CN207788139U - A kind of annular welding machine - Google Patents
A kind of annular welding machine Download PDFInfo
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- CN207788139U CN207788139U CN201820164458.4U CN201820164458U CN207788139U CN 207788139 U CN207788139 U CN 207788139U CN 201820164458 U CN201820164458 U CN 201820164458U CN 207788139 U CN207788139 U CN 207788139U
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- 238000003466 welding Methods 0.000 title claims abstract description 60
- 238000003825 pressing Methods 0.000 claims abstract description 30
- 238000005096 rolling process Methods 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 9
- 230000005540 biological transmission Effects 0.000 abstract description 7
- 230000002950 deficient Effects 0.000 abstract description 4
- 238000007789 sealing Methods 0.000 abstract description 4
- 238000005485 electric heating Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
本实用新型提供一种环形烧焊机,包括机架和工作台,所述工作台内设有电机和转动轴,所述电机和所述转动轴为传动连接;所述转动轴的另一端连接转动圆盘,所述转动圆盘上设有定位凸台;所述工作台还设有支撑架,所述支撑架设于所述转动圆盘的一侧,所述支撑架设有第一气缸和焊接装置;所述机架设有压紧装置,所述压紧装置设于所述转动圆盘的正上方,所述压紧装置包括第二气缸和压紧机构。本实用新型能够对加热模组和水壶进行自动的环形焊接,焊接的精度高,所加工的产品密封性能好,不容易产生不良品。而且本实用新型采用的自动焊接,比人工焊接的工作效率更高。
The utility model provides an annular welding machine, which includes a frame and a workbench. A motor and a rotating shaft are arranged inside the workbench. The motor and the rotating shaft are connected by transmission; the other end of the rotating shaft is connected to Rotate the disc, and the positioning boss is provided on the rotating disc; the workbench is also provided with a support frame, and the support frame is arranged on one side of the rotating disc, and the support frame is provided with a first cylinder and a welding device; the frame is provided with a pressing device, the pressing device is arranged directly above the rotating disc, and the pressing device includes a second cylinder and a pressing mechanism. The utility model can perform automatic annular welding on the heating module and the kettle, has high welding precision, and the processed products have good sealing performance and are not easy to produce defective products. And the automatic welding that the utility model adopts is more efficient than manual welding.
Description
技术领域technical field
本实用新型属于热水壶焊接设备领域,具体涉及一种环形烧焊机。The utility model belongs to the field of hot water kettle welding equipment, in particular to an annular welding machine.
背景技术Background technique
市场上的电热水壶,生产中需要将电热模组与水壶的底部进行焊接,焊接需要将热水壶和电热模组完全密封,否则会发生漏水,导致漏电,危害甚大。现在的焊接工艺采用手工焊接,焊接的效率低,而且受焊接工人的作业状态影响,造成焊接的精度下降,密封性能不达标,产出不良品。For electric kettles on the market, the electric heating module needs to be welded to the bottom of the kettle during production. The welding needs to completely seal the kettle and the electric heating module, otherwise water leakage will occur, resulting in electric leakage, which will cause great harm. The current welding process adopts manual welding, which has low welding efficiency and is affected by the working conditions of the welders, resulting in a decrease in welding accuracy, substandard sealing performance, and defective products.
实用新型内容Utility model content
因此,本实用新型的目的在于提供一种环形烧焊机,该环形烧焊机自动完成对水壶和电热模组的焊接,加工精度高,焊接密封性能好,且结构简单。Therefore, the purpose of this utility model is to provide an annular welding machine, which automatically completes the welding of the kettle and the electric heating module, has high processing precision, good welding sealing performance, and simple structure.
为达到上述目的,本实用新型提供一种环形烧焊机,包括机架和工作台,所述机架与所述工作台的后端连接,所述工作台内设有电机和转动轴,所述电机和所述转动轴为传动连接;所述转动轴的另一端连接转动圆盘,所述转动圆盘上设有定位凸台;所述工作台还设有支撑架,所述支撑架设于所述转动圆盘的一侧,所述支撑架设有第一气缸和焊接装置,所述第一气缸连接所述焊接装置,所述焊接装置设有限位板和装有焊枪;所述机架设有压紧装置,所述压紧装置设于所述转动圆盘的正上方,所述压紧装置包括第二气缸和压紧机构,所述第二气缸的气缸杆连接所述压紧机构。In order to achieve the above purpose, the utility model provides an annular welding machine, including a frame and a workbench, the frame is connected to the rear end of the workbench, and a motor and a rotating shaft are arranged inside the workbench, so that The motor and the rotating shaft are connected by transmission; the other end of the rotating shaft is connected to a rotating disc, and a positioning boss is arranged on the rotating disc; One side of the rotating disc, the support frame is provided with a first cylinder and a welding device, the first cylinder is connected to the welding device, the welding device is provided with a limit plate and a welding torch is housed; The pressing device is arranged directly above the rotating disk, and the pressing device includes a second cylinder and a pressing mechanism, and the cylinder rod of the second cylinder is connected to the pressing mechanism.
优选的,所述传动连接为带传动连接。带传动能够防止转动阻力太大造成机电过载而损坏电机。Preferably, the transmission connection is a belt transmission connection. The belt drive can prevent the motor from being damaged due to excessive rotation resistance and overloading of the motor.
优选的,所述焊枪用螺栓安装于所述焊接装置。用螺栓将焊枪压紧在焊接装置,方便焊枪的拆卸以及维护。Preferably, the welding torch is mounted on the welding device with bolts. Press the welding torch on the welding device with bolts to facilitate the disassembly and maintenance of the welding torch.
优选的,所述机架设有气缸安装板,所述第二气缸安装于所述气缸安装板,所述安装板设有导正柱,所述导正柱连接所述压紧机构。气缸杆带动压紧机构下降,容易发生摆动,设置导正柱,稳定气缸杆的上下运动。Preferably, the frame is provided with a cylinder mounting plate, the second cylinder is mounted on the cylinder mounting plate, and the mounting plate is provided with a guiding column, and the guiding column is connected to the pressing mechanism. The cylinder rod drives the compression mechanism to descend, which is prone to swing, and a guide post is provided to stabilize the up and down movement of the cylinder rod.
优选的,所述压紧机构包括连接板和压紧轮组,所述连接板用弹簧导柱连接压紧轮组;所述压紧轮组设有四个滚轮,互成90度分布。连接板与气缸杆连接,压紧机构将电热水壶的加热模组和水壶压合,并将电热水壶压紧到定位凸台上,弹簧导柱能够伸缩,防止将电热水壶压坏。转动圆盘带着电热水壶转动,水壶转动的时候,四个滚轮也会跟着自转,减少转动的摩擦力。Preferably, the pressing mechanism includes a connecting plate and a pressing wheel set, and the connecting plate connects the pressing wheel set with a spring guide post; the pressing wheel set is provided with four rollers, which are distributed at 90 degrees to each other. The connecting plate is connected with the cylinder rod, and the pressing mechanism presses the heating module of the electric kettle with the kettle, and presses the electric kettle onto the positioning boss, and the spring guide post can be stretched to prevent the electric kettle from being crushed. The rotating disc drives the electric kettle to rotate. When the kettle rotates, the four rollers will also rotate to reduce the friction of rotation.
优选的,所述转动轴的另一端与所述转动圆盘焊接。Preferably, the other end of the rotating shaft is welded to the rotating disc.
本实用新型产生的有益效果为:将电热水壶的加热模组和水壶放置于本实用新型中,本设备能够对加热模组和水壶进行自动的环形焊接,焊接的精度高,所加工的产品密封性能好,不容易产生不良品。而且本实用新型采用的自动焊接,比人工焊接的工作效率更高。The beneficial effects produced by the utility model are as follows: the heating module and the kettle of the electric kettle are placed in the utility model, and the equipment can perform automatic annular welding on the heating module and the kettle, the welding precision is high, and the processed products are sealed Good performance, not easy to produce defective products. And the automatic welding that the utility model adopts is more efficient than manual welding.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本实用新型一种环形烧焊机的结构示意图;Fig. 1 is the structural representation of a kind of annular welding machine of the present utility model;
其中,1、工作台;2、机架;3、转动轴;4、转动圆盘;5、定位凸台;6、压紧机构;7、第二气缸;8、电机;9、支撑架;10、焊接装置;11、第一气缸;12、导正柱。Among them, 1. workbench; 2. frame; 3. rotating shaft; 4. rotating disc; 5. positioning boss; 6. pressing mechanism; 7. second cylinder; 8. motor; 9. supporting frame; 10. Welding device; 11. The first cylinder; 12. Guiding column.
具体实施方式Detailed ways
下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
下面将结合附图来描述本实用新型的具体实施方式。Specific embodiments of the present utility model will be described below in conjunction with the accompanying drawings.
图1示出了一种环形烧焊机,包括机架2和工作台1,所述机架2与所述工作台1的后端连接,所述工作台1内设有电机8和转动轴3,所述电机8和所述转动轴3为传动连接;所述转动轴3的另一端连接转动圆盘4,所述转动圆盘4上设有定位凸台5;所述工作台还设有支撑架9,所述支撑架9设于所述转动圆盘4的一侧,所述支撑架9设有第一气缸11和焊接装置10,所述第一气缸11连接所述焊接装置10,所述焊接装置10设有限位板和装有焊枪;所述机架2设有压紧装置,所述压紧装置设于所述转动圆盘4的正上方,所述压紧装置包括第二气缸7和压紧机构6,所述第二气缸7的气缸杆与所述压紧机构6连接。Fig. 1 shows a kind of circular welding machine, comprises frame 2 and workbench 1, and described frame 2 is connected with the rear end of described workbench 1, and described workbench 1 is provided with motor 8 and rotating shaft 3. The motor 8 and the rotating shaft 3 are connected by transmission; the other end of the rotating shaft 3 is connected to the rotating disc 4, and the rotating disc 4 is provided with a positioning boss 5; the workbench is also provided with There is a support frame 9, the support frame 9 is located on one side of the rotating disk 4, the support frame 9 is provided with a first cylinder 11 and a welding device 10, and the first cylinder 11 is connected to the welding device 10 , the welding device 10 is provided with a limit plate and a welding gun; the frame 2 is provided with a pressing device, and the pressing device is located directly above the rotating disk 4, and the pressing device includes a second The cylinder 7 and the pressing mechanism 6, the cylinder rod of the second air cylinder 7 is connected with the pressing mechanism 6.
进一步的,所述传动连接为带传动连接。带传动能够防止转动阻力太大造成机电过载而损坏电机。Further, the transmission connection is a belt transmission connection. The belt drive can prevent the motor from being damaged due to excessive rotation resistance and overloading of the motor.
进一步的,所述焊枪用螺栓安装于所述焊接装置10。用螺栓将焊枪压紧在焊接装置,方便焊枪的拆卸以及维护。Further, the welding torch is installed on the welding device 10 with bolts. Press the welding torch on the welding device with bolts to facilitate the disassembly and maintenance of the welding torch.
进一步的,所述机架2设有气缸安装板,所述第二气缸7安装于所述气缸安装板,所述安装板设有导正柱12,所述导正柱12连接所述压紧机构6。气缸杆带动压紧机构下降,容易发生摆动,设置导正柱,稳定气缸杆的上下运动。Further, the frame 2 is provided with a cylinder mounting plate, the second cylinder 7 is mounted on the cylinder mounting plate, and the mounting plate is provided with a guiding column 12, and the guiding column 12 is connected to the pressing Institution 6. The cylinder rod drives the compression mechanism to descend, which is prone to swing, and a guide post is provided to stabilize the up and down movement of the cylinder rod.
进一步的,所述压紧机构6包括连接板和压紧轮组,所述连接板用弹簧导柱连接压紧轮组;所述压紧轮组设有四个滚轮,互成90度。连接板与气缸杆连接,压紧机构将电热水壶的加热模组和水壶压合,并将电热水壶压紧到定位凸台上,弹簧导柱能够伸缩,防止将电热水壶压坏。转动圆盘带着电热水壶转动,水壶转动的时候,四个滚轮也会跟着自转,减少转动的摩擦力。Further, the pressing mechanism 6 includes a connecting plate and a pressing wheel set, and the connecting plate connects the pressing wheel set with a spring guide post; the pressing wheel set is provided with four rollers, which are 90 degrees to each other. The connecting plate is connected with the cylinder rod, and the pressing mechanism presses the heating module of the electric kettle with the kettle, and presses the electric kettle onto the positioning boss, and the spring guide post can be stretched to prevent the electric kettle from being crushed. The rotating disc drives the electric kettle to rotate. When the kettle rotates, the four rollers will also rotate to reduce the friction of rotation.
进一步的,所述转动轴3的另一端与所述转动圆盘4焊接。Further, the other end of the rotating shaft 3 is welded to the rotating disk 4 .
本实用新型工作方式或工作原理:将水壶和加热模组组合后,放置于定位凸台5上,第二气缸7带动压紧机构下压,将水壶和加热模组压紧。第一气缸11带动焊接装置10向前移动,限位板触碰到水壶后,停止移动。转动圆盘4带动水壶和加热模组旋转,同时打开焊枪,开始焊接。焊接完成后,各部件复位。The working mode or working principle of the utility model is as follows: after the kettle and the heating module are combined, they are placed on the positioning boss 5, and the second cylinder 7 drives the pressing mechanism to press down to compress the kettle and the heating module. The first cylinder 11 drives the welding device 10 to move forward, and the stop plate stops moving after touching the kettle. Rotate the disc 4 to drive the kettle and the heating module to rotate, and at the same time turn on the welding torch to start welding. After the welding is completed, the components are reset.
本实用新型能够对加热模组和水壶进行自动的环形焊接,焊接的精度高,所加工的产品密封性能好,不容易产生不良品。而且本实用新型采用的自动焊接,比人工焊接的工作效率更高。The utility model can perform automatic annular welding on the heating module and the kettle, has high welding precision, and the processed products have good sealing performance and are not easy to produce defective products. And the automatic welding that the utility model adopts is more efficient than manual welding.
以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型的保护范围。The above content is a further detailed description of the utility model in combination with specific preferred embodiments, and it cannot be assumed that the specific implementation of the utility model is only limited to these descriptions. For a person of ordinary skill in the technical field to which the utility model belongs, without departing from the concept of the utility model, some simple deduction or substitutions can also be made, which should be regarded as belonging to the protection scope of the utility model.
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| CN201820164458.4U CN207788139U (en) | 2018-01-31 | 2018-01-31 | A kind of annular welding machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110802327A (en) * | 2019-11-27 | 2020-02-18 | 大族激光科技产业集团股份有限公司 | A device and system for removing nitriding layer of workpiece |
| CN111571052A (en) * | 2020-05-06 | 2020-08-25 | 合肥丰华汽车零部件有限公司 | Multi-cavity magnesium-aluminum alloy parking air storage cylinder processing device and method |
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2018
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110802327A (en) * | 2019-11-27 | 2020-02-18 | 大族激光科技产业集团股份有限公司 | A device and system for removing nitriding layer of workpiece |
| CN111571052A (en) * | 2020-05-06 | 2020-08-25 | 合肥丰华汽车零部件有限公司 | Multi-cavity magnesium-aluminum alloy parking air storage cylinder processing device and method |
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Granted publication date: 20180831 |