CN207789791U - A kind of tyre vulcanization centralized drainage system - Google Patents
A kind of tyre vulcanization centralized drainage system Download PDFInfo
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- CN207789791U CN207789791U CN201820138381.3U CN201820138381U CN207789791U CN 207789791 U CN207789791 U CN 207789791U CN 201820138381 U CN201820138381 U CN 201820138381U CN 207789791 U CN207789791 U CN 207789791U
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- steam
- drainage system
- vulcanizer
- tyre vulcanization
- surge tank
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Abstract
The utility model is related to a kind of tyre vulcanization centralized drainage systems, including one group by several vulcanizers in parallel, for the steam line to vulcanizer steam supply, every vulcanizer is connected to surge tank, the surge tank is connected with super large discharge steam trap, the super large discharge steam trap is connected with steam injection increasing apparatus, and the steam injection increasing apparatus is connected with steam line.The utility model has the beneficial effects that realizing the effect of condensate drain is rapid, steam leakage rate is " zero "；Original non-serviceable low-grade steam is utilized, reaches energy saving purpose.
Description
Technical field
The utility model belongs to rubber tyre technical field, more particularly, to a kind of tyre vulcanization centralized drainage system.
Background technology
Tyre vulcanization production needs steam to provide heat, and steam has condensed water generation while providing heat, to protect
Vulcanization effect is demonstrate,proved, the condensed water in vulcanizer need to be excluded, warm condensed water is regular discharge in usual vulcanizer, outer temperature condensation
Water continuously discharges, and vulcanizer is hydrophobic at present selects conventional drain valve progress hydrophobic.
The leakage vapour rate of domestic drain valve is 3%-5% according to statistics, and the leakage vapour rate of import drain valve is 1%-3%, and hydrophobic
Valve high failure rate, is frequently occluded, maintenance difficult, after failure most of enterprise can select to replace new valve or directly abandon no
With being changed to that valve is directly hydrophobic, the frequent of valve replaces the increase that can cause production cost, and the leakage for using valve directly hydrophobic
Vapour rate can cause a large amount of wastes of the energy again 10% or so.
Utility model content
In order to solve the above technical problems, the utility model provides a kind of tyre vulcanization centralized drainage system, it is therefore an objective to real
The effect of existing condensate drain is rapid, steam leakage rate is " zero "；Original non-serviceable low-grade steam is utilized, reaches energy saving mesh
's.
A kind of tyre vulcanization centralized drainage system, including one group by several vulcanizers in parallel, for giving vulcanizer steam supply
Steam line, every vulcanizer is connected to surge tank, and the surge tank is connected with super large discharge steam trap, the super large discharge
Steam trap is connected with steam injection increasing apparatus, and the steam injection increasing apparatus is connected with steam line.
Compared to the prior art, surge tank is buffered for carbonated drink in the utility model, and super large discharge steam trap is for concentrating
Hydrophobic, continuous exclusion condensed water can be automatically performed by not needing any mechanical part action, while effectively set steam detention
Standby internal heat exchange completely；Steam injection increasing apparatus is for improving low-grade steam pressure.Every vulcanizer steam is drained into
Surge tank is concentrated and imports super large discharge steam trap, and the steam of the low-pressure steam after the flash distillation of super large discharge steam trap sprays boosting dress
It sets injection output middle pressure steam and returns to the outer warm vapour system use of existing vulcanization；The technical program, which realizes, passes through high steam
Output services steam after low-pressure steam is boosted.
Based on said program, the present invention has also done following improvement：
The equipped at outlet port of the steam injection increasing apparatus is equipped with pressure transmission device.This improvement project passes through pressure speed change
Device adjustment actuating mechanism, it is ensured that when steam flow fluctuates, the working steam of still exportable steady pressure.
Further, the quantity of every group of vulcanizer is 10-15 platforms.
Further, the surge tank is connected by hydrophobic valve group fairlead road with vulcanizer.
Further, the hydrophobic valve group and super large discharge steam trap bottom pass through condensate pipe and condensation water pot phase
Even.
The utility model has the beneficial effects that：
(1) when steam operating pressure is within the scope of 0MPa~0.9MPa, the heat of the condensed water generated after heat exchange accounts for steam
The 15.6%~27.5% of total amount of heat, this partial heat can be recycled rationally, save the use of original steam or the fuel of boiler
Consumption；
(2) the different vapor (steam) temperature of pressure differs greatly, steam enthalpy differs very little, when material to be machined is to temperature requirement
When not high, under the premise of meeting processing technology, the thermal energy of recycling is taken full advantage of, often utilizes one ton of low-pressure steam (steam exhaust),
It is equivalent to save one ton of boiler (external source) steam.
Description of the drawings
Fig. 1 is the overall structure figure of the present invention.
In figure, 1, vulcanizer；2, surge tank；3, super large discharge steam trap；4, steam sprays increasing apparatus；5, pressure speed change
Device；6, outer temperature steam supply manifold；7, interior temperature high pressure steam supply manifold；8, water pot is condensed；9, hydrophobic valve group.
Specific implementation mode
As shown in Figure 1, a kind of tyre vulcanization centralized drainage system, including one group by several vulcanizers 1 in parallel, every group of sulphur
The quantity of change machine 1 is 10-15 platforms；For the steam line to 1 steam supply of vulcanizer, steam line includes outer 6 Hes of temperature steam supply manifold
Interior temperature high pressure steam supply manifold 7, the water delivery valve group 9 of every vulcanizer 1 separately draw pipeline and are connected with surge tank 2, and the surge tank 2 is equal
It is connected with super large discharge steam trap 3, the super large discharge steam trap 3 is connected with steam injection increasing apparatus 4, the steam injection
The delivery outlet of increasing apparatus 4 is connected with the outer temperature steam supply manifold 6 of steam line, and steam sprays another input port of increasing apparatus 4
It is connected with interior temperature high pressure steam supply manifold 7.The equipped at outlet port of the steam injection increasing apparatus 4 is equipped with pressure transmission device 5.Every
The equal condensate pipe of hydrophobic valve group 9 and 3 bottom of super large discharge steam trap of vulcanizer is connected with condensation water pot 8.
Claims (5)
1. a kind of tyre vulcanization centralized drainage system, it is characterised in that：Including one group by several vulcanizers in parallel, for sulphur
The steam line of change machine steam supply, every vulcanizer are connected to surge tank, and the surge tank is connected with super large discharge steam trap, described
Super large discharge steam trap is connected with steam injection increasing apparatus, and the steam injection increasing apparatus is connected with steam line.
2. tyre vulcanization centralized drainage system according to claim 1, it is characterised in that：The steam sprays increasing apparatus
Equipped at outlet port pressure transmission device is installed.
3. tyre vulcanization centralized drainage system according to claim 1, it is characterised in that：The quantity of every group of vulcanizer is
10-15 platforms.
4. tyre vulcanization centralized drainage system according to claim 1, it is characterised in that：The surge tank passes through drain valve
Group draws pipeline and is connected with vulcanizer.
5. tyre vulcanization centralized drainage system according to claim 4, it is characterised in that：The hydrophobic valve group and described super
Huge discharge steam trap bottom is connected by condensate pipe with condensation water pot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820138381.3U CN207789791U (en) | 2018-01-26 | 2018-01-26 | A kind of tyre vulcanization centralized drainage system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820138381.3U CN207789791U (en) | 2018-01-26 | 2018-01-26 | A kind of tyre vulcanization centralized drainage system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207789791U true CN207789791U (en) | 2018-08-31 |
Family
ID=63269104
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820138381.3U Active CN207789791U (en) | 2018-01-26 | 2018-01-26 | A kind of tyre vulcanization centralized drainage system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207789791U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109501336A (en) * | 2018-11-28 | 2019-03-22 | 蒋剑 | Steam intelligent power saving equipment |
-
2018
- 2018-01-26 CN CN201820138381.3U patent/CN207789791U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109501336A (en) * | 2018-11-28 | 2019-03-22 | 蒋剑 | Steam intelligent power saving equipment |
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