CN207826454U - Electric bicycle integral type middle pipe - Google Patents
Electric bicycle integral type middle pipe Download PDFInfo
- Publication number
- CN207826454U CN207826454U CN201820210697.9U CN201820210697U CN207826454U CN 207826454 U CN207826454 U CN 207826454U CN 201820210697 U CN201820210697 U CN 201820210697U CN 207826454 U CN207826454 U CN 207826454U
- Authority
- CN
- China
- Prior art keywords
- pipe
- charging seat
- cradle
- middle pipe
- electric bicycle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model is related to electric bicycle integral type middle pipe, middle pipe is connected with charging seat pipe, and middle pipe is processed by hydraulic way with charging seat pipe and is integrally formed, and charging seat pipe is shaped in the lower end of middle pipe, and middle pipe, charging seat pipe are both hollow；Charging seat pipe at least has a flat side to form the mounting portion of cradle, mounting portion includes sedimentation plate, interface, sedimentation plate is formed by the middle section of flat side towards pipe sunken inside, plate is settled equipped with the installation position for fixing cradle, interface setting is among sedimentation plate so that cradle is exposed.Electric vehicle charging seat pipe is integrally formed by the way of hydraulic pressure processing with middle pipe after improving, and forms charging seat installation structure in charging seat pipe, need not be welded, manpower and materials cost reduction.
Description
Technical field
The utility model is related to the middle pipe structures of electric bicycle.
Background technology
Usual electric bicycle cradle is arranged on the downside of down tube upper left side or down tube, since the hole position of down tube is more, fills
Electric seat is susceptible to phenomenon of rupture side by side with other holes position, is unfavorable for intensity and appearance appearance, and existing part electric bicycle will
Charging seat installation structure is fixed on by the way of welding in middle pipe, increases accessory and processing step, while also influencing vehicle
External to see, there are improved needs.
Invention content
The technical problem to be solved by the present invention is to provide a kind of improved electric bicycle middle pipe and corresponding
Processing method.
Technical solution adopted by the utility model to solve its technical problems is：Electric bicycle integral type middle pipe, it is described
Middle pipe is connected with charging seat pipe, and the middle pipe is processed by hydraulic way with charging seat pipe and is integrally formed, the charging seat pipe one
The lower end of middle pipe is taken shape in, middle pipe, charging seat pipe are both hollow；The charging seat pipe at least have a flat side to
The mounting portion of cradle is formed, the mounting portion includes settling plate, interface, described to settle middle section of the plate by flat side
It is formed towards pipe sunken inside, the sedimentation plate is equipped with the installation position for fixing cradle, and the interface setting is in sedimentation plate
Centre is exposed for cradle.
The edge of foregoing electric bicycle integral type middle pipe, the interface is formed with attached mouth, a capping warp
It is flexibly connected with the cradle in charging seat pipe by the attached mouth.
Foregoing electric bicycle integral type middle pipe, the installation position are to be formed and at least two spiral shells on sedimentation plate
Hole.
Foregoing electric bicycle integral type middle pipe, the charging seat pipe are surround by four flat sides and are formed, respectively
The junction of flat side is fillet.
The wall thickness range of foregoing electric bicycle integral type middle pipe, the charging seat pipe is 2.2-3.5mm, described
Rounding radii value between each flat side is 2-4mm, and the rounding radii value at the sedimentation plate peripheral edge is 5-
7mm。
Implement the technical solution of the utility model, at least there is advantageous effect below：Electric vehicle charging mounting and middle pipe
Integral molding techniques, contour structures are graceful, two kinds of products are integrated, it is not necessary to weld, manpower and materials cost reduction.
Description of the drawings
Below in conjunction with accompanying drawings and embodiments, the utility model is described in further detail, in attached drawing：
Fig. 1 is the utility model integral type middle pipe schematic diagram；
Fig. 2 is the cross-sectional profiles schematic diagram of the utility model charging seat pipe；
Mark is described as follows in figure：
1, middle pipe；2, charge seat pipe；20, flat side；21, plate is settled；22, interface；220, attached mouth；221, spiral shell
Hole；3, cradle；30, it covers；31, screw；A, the rounded corner at plate peripheral edge is settled；B, the rounding between each flat side
Angle.
Specific implementation mode
For a clearer understanding of the technical features, objectives and effects of the utility model, now control attached drawing is detailed
Illustrate specific embodiment of the present utility model.
Electric bicycle integral type middle pipe as shown in Figs. 1-2, the middle pipe 1 are connected with 3 pipe 2 of cradle, the middle pipe 1
It is processed and is integrally formed by hydraulic way with 3 pipe 2 of cradle, 3 pipe 2 of the cradle is shaped in the lower end of middle pipe 1, middle pipe 1,
Both 3 pipes of cradle 2 are hollow；3 pipe 2 of the cradle at least has a flat side 20 to form the peace of cradle 3
Dress portion, the mounting portion include sedimentation plate 21, interface 22, and the sedimentation plate 21 is by the middle section of flat side 20 towards in pipe
Recess is formed, and the sedimentation plate 21 is equipped with the installation position for fixing cradle 3, and the setting of the interface 22 is in sedimentation plate 21
Centre is exposed for cradle 3.
Existing is generally to provide 3 mounting structure of cradle and middle pipe 1 to raw material by the different suppliers of two professions,
It is welded again through vehicle frame factory, welding procedure is complicated, and either manpower and material resources all need higher cost, and makes product appearance injustice
Suitable, everyone welds inconsistent, and quality is unstable, and production capacity is relatively low.Electric vehicle is filled by the way of hydraulic pressure processing after improving
3 pipe 2 of electric seat is integrally formed with middle pipe 1, and 3 mounting structure of cradle is formed on 3 pipe 2 of cradle, need not be welded, manpower
Material resources cost reduction, it is easy to use convenient for charging wire assembling and its function, no matter accessory factory and vehicle frame factory can all be promoted
Production capacity and quality increase vehicle frame security performance and prolong service life, and technique can improve aluminium alloy structure, it is made to have high rigidity,
High tenacity, resistance to compression, tension, and the features such as lightweight are easy to process to manufacture and environmental protection.
Preferably, be formed with attached mouth 220 at the edge of interface 22, a capping 30 via the attached mouth 220 with fill
Cradle 3 in 3 pipe 2 of electric seat is flexibly connected.Capping 30 can form cradle 3 and protect, while also reduce security risk, seal
Lid 30 generally uses silica gel material, one end to be in cradle 3 in attached mouth 220 and connect, and connection type can pass through shaft knot
Structure realizes rotation folding, and the characteristic that material can frequently be bent can also be utilized to realize folding.
In some embodiments, installation position is to be formed and settle at least two screw holes 221 on plate 21, will be filled using screw 31
Electric seat 3 is fixed on sedimentation plate 21, and mode of operation is simple, is easily realized.
In some embodiments, 3 pipe 2 of cradle is surround by four flat sides 20 and is formed, the junction of each flat side 20
For fillet.The wall thickness range of 3 pipe 2 of cradle is 2.2-3.5mm, and the rounded corner B radius values between each flat side are 2-
4mm, the rounded corner A radius values settled at plate peripheral edge are 5-7mm.The wall thickness of cradle 3 is used to ensure certain strong
Degree, and the value range of rounded corner ensures that the yield of processing, the product beyond the range are difficult to be molded.
Hydraulic pressure processing is as follows in the method for upper intermediate tube：
Pipe blanking, raw material drawing are cutting into pipe the dimensions of needs；
Epithelium saponification, in advance allotment lubricate Ji, water and lubrication Ji ratio 1:3 are allocated, and heat 80 ± 5 degrees Celsius,
Pipe fitting, which is put into wherein to impregnate 3 minutes, to be lifted, i.e., pipe fitting surfaces externally and internally has one layer of lubrication Ji surface layer, is extending convenient for workpiece, is elongating
Shi Buhui produces fracture and pulls inner surface；
Mandrel takes out pipe, being penetrated in pipe with tube drawing machine and mating shaft core after pipe fitting epithelium, changes pipe wall by stretching
Thickness is made well-balanced；
Annealing does T4 annealings using heat-treatment furnace, 500 degrees centigrade of temperature, and duration 4 hours is hard pipe fitting
Degree is lower, bend convenient for subsequent processing or beat tiltedly it is not broken, be unlikely to surface and pull；
The draw is beaten tiltedly with machine for shrinking after pipe fitting annealing, mainly changes the outer diameter perimeter size of pipe fitting different location, met
Pipe fitting appearance appearance the different materials needed；
Tempering, by process before, the characteristic of material will produce variation, need again at reusable heat processing furnace annealing
Reason, 500 degrees centigrade of temperature, 4 hours time, reduce reduce workpiece hardness, be equally prevent below process produce fracture
Or pull problem；
Epithelium saponification, with previous epithelium process operations mode and purpose all same；
Pre-shaped is made pre-shaped with the mode that hydraulic die is processed and is closer to finished product, is processed by pre-shaped and changes straight tube
External form, so that shape and shaping mould is matched；
Integer, using punching machine by it is preforming it is complete after product integer again, modification position and appearance structural adjustment extremely at
Type is close, and to facilitate formed product satisfy mould, such as rounded corner operates；
Hydro-forming, before all process steps finish after it is last use molding die hydro-forming again, control hydraulic pressure in molding
Pressure and the corresponding sliding block size of mold；
It cuts, extra both ends tailing excision, retains final ruler after molding on the product after hydro-forming is handled
It is very little；
CNC （Milling machine）Processing, after the completion of pipe fitting hydraulic pressure, with CNC processing pipe fitting cradles interface, installation position and opposite
Position, and remove extra rim charge；
Grinding and polishing, after processing is completed, by product surface, grinding wheel polishes CNC again, deburring, product examine, packaging shipment.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this
For the technical staff in field, the utility model can have various changes, combination and variation.It is all the utility model spirit and
Within principle, any modification, equivalent replacement, improvement and so on, should be included in the utility model right it
It is interior.
Claims (5)
1. electric bicycle integral type middle pipe, it is characterised in that：The middle pipe is connected with charging seat pipe, the middle pipe and cradle
Pipe is processed by hydraulic way and is integrally formed, and the charging seat pipe is shaped in the lower end of middle pipe, and middle pipe, charging seat pipe are both
It is hollow；The charging seat pipe at least has a flat side to form the mounting portion of cradle, and the mounting portion includes heavy
Plate, interface drop, and the sedimentation plate is formed by the middle section of flat side towards pipe sunken inside, and the sedimentation plate is equipped with and is used for
The installation position of fixed cradle, the interface setting is among sedimentation plate so that cradle is exposed.
2. electric bicycle integral type middle pipe as described in claim 1, it is characterised in that：The edge of the interface is formed with
Attached mouth, a capping are flexibly connected via the attached mouth with the cradle in charging seat pipe.
3. electric bicycle integral type middle pipe as claimed in claim 2, it is characterised in that：The installation position is to be formed and settled
At least two screw holes on plate.
4. electric bicycle integral type middle pipe as described in claim 1, it is characterised in that：The charging seat pipe is smooth by four
Side surrounding forms, and the junction of each flat side is fillet.
5. electric bicycle integral type middle pipe as claimed in claim 4, it is characterised in that：The wall thickness range of the charging seat pipe
For 2.2-3.5mm, the rounding radii value between each flat side is 2-4mm, falling at the sedimentation plate peripheral edge
Radius of corner value is 5-7mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820210697.9U CN207826454U (en) | 2018-02-05 | 2018-02-05 | Electric bicycle integral type middle pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820210697.9U CN207826454U (en) | 2018-02-05 | 2018-02-05 | Electric bicycle integral type middle pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207826454U true CN207826454U (en) | 2018-09-07 |
Family
ID=63397231
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820210697.9U Withdrawn - After Issue CN207826454U (en) | 2018-02-05 | 2018-02-05 | Electric bicycle integral type middle pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207826454U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108128396A (en) * | 2018-02-05 | 2018-06-08 | 天成车料（深圳）有限公司 | Electric bicycle integral type middle pipe and hydro-forming method |
| CN112157404A (en) * | 2020-09-25 | 2021-01-01 | 升励五金（深圳）有限公司 | Bicycle stem and method of making same |
-
2018
- 2018-02-05 CN CN201820210697.9U patent/CN207826454U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108128396A (en) * | 2018-02-05 | 2018-06-08 | 天成车料（深圳）有限公司 | Electric bicycle integral type middle pipe and hydro-forming method |
| CN112157404A (en) * | 2020-09-25 | 2021-01-01 | 升励五金（深圳）有限公司 | Bicycle stem and method of making same |
| CN112157404B (en) * | 2020-09-25 | 2021-09-10 | 升励五金（深圳）有限公司 | Bicycle stem and method of making same |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20180907 Effective date of abandoning: 20230725 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20180907 Effective date of abandoning: 20230725 |