includes X-axis, Y
Axis, Z axis, it includes material bottle, solenoid valve, high-frequency electromagnetic valve, upper and lower air cylinders, glue dispensing valve, the gas up and down that the dispensing, which executes system,
Cylinder is placed in above the glue dispensing valve, and the material bottle is connected with the glue dispensing valve, and the solenoid valve, high-frequency electromagnetic valve are placed on described
Above lower cylinder, the column side is equipped with teaching box.
2. a kind of polychrome full-automatic numerical control dispensing padding machine according to claim 1, which is characterized in that the X-axis, Y-axis,
Z axis includes round guide, turn-screw, feed screw nut, shaft coupling, motor.
3. a kind of polychrome full-automatic numerical control dispensing padding machine according to claim 1, which is characterized in that set on the fuselage
There are workbench, the workbench front end to be equipped with operation console.
4. a kind of polychrome full-automatic numerical control dispensing padding machine according to claim 3, which is characterized in that on the operation console
Equipped with air gauge, pressure regulator valve, discharge quick botton, program quick botton, power on switch, power off switch.
5. a kind of polychrome full-automatic numerical control dispensing padding machine according to claim 1, which is characterized in that the column side
Equipped with material bottle stand, the material bottle is placed on the material bottle stand, and material bottle cap is equipped with above the material bottle.
Priority Applications (1)
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CN201721838273.9U CN207841875U (en) | 2017-12-26 | 2017-12-26 | A kind of polychrome full-automatic numerical control dispensing padding machine |
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CN201721838273.9U CN207841875U (en) | 2017-12-26 | 2017-12-26 | A kind of polychrome full-automatic numerical control dispensing padding machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109249568A (en) * | 2018-10-25 | 2019-01-22 | 遂宁市金虹机械厂 | A kind of rubber patch machine send mould control system and method |
-
2017
- 2017-12-26 CN CN201721838273.9U patent/CN207841875U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109249568A (en) * | 2018-10-25 | 2019-01-22 | 遂宁市金虹机械厂 | A kind of rubber patch machine send mould control system and method |
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