CN207787968U - A kind of automobile air conditioner compressor all-aluminium piston electron beam welding system - Google Patents
A kind of automobile air conditioner compressor all-aluminium piston electron beam welding system Download PDFInfo
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- CN207787968U CN207787968U CN201721894125.9U CN201721894125U CN207787968U CN 207787968 U CN207787968 U CN 207787968U CN 201721894125 U CN201721894125 U CN 201721894125U CN 207787968 U CN207787968 U CN 207787968U
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- workbench
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- sliding rail
- electron beam
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Abstract
The utility model is related to automobile air conditioner compressor all-aluminium piston electron beam welding technology field more particularly to a kind of automobile air conditioner compressor all-aluminium piston electron beam welding systems.The system includes：First sliding rail, the first workbench being slidably arranged on first sliding rail, first direction described in the first workbench upper edge are equipped at least two second workbench, and the second workbench includes welding chamber, and welding post loads and unloads station.By making at least two second workbench work alternatively, the stand-by period vacuumized is eliminated, the efficiency of welding is greatly improved.
Description
Technical field
The utility model is related to automobile air conditioner compressor all-aluminium piston electron beam welding technology fields, more particularly to one kind
Automobile air conditioner compressor all-aluminium piston electron beam welding system and method.
Background technology
Authorization Notice No. CN102554446B, on 2 10th, 2016 utility applications of authorized announcement date disclose
A kind of electron beam welding method for aluminium alloy piston of automotive air condition compressor.To solve to use laser welding car in the prior art
When Aluminium Alloy Pistons of Air Control Compressors, it is difficult to realize deeper laser welding depth；It is welded in an atmosphere using laser, in weld seam
There is technical issues that bubble and influences.This method installs all-aluminium piston in an atmosphere, enters in two times true
Empty room enters the first partial vacuum room for the first time, into vacuum chamber.Autocratic fixture is assembled in a vacuum chamber, and can guarantee
Assembly precision.Due to assembling in a vacuum chamber so that vacuumizing for vacuum chamber becomes very quickly.Electron beam welding is in vacuum chamber
Middle progress, weld blowhole is few, and the depth of weld is big, and weld strength is high, and welding quality is good.The all-aluminium piston being welded at twice into
Enter air to be dismantled.So that vacuumizing being easy for change, the efficiency vacuumized is substantially increased.
But although improving the efficiency vacuumized in the technical solution, still can not save true in order to take out vacuum chamber
Empty and waiting time.
Utility model content
The utility model is in order to solve the above technical problems, the utility model provides a kind of automobile air conditioner compressor aluminium alloy
Piston electron beam welding system, which is characterized in that including：
First sliding rail is arranged along first direction in welding booth；
First workbench is slidably arranged on first sliding rail；First direction is set described in the first workbench upper edge
There are at least two second workbench；
Second workbench, including welding chamber；
Welding post is equipped with Electron beam welding device；
Station is loaded and unloaded, equipped with the vacuum extractor for being vacuumized to the welding chamber；
The quantity of the handling station is no less than the quantity of the welding chamber, the handling station and the welding post edge
First direction is arranged；
Driving device, for driving first workbench to be slided along first sliding rail so that one of them second
While workbench is located at the welding post, remaining is located at the second workbench except the welding post and is located at the handling
Station.
In above-mentioned technical proposal, at least two second workbench work alternatively.When one of them second workbench exists
While carrying out electron beam welding in welding post, remaining second workbench carries out handling and the completion of workpiece in handling station
Welding chamber vacuumizes.After the workpiece welding in welding post, by the second workbench in the welding post
It is moved to handling station and carries out work-handling, while work-handling and the second station platform vacuumized shifting will be completed in handling station
It moves to welding post and is welded.The stand-by period vacuumized is eliminated, the efficiency of welding is greatly improved.
Preferably, second workbench includes the second sliding rail being arranged in a second direction, the welding chamber with it is described
Second sliding rail is slidably connected；The handling station further includes telescopic cylinder, and the telescopic cylinder and the vacuum extractor are along the
Two directions are oppositely arranged；The telescopic cylinder driving is located at the welding chamber of second workbench in the handling station
It is slided close to the vacuum extractor so that the welding chamber is docked with the vacuum extractor.
Preferably, the Electron beam welding device, is located at the top of first sliding rail；The telescopic cylinder drives position
The welding chamber of second workbench in the handling station is far from the vacuum extractor, so that the welding freight space
In the position that first sliding rail intersects with second sliding rail.
Preferably, second workbench includes left second workbench and right second workbench；The handling station packet
Include left handling station and right handling station；The left handling station and the right handling station are located at the welding post two
Side so that when left second workbench is located at the welding post, right second workbench is located exactly at the right handling
In station；When right second workbench is located at the welding post, left second workbench is located exactly at the left handling
In station.
Preferably, the both ends of first sliding rail are respectively equipped with left limit part and right limit part, first workbench
Equipped with the pedestal being slidably connected with first sliding rail；When the pedestal and the left limit part lean, described right second
Workbench is located exactly at the welding post；When the pedestal and the right limit part lean, left second workbench
It is located exactly at the welding post.
Preferably, the welding chamber is equipped with work stage；The work stage is along the circumferential direction equipped with multiple work piece holders,
The work stage can be rotated along the circumferencial direction.
Description of the drawings
The facing for automobile air conditioner compressor all-aluminium piston electron beam welding system of Fig. 1 the utility model embodiments one is cutd open
View.
The vertical view of the automobile air conditioner compressor all-aluminium piston electron beam welding system of Fig. 2 the utility model embodiments one is cutd open
View.
The side view of the automobile air conditioner compressor all-aluminium piston electron beam welding system of Fig. 3 the utility model embodiments one
Figure.
Specific implementation mode
The embodiment of the utility model is described in detail below in conjunction with attached drawing.
This specific embodiment is only the explanation to the utility model, is not the limitation to utility model, this field
Technical staff can as needed make the present embodiment the modification of not creative contribution after reading this specification, but only
The protection of Patent Law is all received in the right of the utility model.
Embodiment one
As Fig. 1-3 be a kind of automobile air conditioner compressor all-aluminium piston electron beam welding system, including：
First sliding rail 1, is laid on along first direction on the ground of welding booth, and the first sliding rail in the present embodiment is lead screw.
Two ends of the first sliding rail 1 are respectively equipped with left and right two locating parts 11.
First workbench 2,2 upper edge first direction of the first workbench are equipped with left and right two the second workbench.First workbench
2 are slidably arranged in by the pedestal 22 of bottom on the first sliding rail 1 so that and the first workbench 2 is capable of under the driving of driving device,
It is slided between the left and right locating part 11 of first sliding rail 1.
Second workbench includes along the second sliding rail 211 being vertically arranged with the second direction of first direction and the second sliding rail
211 welding chambers 212 being slidably connected.The work stage for installing workpiece is equipped in welding chamber 212.Welding chamber is with can open
Hatch door closed structure, circular work stage is spindle rotationally arranged in wherein（Understand the structure inside welding chamber for display, it is attached
It is not shown in figure welding chamber profile）.Its turning circumference directional spreding of work stage upper edge has multiple work piece holders 21211.
In welding booth welding post and handling station are equipped with along first direction.Including being arranged in intermediate welding post, position
Left handling station on the left of welding post, the right handling station on the right side of welding post.Wherein, welding post includes setting
It is located at the Electron beam welding device 3 above the first sliding rail 1 at the top of welding booth.The structure of left and right handling station is identical, wraps
Include the vacuum extractor and telescopic cylinder 42 for being oppositely arranged on the first sliding rail both sides in a second direction.When the second workbench is located at dress
When unloading in station, the stretching of the telescopic rod of telescopic cylinder 42 is contacted with the welding chamber of the second workbench, along the second sliding rail 211 by 42
Welding chamber is ejected to the vacuum means seated position on opposite so that vacuum extractor is docked with welding chamber.Welding chamber with vacuumize
After device docking, in the case where welding chamber is closed, vacuum extractor can detach the air in welding chamber so that welding
In the vacuum state for meeting electron beam welding standard inside cabin.When the welding chamber and vacuum means under vacuum tightness state
After setting docking, vacuum extractor enables to the welding chamber of vacuum to be communicated with air, so that the hatch door 2121 of welding chamber
It can open.The telescopic rod of telescopic cylinder 42 can also be connect with welding chamber so that drive welding chamber along the when telescopic rod is shunk
Two sliding rails 211 slide, and are returned at the position that the first sliding rail 1 intersects with the second sliding rail 211 far from vacuum extractor.
Left and right two locating parts 11 of first sliding rail, 1 end and the pedestal 22 of the first workbench cooperate, and realize simple
Positioning：
First workbench slides on the first sliding rail under the drive of the drive, when pedestal 22 and right limit part 11 offset
By when, the first workbench stop movement.At this moment, the second workbench of a left side of the first workbench 2 is located exactly in welding post.This
When, it is located at the decline of the welder above welding chamber and is docked with welding chamber so that the electron beam pipette tips of welder is in vacuum
Welding chamber in, start welder, electron beam gun hair go out electron beam to the workpiece in the work stage of welding chamber into
Row welding, the fixture of workpiece rotation while welding, with the welding to workpiece in whole circumference direction after complete.Meanwhile it welding
The work stage for connecing cabin is also revolving round the sun so that after the completion of a workpiece welding, with the revolution of work stage, another unwelded work
Part is aligned with electron beam pipette tips, is welded；In this way, when work stage rotates complete one week, can complete to being mounted above
The welding of all workpiece.Equally at this moment, the second workbench of the right side of the first workbench 2 is located exactly in right handling station.Start
Telescopic cylinder ejects the welding chamber of right second workbench, is docked with the vacuum extractor in the handling station.If right at this time
There is no workpiece is loaded in the welding chamber of second workbench, then workpiece to be welded can be loaded to the welding of right second workbench
In cabin.Then closed hatch door is opened vacuum extractor and is vacuumized to welding chamber.If at this time in the welding chamber of right second workbench
It is already loaded with workpiece, and the workpiece welded completion, then will can complete the workpiece to be unloaded of welding first from right the
It is unloaded in two workbench and loads workpiece to be welded into right second workbench.Telescopic cylinder drives welding chamber and vacuumizes
Device detaches, and returns at the position that the first sliding rail intersects with the second sliding rail so that right second workbench is with the first workbench
When being moved to welding post, docked just with Electron beam welding device.
Equally, when the first workbench slides on the first sliding rail under the drive of the drive, and pedestal 22 and left limit
When position part 11 leans, the first workbench stops movement.At this moment, the second workbench of the right side of the first workbench 2 is located exactly at welding
In station, which, which has loaded and unloaded to load in station, has got well workpiece to be welded, and welding chamber is evacuated to vacuum state.
At this point, the welder decline above welding chamber is docked with welding chamber so that the electron beam pipette tips of welder are in true
In empty welding chamber, start welder, electron beam gun hair goes out electron beam to the workpiece in the work stage of welding chamber
It is welded, rotation while welding of the fixture of the workpiece, with the welding to workpiece in whole circumference direction after complete.Meanwhile
The work stage of welding chamber is also revolving round the sun so that after the completion of a workpiece welding, with the revolution of work stage, another is unwelded
Workpiece is aligned with electron beam pipette tips, is welded；In this way, when work stage rotates complete one week, can complete to being mounted above
All workpiece welding.Equally at this moment, the second workbench of a left side of the first workbench 2 is located exactly in left handling station.It opens
Dynamic telescopic cylinder ejects the welding chamber of left second workbench, is docked with the vacuum extractor in the handling station.If at this time
There is no workpiece is loaded in the welding chamber of left second workbench, then workpiece to be welded can be loaded to the weldering of left second workbench
It connects in cabin.Then closed hatch door is opened vacuum extractor and is vacuumized to welding chamber.If the welding chamber of left second workbench at this time
In be already loaded with workpiece, and the workpiece welded completion, then will can complete the workpiece to be unloaded of welding first from a left side
It is unloaded in second workbench and loads workpiece to be welded into left second workbench.Telescopic cylinder drives welding chamber and takes out very
Empty device separation, returns at the position that the first sliding rail intersects with the second sliding rail so that left second workbench is with the first work
When platform is moved to welding post, docked just with Electron beam welding device.
In conclusion the electron beam welding system based on the utility model, when left second workbench is carried out in welding post
While welding, right second workbench is located at handling station and carries out work-handling and the vacuum processing of welding chamber；When the right side second
While welding post is welded, left second workbench is located at handling station and carries out work-handling and welding chamber workbench
Vacuum processing.Left and right two workbench, which are alternately located in welding post, continuously to be welded, and each welding chamber weldering is omitted
Work-handling and the idle stand-by period vacuumized, substantially increase welding efficiency in termination process.
Claims (6)
1. a kind of automobile air conditioner compressor all-aluminium piston electron beam welding system, which is characterized in that including：
First sliding rail is arranged along first direction in welding booth；
First workbench is slidably arranged on first sliding rail；First direction described in the first workbench upper edge is equipped with extremely
Few two the second workbench；
Second workbench, including welding chamber；
Welding post is equipped with Electron beam welding device；
Station is loaded and unloaded, equipped with the vacuum extractor for being vacuumized to the welding chamber；
The quantity of the handling station is no less than the quantity of the welding chamber, and the handling station is with the welding post along first
Direction is arranged；
Driving device, for driving first workbench to be slided along first sliding rail so that one of them second work
While platform is located at the welding post, remaining is located at the second workbench except the welding post and is located at the loader
Position.
2. a kind of automobile air conditioner compressor all-aluminium piston electron beam welding system according to claim 1, feature exist
In:
Second workbench includes the second sliding rail being arranged in a second direction, and the welding chamber connects with second sliding rail sliding
It connects；
The handling station further includes telescopic cylinder, and the telescopic cylinder is set relatively in a second direction with the vacuum extractor
It sets；
The telescopic cylinder driving is located at the welding chamber of second workbench in the handling station close to the pumping
Vacuum plant slides so that the welding chamber is docked with the vacuum extractor.
3. a kind of automobile air conditioner compressor all-aluminium piston electron beam welding system according to claim 2, feature exist
In：
The Electron beam welding device is located at the top of first sliding rail；
The welding chamber that the telescopic cylinder driving is located at second workbench in the handling station is vacuumized far from described
Device, so that the welding chamber is located at the position that first sliding rail intersects with second sliding rail.
4. a kind of automobile air conditioner compressor all-aluminium piston electron beam welding system according to claim 3, feature exist
In：
Second workbench includes left second workbench and right second workbench；
The handling station includes left handling station and right handling station；
The left handling station and the right handling station are located at the welding post both sides so that left second work
When platform is located at the welding post, right second workbench is located exactly in the right handling station；Right second work
When platform is located at the welding post, left second workbench is located exactly in the left handling station.
5. a kind of automobile air conditioner compressor all-aluminium piston electron beam welding system according to claim 4, feature exist
In：
The both ends of first sliding rail are respectively equipped with left limit part and right limit part, and first workbench is equipped with and described first
The pedestal that sliding rail is slidably connected；
When the pedestal and the left limit part lean, right second workbench is located exactly at the welding post；
When the pedestal and the right limit part lean, left second workbench is located exactly at the welding post.
6. a kind of automobile air conditioner compressor all-aluminium piston electron beam welding system according to any one of claims 1-5
System, it is characterised in that：
Work stage is equipped in the welding chamber；
The work stage is along the circumferential direction equipped with multiple work piece holders, and the work stage can be rotated along the circumferencial direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721894125.9U CN207787968U (en) | 2017-12-29 | 2017-12-29 | A kind of automobile air conditioner compressor all-aluminium piston electron beam welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721894125.9U CN207787968U (en) | 2017-12-29 | 2017-12-29 | A kind of automobile air conditioner compressor all-aluminium piston electron beam welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207787968U true CN207787968U (en) | 2018-08-31 |
Family
ID=63279712
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721894125.9U Active CN207787968U (en) | 2017-12-29 | 2017-12-29 | A kind of automobile air conditioner compressor all-aluminium piston electron beam welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207787968U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108031966A (en) * | 2017-12-29 | 2018-05-15 | 浙江镭弘激光科技有限公司 | A kind of automobile air conditioner compressor all-aluminium piston electron beam welding system and method |
| CN110587101A (en) * | 2019-10-17 | 2019-12-20 | 太仓束捍机电科技有限公司 | Vacuum electron beam welding machine convenient to switch weldment |
-
2017
- 2017-12-29 CN CN201721894125.9U patent/CN207787968U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108031966A (en) * | 2017-12-29 | 2018-05-15 | 浙江镭弘激光科技有限公司 | A kind of automobile air conditioner compressor all-aluminium piston electron beam welding system and method |
| CN110587101A (en) * | 2019-10-17 | 2019-12-20 | 太仓束捍机电科技有限公司 | Vacuum electron beam welding machine convenient to switch weldment |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 313000 building 3, No. 888, Tianhuangping North Road, Dipu street, Anji County, Huzhou City, Zhejiang Province Patentee after: Zhejiang Junhua Leihong New Material Co.,Ltd. Address before: 313000 building 3, No. 888, Tianhuangping North Road, Dipu street, Anji County, Huzhou City, Zhejiang Province Patentee before: ZHEJIANG LEIHONG LASER TECHNOLOGY Co.,Ltd. |