CN207805112U - A kind of built-in ultrasonic wave alginic acid extractor of large size - Google Patents
A kind of built-in ultrasonic wave alginic acid extractor of large size Download PDFInfo
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- CN207805112U CN207805112U CN201721844010.9U CN201721844010U CN207805112U CN 207805112 U CN207805112 U CN 207805112U CN 201721844010 U CN201721844010 U CN 201721844010U CN 207805112 U CN207805112 U CN 207805112U
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Abstract
The utility model discloses a kind of built-in ultrasonic wave alginic acid extractors of large size, belong to extraction equipment field, extraction for alginic acid in brown alga, it includes extractor, the agitating shaft driven by mixer drive is installed inside extractor, stirring blade is installed on agitating shaft, poke hole is machined on stirring blade, the ultrasonic transducer driven by supersonic generator is separately installed on stirring blade, ultrasonic transducer is connect with ultrasonic variable amplitude bar and ultrasonic tool head respectively.In view of above-mentioned technical proposal, the utility model can realize that tangleweed acid extraction equipment extracts the continuous-stable of alginic acid in brown algae, improve the efficiency of extraction, reduce extraction time.
Description
Technical field
The utility model belongs to extraction equipment field, specifically, more particularly to a kind of built-in ultrasonic wave seaweed of large size
Sour extractor.
Background technology
Alginic acid is the polysaccharide carbohydrate extracted from brown algae plant such as kelp.In recent years, due to
Its extensive purposes of alginic acid and by people's pay attention to day by day.According to relevant information, in food industry, alginic acid is used for producer
Make the artificial foods such as fruit, artificial egg, jelly, be also act as food thickening agent, the antifreezing agent of beverage, anti-settling agent, school taste agent with
And ice cream etc., it is referred to as marvellous food additives by people.In terms of preventing and curing diseases, alginic acid has in reduction human body
Cholesterol level, dredging vascellum reduce the effects that blood viscosity, softening blood vessel, and health long-life food is described as by people.It is weaving
Industrially, printing and dyeing figured cloth, starching are required for largely using alginic acid, and up to the present, there are no alginic acid can be replaced more preferable
Substance.In terms of light industry, various strains and enzyme preparation are fixed using alginic acid, continuously fermented, digested, to significantly
Improve productivity.In addition, alginic acid is also used as capsule, with its safety, the advantages such as without side-effects are used in pharmaceuticals industry.It is raising
Material is industrial, and alginic acid is also act as binder, phagostimulant.
Ultrasonic extractor is used as strengthens extraction separation process using ultrasonic wave, can effectively improve extraction separation rate, contract
Short extraction time, quality and yield cost-effective, that can also even improve product.Currently, ultrasonic wave is widely used to
In extraction process, extraction efficiency is made to increase.The principle of ultrasonic wave extraction active principle is that extraction solvent is added in a reservoir,
Material is crushed or is cut into as needed graininess, is put into extraction solvent；The outer wall bonding energy converter oscillator of container will shake
Son is sealed in stainless steel box and puts into container；Supersonic generator is opened, oscillator sends out ultrasonic wave into extraction solvent, ultrasound
" cavitation effect " and mechanism that wave generates in extracting solvent on the one hand can effectively broken material cell wall, make effectively
Ingredient is in free state and dissolves in extraction solvent, on the other hand can accelerate the molecular motion for extracting solvent so that extraction solvent
With the active ingredient Rapid contact in material, mutually fused, mixing.
However the application that existing ultrosonic extractor is applied to brown algae extraction alginic acid is less, extraction equipment needle
Extraction equipment poor to the adaptability of brown alga etc., especially large-scale, extraction efficiency is relatively low, and extraction time is longer, Wu Faman
The alginic acid of sufficient continued reliability extracts.
Utility model content
The purpose of this utility model is to provide a kind of built-in ultrasonic wave alginic acid extractor of large size, can realize big
Type alginic acid extraction equipment extracts the continuous-stable of alginic acid in brown algae, improves the efficiency of extraction, reduces extraction time.
In order to achieve the above objectives, the utility model is achieved through the following technical solutions：
The built-in ultrasonic wave alginic acid extractor of large size described in the utility model, including extractor, the extractor
Top lid is installed, the bottom side of extractor is provided with discharge port, the bottom of extractor is provided with cycle inlet, follows
Ring inlet is connect by total pipeline with circulating pump, and circulating pump is connect by total pipeline with the cycle liquid outlet on extractor；Institute
The inside for stating extractor is additionally provided with partition board, and partition board is located at the connecting portion of lid and extractor；It is also equipped on the lid
Mixer drive, mixer drive is by flange arrangement and passes through partition board and the stirring axis connection inside extractor,
Stirring blade is installed on agitating shaft, the edge distribution of stirring blade has ultrasonic variable amplitude bar, the inside of ultrasonic variable amplitude bar
Ultrasonic transducer is installed；The agitating shaft is installed on by bearing arrangement on partition board, and ultrasound is equipped on agitating shaft
Wave producer, supersonic generator are connect with the ultrasonic transducer inside ultrasonic variable amplitude bar by insulated conductor.
Further speaking, extractor of the cycle liquid outlet between partition board and stirring blade described in the utility model
Tank body on.
Further speaking, the top of the extractor described in the utility model is also equipped with overflow pipe.
Further speaking, the extractor described in the utility model is equipped with and slags tap positioned at the side of cycle inlet
Mouthful.
Further speaking, observation panel and manhole are installed on the lid described in the utility model.
Further speaking, the stirring blade described in the utility model is at least three pieces and to be uniformly distributed around agitating shaft,
In several equally distributed poke holes are provided on stirring blade.
Further speaking, the ultrasonic tool head of torus shape is installed on the poke hole described in the utility model, is surpassed
Sonic tool head is connect with ultrasonic transducer, and ultrasonic transducer is connect by felt pad conducting wire with supersonic generator.
Further speaking, the quantity of the ultrasonic tool head described in the utility model is less than the quantity of poke hole.
Further speaking, the ultrasonic variable amplitude bar described in the utility model is hollow tubular structure, the hollow tubular knot
Inside at the link position of structure and stirring blade is equipped with ultrasonic transducer, is provided on hollow tubular structure several uniform
The via hole of distribution.
Further speaking, the outside of the extractor described in the utility model is covered with heating layer.
Compared with prior art, the utility model has the beneficial effects that：
The utility model uses built-in ultrasonic wave extraction equipment, the extraction effect that can be effectively increased in extraction process
Rate, forms uniform ultrasonic wave distribution intensity in the extract liquor inside extractor, improves coming into full contact with for extract liquor and material,
And then it is effectively increased the extraction efficiency of alginic acid in material.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of stirring blade in the utility model.
Fig. 3 is the structural schematic diagram of ultrasonic variable amplitude bar in the utility model.
In figure：1, mixer drive；2, lid；3, observation panel；4, partition board；5, overflow pipe；6, liquid outlet is recycled；7, add
Thermosphere；8, total pipeline；9, circulating pump；10, discharge port；11, slag notch；12, inlet is recycled；13, extractor；14, ultrasonic wave
Amplitude transformer；15, stirring blade；16, agitating shaft；17, supersonic generator；18, manhole；19, blade mounting kit；20, rectangle
Plate；21, poke hole；22, ultrasonic tool head；23, amplitude transformer group；24, via hole.
Specific implementation mode
Technical solution described herein is described further with reference to embodiment.
Embodiment 1：A kind of built-in ultrasonic wave alginic acid extractor of large size, including extractor 13, it is characterised in that：It is described
Lid 2 is installed in the top of extractor 13, and the bottom side of extractor 13 is provided with discharge port 10, is arranged in the bottom of extractor 13
There are cycle inlet 12, cycle inlet 12 to be connect with circulating pump 9 by total pipeline 8, circulating pump 9 passes through total pipeline 8 and extraction
Cycle liquid outlet 6 on tank 13 connects；The inside of the extractor 13 is additionally provided with partition board 4, and partition board 4 is located at lid 2 and extraction
The connecting portion of tank 13；Be also equipped with mixer drive 1 on the lid 2, mixer drive 1 by flange arrangement with wear
It crosses partition board 4 and the agitating shaft 16 inside extractor 13 connects, stirring blade 15, stirring blade are installed on agitating shaft 16
15 edge distribution has ultrasonic variable amplitude bar 14, the inside of ultrasonic variable amplitude bar 14 to be equipped with ultrasonic transducer；The stirring
Axis 16 is installed on by bearing arrangement on partition board 4, and supersonic generator 17, supersonic generator are equipped on agitating shaft 16
17 are connect with the ultrasonic transducer inside ultrasonic variable amplitude bar 14 by insulated conductor.
Embodiment 2：A kind of built-in ultrasonic wave alginic acid extractor of large size, wherein the cycle liquid outlet 6 be located at every
In 13 region of extractor between plate 4 and stirring blade 5, the top of the extractor 13 is also equipped with overflow pipe 5.The extraction
Tank 13 is being equipped with slag notch 11 positioned at the side of cycle inlet 12.Observation panel 3 and manhole 18 are installed on the lid 2.
The stirring blade 15 is four and is uniformly distributed around agitating shaft 16, wherein being provided on stirring blade 15 several equally distributed
Poke hole 21.The ultrasonic tool head 22 of torus shape, ultrasonic tool head 22 and ultrasonic wave are installed on the poke hole 21
Energy converter connects, and ultrasonic transducer is connect by felt pad conducting wire with supersonic generator 17.The ultrasonic tool head 22
Quantity be less than poke hole 21 quantity.The ultrasonic variable amplitude bar 14 be hollow tubular structure, the hollow tubular structure with stir
It mixes the inside at the link position of blade 15 and ultrasonic transducer is installed, several be uniformly distributed is provided on hollow tubular structure
Via hole 24.The outside of the extractor 13 is covered with heating layer 7.The structure and connection relation of rest part with it is any aforementioned
Structure and connection relation described in embodiment is identical.
In view of above-described embodiment, when in use, the course of work and principle are as follows by the application：
The purpose of this utility model is to provide a kind of reliable and stable built-in ultrasonic wave alginic acid extractors of large size, use
By improving the extraction efficiency in extract liquor such as brown alga in a manner of circulating, to reduce extraction time.
Primary structure described in the utility model includes the extractor 13 for holding the materials such as brown alga and extract liquor, is carried
It is spherical structure or cylindrical structure to take tank 13, and the circulating pump 9 to cycling extraction liquid, cycle are provided with outside extractor 13
Pump 9 is respectively arranged in epimere and the bottom of extractor 13 by total pipeline 8.Specifically, circulating pump 9 is installed by total pipeline 8
In the bottom cycle inlet 12 of extractor 13, it is installed at the cycle liquid outlet 6 of extractor 13 by total pipeline 8.It recycles
On the extractor 13 in the region between stirring blade 15 and partition board 4 of liquid mouth 6.
In order to preferably realize circulating effect, the utility model uses the structure type of multichannel cycle, i.e., by recycle into
Liquid mouth 12 and cycle liquid outlet 6 are connected from the total pipeline of different circulation lines 8 respectively, and different main pipe rails 8 is followed from different
9 connection of ring pump, circulating pump 9 can adjust the circulation rate of circulation fluid, to increase the disturbance of extract liquor and material in extractor 13
Degree increases distributing homogeneity of the ultrasonic wave between extract liquor and material.For this purpose, the circulation fluid described in the utility model goes out
It is two layers be distributed up and down that the quantity of liquid mouth 6, which is on the barrel of unilateral extractor 13,.The wherein circulation fluid liquid outlet 6 of top layer
Between partition board 4 and stirring blade 15, the circulation fluid liquid outlet 6 of bottom is located at the corresponding extraction of 15 medium position of stirring blade
At the barrel of tank 13.
Stirring blade 15 described in the utility model is main agitating device, is fixed by blade mounting kit 19
On agitating shaft 16.The stirring blade 15 includes at least three around 16 equally distributed rectangular slab 20 of agitating shaft.Such as Fig. 2 institutes
Show, it is symmetrical there are four rectangular slab 20 on blade mounting kit 19, several poke holes 21 is distributed on rectangular slab 20, stirs
It is through-hole to mix hole 21, extract liquor and material can be allowed to pass through in whipping process, and by increasing flow rate of liquid in the process,
And then increase the contact velocity between ultrasonic wave, improve the crushing effect of cell wall.
In addition to the structure using the increase poke hole 21 on stirring blade 15, another main equipment is in the utility model
Supersonic generator 17 and ultrasonic variable amplitude bar 14, ultrasonic tool head 22, wherein the supersonic generator 17 be located at every
On agitating shaft 16 in 4 upper area of plate, and as agitating shaft 16 rotates.The supersonic generator 17 is by conducting wire and equally
Ultrasonic transducer on agitating shaft 16 is connected by insulating signal, and ultrasonic transducer is respectively positioned on stirring blade 15.
Specifically, ultrasonic transducer is connect with ultrasonic variable amplitude bar 14 and ultrasonic tool head 22 respectively.Wherein ultrasonic tool
First 22 be cirque structure, coaxially connected with poke hole 21, and ultrasonic tool head 22 passes through fastening bolt and one side
The ultrasonic transducer connection being similarly positioned on stirring blade 15.The ultrasonic variable amplitude bar 14 is hollow tubular structure,
And ultrasonic variable amplitude bar 14 is evenly distributed on the vertical side of the edge of stirring blade 15, as depicted in figs. 1 and 2.In hollow tubular
Ultrasonic transducer is installed at the ultrasonic variable amplitude bar 14 of structure and 15 link position of stirring blade, ultrasonic transducer is same
It is connect with supersonic generator 17 by the conducting wire of insulative water-proof.
Ultrasonic transducer can drive ultrasonic variable amplitude bar 14 to be vibrated with ultrasonic tool head 22 respectively, and vibrate
In the process so that the material cell wall in region is broken, it is sufficiently mixed with extract liquor after broken, increases the efficiency of extraction.Due to super
Sonic tool head 22 is equally to be located at poke hole 21, therefore can be effectively increased the effect of extraction, shortens extraction time.Ultrasound
Wave amplitude transformer 14 is hollow tubular structure, and several via holes 24, the purpose of via hole 24 are provided on the hollow tubular structure
It is to provide and further increases ultrasonic variable amplitude bar 14 and extract liquor and the exposure level of material, small model is amplified by via hole 24
Enclose interior cell wall crushing effect.
Agitating shaft 16 described in present aspect is rotated under the driving of mixer drive 1, stirring driving dress
1 is set using driving motor, can be connect with agitating shaft 16 by motor shaft and connecting flange.And above-mentioned connection position
It is top positioned at partition board 4 to set, in order to ensure that partition board 4 is not influenced by the extract liquor of bottom and material, in the utility model
The lower section of middle partition board 4 is equipped with the overflow pipe 5 on extractor 13, and overflow pipe 5 is used to observe internal extract liquor and material
Whether beyond the water level allowed.The agitating shaft 16 is stretched into after the transmission axis connection of mixer drive 1 across partition board 4
Into the tank body of extractor 13.Bearing arrangement is installed at the link position of agitating shaft 16 and partition board 4, convenient for agitating shaft 16
Rotation also allows for the sealing convenience at link position.
In extraction process, it is possible to will produce a certain amount of residue, these residues can because itself unite and gravity
Effect is deposited in the bottom of extractor 13.If the bottom of extractor 13 is not provided with corresponding cleaning eye or cleaning plant, hold
Easily influence the stable operation of the extraction efficiency and equipment of extractor 13.Therefore, the bottom of extractor 13 in the present invention
Slag notch 11 is installed, slag notch 11 can facilitate the deposit inside manual cleaning extractor 13.Meanwhile in the utility model
In each connector position be all made of the flange connection of multisection type, these flange connections, which are advantageous in that, to be facilitated
Detachable maintaining improves the overhaul efficiency of equipment, reduces the difficulty of maintenance, and is conveniently replaceable damaging articles, reduces maintenance cost.
Although not high to temperature requirement using ultrasonic extraction mode, extraction can be completed without carrying out heating.But by
It is more strong by external influence in extraneous environmental change complexity, especially large-scale extraction equipment, therefore this practicality
It is novel to be covered with one layer using heating layer 7 made of resistance wire and flame-retardant thermal insulation material in the outside of extractor 13, it copes with
Extraction operation under cold snap ensures normal contact and the mobility of extract liquor and material.
During solution releasing after the completion of needing extraction is transported to subsequent processing, pass through going out positioned at bottom side
Operation can be completed in material mouth 10.It should be noted that the installation position of discharge port 10 is higher than the position of slag notch 11, such energy
It is enough be stopped it is static after, what residue did not interfered with liquid outlet 10 goes out liquid quality.
Claims (9)
1. a kind of built-in ultrasonic wave alginic acid extractor of large size, including extractor（13）, it is characterised in that：The extractor
（13）Top install lid（2）, extractor（13）Bottom side be provided with discharge port（10）, in extractor（13）Bottom
It is provided with cycle inlet（12）, recycle inlet（12）Pass through total pipeline（8）With circulating pump（9）Connection, circulating pump（9）Pass through
Total pipeline（8）With extractor（13）On cycle liquid outlet（6）Connection；The extractor（13）Inside be additionally provided with partition board
（4）, partition board（4）Positioned at lid（2）With extractor（13）Connecting portion；The lid（2）On be also equipped with stirring driving dress
It sets（1）, mixer drive（1）By flange arrangement and pass through partition board（4）And it is located at extractor（13）Internal agitating shaft
（16）Connection, in agitating shaft（16）On stirring blade is installed（15）, stirring blade（15）Edge distribution have ultrasonic variable amplitude
Bar（14）, ultrasonic variable amplitude bar（14）Inside ultrasonic transducer is installed；The agitating shaft（16）Pacified by bearing arrangement
Loaded on partition board（4）On, and in agitating shaft（16）On supersonic generator is installed（17）, supersonic generator（17）With ultrasonic wave
Amplitude transformer（14）Internal ultrasonic transducer is connected by insulated conductor.
2. the built-in ultrasonic wave alginic acid extractor of a kind of large size according to claim 1, it is characterised in that：The cycle
Liquid outlet（6）Positioned at partition board（4）With stirring blade（15）Between extractor（13）Tank body on.
3. the built-in ultrasonic wave alginic acid extractor of a kind of large size according to claim 1, it is characterised in that：The extraction
Tank（13）Top be also equipped with overflow pipe（5）.
4. the built-in ultrasonic wave alginic acid extractor of a kind of large size according to claim 1, it is characterised in that：The extraction
Tank（13）Positioned at cycle inlet（12）Side slag notch is installed（11）.
5. the built-in ultrasonic wave alginic acid extractor of a kind of large size according to claim 1, it is characterised in that：The lid
（2）On observation panel is installed（3）And manhole（18）.
6. the built-in ultrasonic wave alginic acid extractor of a kind of large size according to claim 1, it is characterised in that：The stirring
Blade（15）It is at least three pieces and around agitating shaft（16）It is uniformly distributed, wherein in stirring blade（15）On be provided with several be uniformly distributed
Poke hole（21）.
7. the built-in ultrasonic wave alginic acid extractor of a kind of large size according to claim 6, it is characterised in that：The stirring
Hole（21）On the ultrasonic tool head of torus shape is installed（22）, ultrasonic tool head（22）It is connect with ultrasonic transducer,
Ultrasonic transducer passes through felt pad conducting wire and supersonic generator（17）Connection.
8. the built-in ultrasonic wave alginic acid extractor of a kind of large size according to claim 7, it is characterised in that：The ultrasound
Wave tool heads（22）Quantity be less than poke hole（21）Quantity.
9. the built-in ultrasonic wave alginic acid extractor of a kind of large size according to claim 1, it is characterised in that：The ultrasound
Wave amplitude transformer（14）For hollow tubular structure, the hollow tubular structure and stirring blade（15）Link position inside installation
There is ultrasonic transducer, several equally distributed via holes are provided on hollow tubular structure（24）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721844010.9U CN207805112U (en) | 2017-12-26 | 2017-12-26 | A kind of built-in ultrasonic wave alginic acid extractor of large size |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721844010.9U CN207805112U (en) | 2017-12-26 | 2017-12-26 | A kind of built-in ultrasonic wave alginic acid extractor of large size |
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| Publication Number | Publication Date |
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| CN207805112U true CN207805112U (en) | 2018-09-04 |
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| CN201721844010.9U Active CN207805112U (en) | 2017-12-26 | 2017-12-26 | A kind of built-in ultrasonic wave alginic acid extractor of large size |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107823914A (en) * | 2017-12-26 | 2018-03-23 | 中国科学院烟台海岸带研究所 | A kind of large-scale built-in ultrasonic wave alginic acid extractor |
-
2017
- 2017-12-26 CN CN201721844010.9U patent/CN207805112U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107823914A (en) * | 2017-12-26 | 2018-03-23 | 中国科学院烟台海岸带研究所 | A kind of large-scale built-in ultrasonic wave alginic acid extractor |
| CN107823914B (en) * | 2017-12-26 | 2024-03-15 | 中国科学院烟台海岸带研究所 | Large-scale built-in ultrasonic alginic acid extractor |
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