CN207832402U - Casting air-tightness detection device - Google Patents

Casting air-tightness detection device Download PDF

Info

Publication number
CN207832402U
CN207832402U CN201820182771.0U CN201820182771U CN207832402U CN 207832402 U CN207832402 U CN 207832402U CN 201820182771 U CN201820182771 U CN 201820182771U CN 207832402 U CN207832402 U CN 207832402U
Authority
CN
China
Prior art keywords
air
tightness detection
casting
detection
detection apparatus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201820182771.0U
Other languages
Chinese (zh)
Inventor
胡小健
陈菊梅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongshan Prinker Precision Die Casting Co Ltd
Original Assignee
Zhongshan Prinker Precision Die Casting Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhongshan Prinker Precision Die Casting Co Ltd filed Critical Zhongshan Prinker Precision Die Casting Co Ltd
Priority to CN201820182771.0U priority Critical patent/CN207832402U/en
Application granted granted Critical
Publication of CN207832402U publication Critical patent/CN207832402U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Abstract

The utility model discloses casting air-tightness detection devices, it includes:Air tightness detection apparatus is equipped with a rack;Air tightness detection apparatus include hold down assembly, clamp assembly and Pneumatic assembly;Air tightness detection apparatus is equipped with detection mouth;The cooperation clamp assembly that holds down assembly makes detection mouth and measured workpiece unicom by press seal fixture;Pneumatic assembly is carried out at the same time inflation contrasting detection to standard items and measured workpiece;Air tightness detection apparatus is equipped with a touch display screen and a control panel;Control panel is the control panel equipped with manipulation key.The casting cavity of the utility model air type leakage detection apparatus energy pair carries out leak detection detection, and the product of leakage can be caused to screen to big defects such as casting cold shut, crackle, surface layer rupture, shrinkage cavities;The defect generated in manufacturing process can be made up to cause to leak and can not be screened, can effectively ensure casting quality, reduce product leakage risk.

Description

Casting air-tightness detection device
Technical field
Technical field in terms of the utility model is related to automobile casting, especially a kind of casting air-tightness detection device.
Background technology
Automobile casting includes the products such as cylinder end piece, valve body, mandrel, radiator.Our productions to automobile casting as a result, Process carries out extremely rigorous processing and detecting step.Wherein, automobile casting forming process is:High melt → slag hitting dehydrogenation → Mold clamping → molten metal injection filling → pressurize molding → mold die sinking casting cooling → casting finished products;Molten metal enters Cavity directly causes the full cavity of filling, and injection punch head is by pressure is by the clout that is solidifying and the metal of part is transmitted to type with one voice Chamber makes the metal solidified crystallize to obtain the casting of dense structure's degree under stress.
Different boards, different products, different technical parameters in casting forming process, the product defects produced are special Sign is also inconsistent, and the product in order to avoid there is the defects of cold shut, crackle, surface layer rupture, shrinkage cavity feature is sent to client, therefore, Our spies devise a kind of casting air-tightness detection device and carry out airtight detection process to each cavity of product.
Utility model content
The purpose of this utility model, can be more the technical problem to be solved is that provide a kind of casting air-tightness detection device The defect generated in manufacturing process is mended to cause to leak and can not be screened, can effectively ensure that casting quality, reduction product are let out It leaks out danger.
To achieve the goals above, the technical solution adopted in the utility model:Casting air-tightness detection device, it includes:
Air tightness detection apparatus is equipped with a rack;The air tightness detection apparatus include hold down assembly, clamp assembly and pneumatic Component;
The air tightness detection apparatus is equipped with detection mouth;The cooperation clamp assembly that holds down assembly is made by press seal fixture The detection mouth and measured workpiece unicom;The Pneumatic assembly is carried out at the same time inflation contrasting detection to standard items and measured workpiece;
The air tightness detection apparatus is equipped with a touch display screen and a control panel;The control panel is equipped with manipulation The control panel of key.
In one or more embodiments of the utility model, the air tightness detection apparatus is preset with differential pressure range.
In one or more embodiments of the utility model, the air tightness detection apparatus examination criteria product and measured workpiece Between close vessel pressure difference, be arranged the pressure difference be measured workpiece leakage value.
In one or more embodiments of the utility model, the detection mouth is held down assembly and the fixture by described After the cooperation of component makes the vessel unicom of press seal fixture and measured workpiece, Pneumatic assembly is inflated measured workpiece, balances, examines It surveys, calculates the pressure difference that measured workpiece is generated by leakage;The pressure difference is then determined as qualification in the differential pressure range, otherwise It is unqualified.
In one or more embodiments of the utility model, air tightness detection apparatus includes mark unit;The mark list Member carries out automatic marking for the qualified workpiece of detection, for detecting underproof workpiece then not mark, and prompts detection NG.
In one or more embodiments of the utility model, the control panel is equipped with failure reset unit, original position is returned Receipt member, running unit and operating mode unit.
In one or more embodiments of the utility model, the operating mode unit includes automatic unit and/or hand Moving cell.
In one or more embodiments of the utility model, this casting air-tightness detection device is air type leak detection dress It sets.
The utility model generated advantageous effect compared with background technology:
The utility model uses above-mentioned technical proposal, and leak detection inspection can be carried out to casting cavity by air type leakage detection apparatus It surveys, the product of leakage can be caused to screen to big defects such as casting cold shut, crackle, surface layer rupture, shrinkage cavities;Manufacture can be made up The defect generated in the process causes to leak and can not be screened, can effectively ensure casting quality, reduce product leakage risk. It effectively solves the problems, such as that metal casting the defects of cold shut, crackle, surface layer rupture, shrinkage cavity occurs and product leakage occurs.It has There are scientific structure, reasonable design, economical and practical, high-efficiency environment friendly, easy to operate, equipment life length.Therefore, it is a kind of The product of practicability, economy and technical equal top grade.
Description of the drawings
Fig. 1 is the structural schematic diagram of one embodiment of the invention medium casting air-tightness detection device;
Fig. 2 is the structural schematic diagram of control panel in one embodiment of the invention.
Specific implementation mode
Made by being further described to specific embodiment of the present utility model with reference to the attached drawing of specification The technical solution of the utility model and advantage are clearer, clear.It is to show to describe embodiment below with reference to attached drawing Example property, it is intended to explain the utility model, and should not be understood as limiting the present invention.
It please refers to shown in Fig. 1-2, the present embodiment provides preferable casting air-tightness detection devices, it includes:Airtight inspection Survey device 1, rack 2, the 3, clamp assembly 4 that holds down assembly, Pneumatic assembly 5, touch display screen 7 and a control panel 8.Airtight detection Device 1 is equipped with a rack 2;Air tightness detection apparatus 1 includes hold down assembly 3, clamp assembly 4 and Pneumatic assembly 5;Air tightness detection apparatus 1 is equipped with detection mouth 6;The 3 cooperation clamp assemblies 4 that hold down assembly make detection mouth 6 and 9 unicom of measured workpiece by press seal fixture;Pneumatically Component 5 is carried out at the same time inflation contrasting detection to standard items and measured workpiece 9;Air tightness detection apparatus 1 is equipped with a touch display screen 7 With a control panel 8;Touch display screen 7 shows the setting program and operation information of air tightness detection apparatus;Control panel 8 be equipped with Manipulate the control panel of key.
Air tightness detection apparatus 1 is preset with differential pressure range.Between 1 examination criteria product of air tightness detection apparatus and measured workpiece 9 The leakage value that the pressure difference is measured workpiece is arranged in the pressure difference for closing vessel.Detection mouth 6 passes through 3 and the fixture group of holding down assembly After the cooperation of part 4 makes the vessel unicom of press seal fixture and measured workpiece 9, Pneumatic assembly 5 is inflated measured workpiece 9, balances, Detection calculates the pressure difference that measured workpiece is generated by leakage;The pressure difference is then determined as qualification in differential pressure range, otherwise for It is unqualified.Air tightness detection apparatus 1 includes mark unit (not indicated in figure);Mark unit carries out certainly the qualified workpiece of detection Dynamic mark for detecting underproof workpiece then not mark, and prompts detection NG.Control panel 8 includes each operation mould of control The switch unit of formula/state specifically includes failure reset unit 81, returning unit 82 in situ, running unit 83, operating mode list Member 84 and start stop switch 85, wherein operating mode unit 84 include automatic unit and/or manual unit, the multi-mode of realization device Operation has extremely strong flexibility.
The present apparatus includes:Rack components equipped with rack 2, holds down assembly 3, clamp assembly 4, Pneumatic assembly 5, electrical control The mechanical components such as component and guard assembly.The use environment condition of the present apparatus is in embodiment as reference:A. environment temperature Degree:0℃—40℃;B. ambient humidity:≤ 95%;C. power supply:AC 220V (+10%, -15%) 50Hz;D. air source:0.5- 0.7MPa.Wherein, major technique indicates, detects pressure:Maximum pressure 8bar;Leakage specification:(this is reference value to 2cc/min, can Voluntarily it is arranged as needed);Detection time:(detection time is by detection pressure and vessel size by the little 30s of single-chamber detection time Depending on) (without handling);After detection is qualified, system carries out automatic marking by unit up to standard.
The utility model is to carry out leak detection to aluminum die casting using the airtight detector of differential pressure type, is hunted leak for air type Device, the detection device including the specifically used device including air leakage detector, (not to standard items (not leaking workpiece) and measured workpiece Know) it is carried out at the same time inflation contrasting detection, the pressure difference of two workpiece closing vessels is detected, which is exactly letting out for measured workpiece Leakage value.Hold down assembly 3 under the cooperation of clamp assembly 4, the setting and tested work of the detection mouth 6 of airtight instrument by press seal fixture The content cavity unicom of part, is then inflated measured workpiece, balances, detects, and calculates the pressure that measured workpiece is generated by leakage Difference, is determined as qualification if the value is within the scope of preset threshold value, is otherwise unqualified.For the qualified workpiece meeting of detection Automatic marking can prompt detection NG for detecting underproof workpiece then.All settings can pass through the touch of instrument with information Display screen 7 is shown, and acousto-optic is alarmed, which has been effectively ensured the feedback of detection result.In the utility model, work Part positions the accuracy that will have a direct impact on equipment detection with the reliability of press seal.Further, workpiece installation is using one side two Finger setting.
This air tightness detection apparatus can carry out leak detection detection by air leakage detector to casting cavity, can to casting cold shut, split The big defects such as line, surface layer rupture, shrinkage cavity cause the product of leakage to be screened;The defect generated in manufacturing process can be made up to make It can not be screened at leakage, can effectively ensure casting quality, reduce product leakage risk.It effectively solves metal casting The problem of there is the defects of cold shut, crackle, surface layer rupture, shrinkage cavity and product leakage occur.There is scientific structure, design to close for it Reason, economical and practical, high-efficiency environment friendly, feature easy to operate, equipment life length.Therefore, it is a kind of practicability, economy and skill The product of the equal top grade of art.
In the description of specification, reference term " close one embodiment ", " preferably ", " example ", " specific example " or The description of " some examples " etc. means particular features, structures, materials, or characteristics described in conjunction with this embodiment or example, including In at least one embodiment or example of the utility model, differ in the present specification for the schematic representation of above-mentioned term Surely identical embodiment or example are referred to.Moreover, particular features, structures, materials, or characteristics described can be any It is combined in a suitable manner in one or more embodiments or example.
From the foregoing description of structures and principles it should be understood by those skilled in the art that, the utility model It is not limited to above-mentioned specific implementation mode, it is equal using the improvement of techniques well known and replacement on the basis of the utility model It falls in the scope of protection of the utility model, should it be limited by each claim.

Claims (8)

1. casting air-tightness detection device, which is characterized in that it includes:
Air tightness detection apparatus is equipped with a rack;The air tightness detection apparatus include hold down assembly, clamp assembly and pneumatic group Part;
The air tightness detection apparatus is equipped with detection mouth;The cooperation clamp assembly that holds down assembly is made described by press seal fixture Detection mouth and measured workpiece unicom;The Pneumatic assembly is carried out at the same time inflation contrasting detection to standard items and measured workpiece;
The air tightness detection apparatus is equipped with a touch display screen and a control panel;The control panel is equipped with manipulation key Control panel.
2. casting air-tightness detection device according to claim 1, it is characterised in that:The air tightness detection apparatus is preset with Differential pressure range.
3. casting air-tightness detection device according to claim 2, it is characterised in that:The detection mouth passes through the compression After the cooperation of component and the clamp assembly makes the vessel unicom of press seal fixture and measured workpiece, Pneumatic assembly to measured workpiece into Row inflation.
4. according to claim 1-3 any one of them casting air-tightness detection devices, it is characterised in that:The airtight detection dress The pressure difference for closing vessel between examination criteria product and measured workpiece is set, the leakage value which is measured workpiece is set.
5. casting air-tightness detection device according to claim 1, it is characterised in that:Air tightness detection apparatus includes mark list Member;The mark unit carries out automatic marking for the qualified workpiece of detection, for detecting underproof workpiece then not mark, and Prompt detection NG.
6. casting air-tightness detection device according to claim 1 or 5, it is characterised in that:The control panel is equipped with event Hinder reset unit, returning unit, running unit and operating mode unit in situ.
7. casting air-tightness detection device according to claim 6, it is characterised in that:The operating mode unit includes certainly Moving cell and/or manual unit.
8. casting air-tightness detection device according to claim 1 or claim 7, it is characterised in that:This casting air-leakage test fills It is set to air type leakage detection apparatus.
CN201820182771.0U 2018-02-02 2018-02-02 Casting air-tightness detection device Active CN207832402U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820182771.0U CN207832402U (en) 2018-02-02 2018-02-02 Casting air-tightness detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820182771.0U CN207832402U (en) 2018-02-02 2018-02-02 Casting air-tightness detection device

Publications (1)

Publication Number Publication Date
CN207832402U true CN207832402U (en) 2018-09-07

Family

ID=63396312

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820182771.0U Active CN207832402U (en) 2018-02-02 2018-02-02 Casting air-tightness detection device

Country Status (1)

Country Link
CN (1) CN207832402U (en)

Similar Documents

Publication Publication Date Title
CN204115991U (en) A kind of for the device of automobile manifold detection with mark
CN204346658U (en) Cylinder impermeability device for fast detecting
CN104792474A (en) Automatic automobile lampshade airtightness detecting tool
CN105067193B (en) A kind of actuator leak detector and its application method
CN205280307U (en) Airtight electric installation of examining of automobile tail light
CN207832402U (en) Casting air-tightness detection device
JP2022537374A (en) plate state tool
CN206804242U (en) Intermediate of brake valve air-leakage test experimental bench
CN212513517U (en) A frock clamp for sensor gas tightness detects
CN102147318A (en) Automatic tightness test device for high-precision seal pipefitting and use method thereof
JP2000046686A (en) Air leakage detecting method for hollow container
CN104677573B (en) The airtight dry type leak hunting method of double and double dry leak-detecting apparatus
TW201823702A (en) Gas tightness detecting method and gas tightness detecting device
CN204831711U (en) Executor appearance that leaks hunting
CN212963291U (en) Utensil is examined to high accuracy elliptical tube product
CN208968770U (en) A kind of die cast sealing test instrument
CN203894178U (en) Degumming detecting device
CN104833457A (en) Airtightness detection device
CN210322204U (en) High-low pressure air tightness test bench
CN205748832U (en) A kind of products air tightness detection tool
CN207050918U (en) A kind of gas examines machine
CN208000185U (en) Air tightness detection machine structure
CN211425780U (en) Air tightness detection device for solar heat collection plate
CN211042602U (en) Casting air tightness detection device
CN214066447U (en) Airtight container gas tightness detects frock

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant