CN207811090U - A kind of eight pulley restockings - Google Patents
A kind of eight pulley restockings Download PDFInfo
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- CN207811090U CN207811090U CN201820175319.1U CN201820175319U CN207811090U CN 207811090 U CN207811090 U CN 207811090U CN 201820175319 U CN201820175319 U CN 201820175319U CN 207811090 U CN207811090 U CN 207811090U
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Abstract
本实用新型公开了一种八滑轮上架,包括上架本体,所述上架本体上设有滑轮机构、推杆平移机构和齿轮防摇机构;所述滑轮机构包括:四组滑轮,两组滑轮分别连于上架本体长度方向的两侧边上,另两组滑轮分别连于上架本体宽度方向的两侧边上;所述推杆平移机构包括:横移推杆和纵移推杆,横移推杆和纵移推杆均包括:电动推杆、推杆回转支座和回转轴,电动推杆的底端通过回转轴连于推杆回转支座上;所述齿轮防摇机构设有两个,分别与相应的设于上架本体宽度方向的滑轮相连,每个齿轮防摇机构均包括:两组相啮合的防摇齿轮组。本实用新型在满足现有电动八绳上架所具备的功能的同时,能够减少上架对起重机车轮的损坏。
The utility model discloses a rack with eight pulleys, which comprises a rack body, and the rack body is provided with a pulley mechanism, a push rod translation mechanism and a gear anti-sway mechanism; the pulley mechanism includes: four sets of pulleys, the two sets of pulleys are connected On both sides of the upper frame body in the length direction, the other two sets of pulleys are respectively connected to the two sides in the width direction of the upper frame body; Both the push rod and the longitudinal push rod include: an electric push rod, a push rod rotary support and a rotary shaft. The bottom end of the electric push rod is connected to the push rod rotary support through the rotary shaft; They are respectively connected with corresponding pulleys arranged in the width direction of the upper frame body, and each gear anti-sway mechanism includes: two sets of anti-sway gears meshed with each other. The utility model satisfies the functions of the existing electric eight-rope upper rack, and can reduce the damage to the crane wheels caused by the upper rack.
Description
技术领域technical field
本实用新型涉及集装箱起重机上架,更具体地说,涉及一种八滑轮上架。The utility model relates to a loading frame of a container crane, in particular to a loading frame with eight pulleys.
背景技术Background technique
上架是连接吊具和小车的重要部件,常规的上架一般使用电动八绳上架,该上架因具有八个钢丝绳连接点并且由电动推杆驱动运动部件,故称为电动八绳上架。电动八绳上架是再满足普通上架的各种功能的基础上,增加了实现吊具与集装箱的水平移动功能,从而在不进行起重机的小车运行操作的情况下,允许在一定范围内自由调整集装箱的空间位置,为司机准确装卸集装箱提供快速便利条件。另外,电动八绳上架又增加了防摇功能,又有效地防止了上架在操作过程中可能产生的任意方向的偏摆,为司机平稳快速地装卸集装箱创造了条件。The upper frame is an important part connecting the spreader and the trolley. The conventional upper frame generally uses an electric eight-rope upper frame. Because the upper frame has eight wire rope connection points and the moving parts are driven by an electric push rod, it is called an electric eight-rope upper frame. The electric eight-rope loading rack is based on the various functions of the ordinary racking, and the horizontal movement function of the spreader and the container is added, so that the container can be freely adjusted within a certain range without the operation of the trolley of the crane. The spatial location provides fast and convenient conditions for drivers to accurately load and unload containers. In addition, the anti-sway function is added to the electric eight-rope loading rack, which effectively prevents the rack from swaying in any direction during the operation process, creating conditions for the driver to load and unload containers smoothly and quickly.
但是,上述的电动八绳上架同时又存在如下的缺陷:But there is following defective again in above-mentioned electric eight-rope upper shelf simultaneously:
1.由于电动八绳上架的防摇力太大,故对起重机的车轮损坏特别大;1. Because the anti-sway force of the electric eight-rope upper frame is too large, the wheel of the crane is particularly damaged;
2.电动推杆推动连接板在滑座上滑动,故连接板的减摩块/滚轮损坏特别大。2. The electric push rod pushes the connecting plate to slide on the sliding seat, so the friction reducing block/roller of the connecting plate is particularly damaged.
实用新型内容Utility model content
针对现有技术中存在的上述缺陷,本实用新型的目的是提供一种八滑轮上架,在满足现有电动八绳上架所具备的功能的同时,能够减少上架对起重机车轮的损坏。In view of the above-mentioned defects in the prior art, the purpose of this utility model is to provide an eight-pulley upper frame, which can reduce the damage to the crane wheel by the upper frame while satisfying the functions of the existing electric eight-rope upper frame.
为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种八滑轮上架,包括上架本体,A rack with eight pulleys, including a rack body,
所述上架本体上设有滑轮机构、推杆平移机构和齿轮防摇机构;The upper shelf body is provided with a pulley mechanism, a push rod translation mechanism and a gear anti-sway mechanism;
所述滑轮机构包括:四组滑轮,两组滑轮分别连于上架本体长度方向的两侧边上,另两组滑轮分别连于上架本体宽度方向的两侧边上;The pulley mechanism includes: four sets of pulleys, two sets of pulleys are respectively connected to the two sides of the upper frame body in the length direction, and the other two sets of pulleys are respectively connected to the two sides of the upper frame body in the width direction;
所述推杆平移机构包括:横移推杆和纵移推杆,横移推杆和纵移推杆均包括:电动推杆、推杆回转支座和回转轴,电动推杆的底端通过回转轴连于推杆回转支座上;The push rod translation mechanism includes: a horizontal push rod and a vertical push rod, both of which include: an electric push rod, a push rod rotary support and a rotary shaft, and the bottom end of the electric push rod passes through The rotary shaft is connected to the rotary support of the push rod;
所述齿轮防摇机构设有两个,分别与相应的设于上架本体宽度方向的滑轮相连,每个齿轮防摇机构均包括:两组相啮合的防摇齿轮组。There are two gear anti-sway mechanisms, which are respectively connected with corresponding pulleys arranged in the width direction of the upper frame body. Each gear anti-sway mechanism includes: two sets of anti-sway gears meshing with each other.
所述的横移推杆的推力设置为13T。The thrust of the described traverse push rod is set to 13T.
所述的纵移推杆设有两个,分别设于横移推杆的两边,每个纵移推杆的推力设置为6.5T。There are two vertical push rods, which are respectively located on both sides of the horizontal push rod, and the thrust of each vertical push rod is set to 6.5T.
所述的电动推杆上均还设有编码器。The electric push rods are also provided with encoders.
所述的防摇齿轮组均包括:连接齿轮,和与其相连的防摇齿轮,连接齿轮与相应的滑轮相连,防摇齿轮与另一组相应的防摇齿轮相啮合。The anti-sway gear sets all include: a connecting gear and an anti-sway gear connected thereto, the connecting gear is connected with a corresponding pulley, and the anti-sway gear meshes with another set of corresponding anti-sway gears.
在上述的技术方案中,本实用新型所提供的一种八滑轮上架,在满足现有电动八绳上架所具备的平移功能和防摇功能的同时,能够减少对起重机车轮的损坏,并且通过本实用新型的推杆平移机构直接连接吊具,推杆平移机构直接推动吊具平移,避免了上架连接板的的减摩块/滚轮易损坏的问题。In the above technical solution, the eight-pulley upper frame provided by the utility model can reduce the damage to the crane wheels while satisfying the translation function and anti-sway function of the existing electric eight-rope upper frame, and through this The utility model push rod translation mechanism is directly connected to the spreader, and the push rod translation mechanism directly pushes the spreader to move in translation, which avoids the problem that the anti-friction block/roller of the connecting plate on the rack is easily damaged.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3是本实用新型滑轮机构的分布示意图;Fig. 3 is the distribution schematic diagram of pulley mechanism of the present utility model;
图4是本实用新型滑轮机构在大车方向与钢丝绳连接的示意图;Fig. 4 is the schematic diagram that the utility model pulley mechanism is connected with wire rope in cart direction;
图5是本实用新型滑轮机构在小车方向与钢丝绳连接的示意图;Fig. 5 is the schematic diagram that the pulley mechanism of the present invention is connected with the wire rope in the trolley direction;
图6是本实用新型推杆平移机构的结构示意图;Fig. 6 is a schematic structural view of the push rod translation mechanism of the present invention;
图7是本实用新型推杆平移机构的分布示意图;Fig. 7 is a schematic distribution diagram of the push rod translation mechanism of the present invention;
图8是本实用新型齿轮防摇机构的结构示意图。Fig. 8 is a structural schematic diagram of the gear anti-sway mechanism of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例进一步说明本实用新型的技术方案。The technical scheme of the utility model is further described below in conjunction with the accompanying drawings and embodiments.
请结合图1至图8所示,本实用新型所提供的一种八滑轮上架,包括上架本体100,上述为现有技术部分,在此就不再赘述。与现有技术不同的是:Please refer to FIG. 1 to FIG. 8 , the eight-pulley upper frame provided by the utility model includes the upper frame body 100 , the above is part of the prior art, and will not be repeated here. The difference from the prior art is:
较佳的,所述上架本体100上设置有滑轮机构1、推杆平移机构2和齿轮防摇机构3,上架本体100通过滑轮机构1起升,通过推杆平移机构2带动上架本体100和吊具101的平移,通过齿轮防摇机构3减少上架本体100的晃动。Preferably, the upper rack body 100 is provided with a pulley mechanism 1, a push rod translation mechanism 2 and a gear anti-sway mechanism 3, the upper rack body 100 is lifted by the pulley mechanism 1, and the upper rack body 100 and the crane are driven by the push rod translation mechanism 2. The translation of the tool 101 reduces the shaking of the rack body 100 through the gear anti-shake mechanism 3 .
较佳的,所述滑轮机构1包括:设置了四组滑轮11,其中两组滑轮11分别连于上架本体100长度方向(即大车方向)的上、下两侧边上,而另两组滑轮11分别连于上架本体100宽度方向(即小车方向)的左、右两侧边上。如图2、图3所示,当上架本体100起升到最高点时,滑轮11上的钢丝绳12角度较小,产生较大的横向分力,减少上架本体100在起升时的晃动。Preferably, the pulley mechanism 1 includes: four sets of pulleys 11 are provided, wherein two sets of pulleys 11 are respectively connected to the upper and lower sides of the upper frame body 100 in the longitudinal direction (ie, the direction of the cart), and the other two sets Pulley 11 is respectively connected on the left and right sides of upper frame body 100 width direction (ie dolly direction). As shown in Fig. 2 and Fig. 3, when the upper frame body 100 is lifted to the highest point, the angle of the wire rope 12 on the pulley 11 is smaller, which generates a larger lateral component force and reduces the shaking of the upper frame body 100 during lifting.
较佳的,所述推杆平移机构2包括:横移推杆51和纵移推杆52,横移推杆51设置在上架本体100的中间位置,横移推杆51的两侧边分别设置一个纵移推杆52,其中,横移推杆51采用的推力设置为13T,用以实现上架本体100和吊具101左右方向(即大车运行方向)±300mm的平移,两侧的纵移推杆52均采用的推力设置为6.5T,当两侧的纵移推杆52同时伸缩时,用以实现上架本体100和吊具101前后方向(即小车运行方向)±300mm的平移;当两侧的纵移推杆52向各自相反方向伸缩时,能实现上架本体100和吊具101间的旋转。Preferably, the push rod translation mechanism 2 includes: a traverse push rod 51 and a longitudinal push rod 52, the traverse push rod 51 is arranged at the middle position of the upper frame body 100, and the two sides of the traverse push rod 51 are respectively arranged A vertical push rod 52, wherein the thrust used by the lateral push rod 51 is set to 13T to realize the translation of the upper frame body 100 and the spreader 101 in the left and right direction (ie, the running direction of the cart) ± 300mm, and the vertical movement on both sides The push rods 52 all adopt a thrust setting of 6.5T, and when the longitudinal push rods 52 on both sides expand and contract at the same time, they are used to realize the translation of the upper body 100 and the spreader 101 in the front and rear direction (ie, the running direction of the trolley) ±300mm; When the side longitudinal push rods 52 expand and contract in opposite directions, the rotation between the upper frame body 100 and the spreader 101 can be realized.
较佳的,横移推杆51和纵移推杆52均包括:电动推杆511、推杆回转支座512和回转轴513,电动推杆511的底端通过回转轴513连于推杆回转支座512上,在电动推杆511上均还安装有编码器,用以实现判断上架本体100和吊具101移动的位置,并能控制上架本体100和吊具101移动的方向。Preferably, both the lateral push rod 51 and the vertical push rod 52 include: an electric push rod 511, a push rod rotary support 512 and a rotary shaft 513, and the bottom end of the electric push rod 511 is connected to the push rod for rotation through the rotary shaft 513. Encoders are also installed on the support 512 and the electric push rod 511 to realize the judgment of the moving positions of the rack body 100 and the spreader 101 and to control the moving direction of the rack body 100 and the spreader 101 .
较佳的,所述齿轮防摇机构3设有两个,分别与相应的设于上架本体100宽度方向左、右两侧的滑轮11相连,每个齿轮防摇机构3均包括:两组相啮合的防摇齿轮组。每组防摇齿轮组均包括:连接齿轮61、62,和与其相连的防摇齿轮63、64,将连接齿轮61、62与相应的左、右两侧的滑轮11相连,防摇齿轮63与另一组相应的防摇齿轮64相啮合。当上架本体100正常起升和下降时,连接齿轮61、62分别和相应连接的滑轮11一起转动;当小车停车造成上架本体100晃动时,将防摇齿轮组卡死,引起滑轮11不转,钢丝绳12和滑轮11绳槽之间为滑动摩擦,摩擦力能让上架本体100快速停止晃动。Preferably, the gear anti-sway mechanism 3 is provided with two, which are respectively connected to the corresponding pulleys 11 located on the left and right sides of the upper frame body 100 in the width direction. Each gear anti-sway mechanism 3 includes: two sets of phase Engaged anti-sway gear set. Every group of anti-sway gear sets all comprises: connection gear 61,62, and anti-sway gear 63,64 connected with it, connection gear 61,62 is connected with the pulley 11 of corresponding left and right sides, anti-sway gear 63 and Another set of corresponding anti-sway gears 64 is engaged. When the rack body 100 is normally lifted and lowered, the connecting gears 61, 62 rotate together with the correspondingly connected pulleys 11; There is sliding friction between the wire rope 12 and the rope groove of the pulley 11, and the friction force can make the rack body 100 stop shaking quickly.
本技术领域中的普通技术人员应当认识到,以上的实施例仅是用来说明本实用新型,而并非用作为对本实用新型的限定,只要在本实用新型的实质精神范围内,对以上所述实施例的变化、变型都将落在本实用新型的权利要求书范围内。Those of ordinary skill in the art should recognize that the above embodiments are only used to illustrate the utility model, rather than as a limitation to the utility model, as long as within the spirit of the utility model, the above-mentioned The changes and modifications of the embodiments will all fall within the scope of the claims of the present utility model.
Claims (5)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114920128A (en) * | 2022-05-18 | 2022-08-19 | 三一海洋重工有限公司 | Integrated lifting appliance and container crane |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114920128A (en) * | 2022-05-18 | 2022-08-19 | 三一海洋重工有限公司 | Integrated lifting appliance and container crane |
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