CN207787668U - Automatic vacuum compression casting machine - Google Patents
Automatic vacuum compression casting machine Download PDFInfo
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- CN207787668U CN207787668U CN201721878113.7U CN201721878113U CN207787668U CN 207787668 U CN207787668 U CN 207787668U CN 201721878113 U CN201721878113 U CN 201721878113U CN 207787668 U CN207787668 U CN 207787668U
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- casting pot
- fixed link
- automatic vacuum
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Abstract
The utility model discloses a kind of automatic vacuum compression casting machines, including rack, rack is equipped with casting pot, the side for casting pot is equipped with control panel, the both sides of casting pot are respectively equipped with fixed link, it includes upper cover to cast pot, upper casting pot and lower casting pot, lower casting pot is connect by rotating connector with fixed link, the bottom of lower casting pot is equipped with the body of casting and rises cylinder and cylinder body rising cylinder successively from top to bottom, cylinder body rises cylinder and is connect with fixed link by fixedly connected part, it is equipped with electromagnetic heating coil in upper casting pot and lower casting pot, upper casting pot is connect by locking mechanism with upper cover and fixed link.The utility model use vacuum pressed forging type, make casting casting and forming under inert gas protection, can rapid melting metal, reduce oxidation, improve casting density；Using electromagnetic heating coil around agitating and heating, when making Metal Melting evenly, casting speed is promoted.
Description
Technical field
The utility model is related to casting machine technical fields, especially automatic vacuum compression casting machine.
Background technology
Casting machine in the prior art has the following disadvantages：1. often occurring melting steel melts old phenomenon, it is low that workpiece casts full rate,
The stomata of casting, shrinkage cavity and to be mingled with phenomenon more typical；2. not cold between the heating device installed inside conventional cast pot and pot wall
But device, radiating rate is slower, causes pot wall temperature excessively high, cannot meet the needs of continuous work, and working efficiency is low；3. casting
It makes and is generally connected using single axle between pot and rack, stability is poor, and there are some potential safety problemss in machine running process；4.
In practical operation, since thermometric difficulty is higher, mainly there are operating personnel to feel by rule of thumb to carry out, observation founding state is artificial
It controls casting process or preset time controls casting process, casting temperature is different, is affected to the consistency of product；5. casting
It makes pot to design for integral type, be unfavorable for installation fitting and take out casting；6. pneumatic filter built in need to tear machine just cleanable casting open
Produced flue dust etc..
Invention content
In order to overcome the disadvantages mentioned above of the prior art, the purpose of this utility model to be to provide a kind of automatic vacuum compression casting
Machine is equipped with twin-tub system, facilitates and places casting and taking-up casting；Using the forging type of vacuum pressed, make casting in indifferent gas
The lower casting and forming of body protection, can rapid melting metal, reduce oxidation, improve casting density, keep cast(ing) surface essence bright, reach basic
Without shrinkage cavity；Using electromagnetic heating coil around agitating and heating, when making Metal Melting evenly, casting speed is promoted.
Technical solution adopted by the utility model to solve its technical problems is：
Automatic vacuum compression casting machine, including rack, the rack are equipped with casting pot, and the side of the casting pot is equipped with
The both sides of control panel, the casting pot are respectively equipped with fixed link, and the casting pot includes upper cover, upper casting pot and lower casting
Pot, the lower casting pot connect by rotating connector with the fixed link, and the lower bottom for casting pot is from top to bottom successively
Rise cylinder equipped with the body of casting and cylinder body rises cylinder, the cylinder body rises cylinder and connected by fixedly connected part and the fixed link
Connect, be equipped with electromagnetic heating coil in the upper casting pot and lower casting pot, the upper casting pot by locking mechanism with it is described
Upper cover is connected with fixed link.
As further improvement of the utility model：The rotating connector includes rotational sleeve and interconnecting piece, described turn
It is equipped in moving sleeve and is connect with the lower casting pot with the mutually matched rotation hole of the fixed link, the interconnecting piece.
As further improvement of the utility model：The fixedly connected part is including the first socket and is set to the first socket
Second socket of both sides, first socket rise cylinder with the cylinder body and cooperate, second socket and the fixation
Bar cooperates.
As further improvement of the utility model：The locking mechanism is set to the both sides of the upper casting pot, the lock
Locking structure includes check lock lever, the limited block set on check lock lever both ends and the buffer spring between two limited blocks, described
Upper cover both sides are respectively equipped with lock support, are equipped in the lock support and are inserted with the mutually matched third in one end of the check lock lever
Mouthful, one end of the fixed link is equipped with mutually matched 4th socket of the other end with the check lock lever.
As further improvement of the utility model：Be equipped in the rack intelligence control system, vacuum pressed system and
Cooling water recirculation system.
As further improvement of the utility model：The pot wall of the casting pot is in being made of outer wall layer and liner layer
Hollow structure, the pot wall are equipped with the water inlet pipe and outlet pipe being connected with the cooling water recirculation system.
As further improvement of the utility model：It is equipped in the lower casting pot and is connected with the vacuum pressed system
Vacuumize escape pipe and inert gas inleting pipe.
As further improvement of the utility model：The outer wall of the lower casting pot is equipped with handle and pneumatic filter.
As further improvement of the utility model：The top of the upper cover is equipped with watch window and sealing plate swing arm, observation
The lower section of window is equipped with window sealing plate, and one end of the window sealing plate is connect by connecting rod with the upper casting pot, the other end
It is connect with the sealing plate swing arm.
Compared with prior art, the utility model has the beneficial effects that：
1. being automatically brought into operation, it is equipped with touch screen, touch interface is easily understood；And PID temperature control systems are equipped with, it is precisely controlled casting
Temperature in pot, ensures the consistency of product.2. using the forging type of vacuum pressed, vacuum is extracted using vacuum pump, and fill
Enter inert gas pressurization, make casting casting and forming under inert gas protection, can rapid melting metal, reduce oxidation, improve casting
Part density keeps cast(ing) surface essence bright, reaches substantially without shrinkage cavity.3. keeping metal molten around agitating and heating using electromagnetic heating coil
When refining evenly, casting speed is promoted.4. the circulating water that cooling water recirculation system provides ensure that entire casting pot in life
Temperature requirement during production may be implemented 24 hours uninterrupted continuous works, greatly improve work efficiency.5. being equipped with twin-tub
System drives lower casting pot lifting to realize upper casting pot and the lower latching or separation for casting pot, profit using cylinder body rising cylinder
Rising cylinder with the body of casting drives the casting in lower casting pot to lift, and facilitates placement and takes out casting.7. the utility model have compared with
High leakproofness and stability, upper casting pot are firmly locked upper cover and fixed link by locking mechanism, and lower casting pot is on cylinder body
It rises and is closely connect with upper casting pot under the promotion of cylinder.8. being equipped with abnormal alarm system, there is abnormal autostop, protect machine
Device reduces loss.
Description of the drawings
Fig. 1 is the external structure schematic diagram of the utility model.
Fig. 2 is the internal structure schematic diagram of the utility model.
Fig. 3 is the structural schematic diagram of the rotating connector of the utility model.
Fig. 4 is the structural schematic diagram of the fixedly connected part of the utility model.
Fig. 5 is the structural schematic diagram of the locking mechanism of the utility model.
Specific implementation mode
The utility model is further illustrated with embodiment in conjunction with description of the drawings：
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4 and Fig. 5, automatic vacuum compression casting machine, including rack 1 is set in the rack 1
There are casting pot 2, the side of the casting pot 2 to be equipped with control panel 3, the both sides of the casting pot 2 are respectively equipped with fixed link 4, institute
It includes upper cover 25, upper casting pot 21 and lower casting pot 22 to state casting pot 2.The lower casting pot 22 passes through rotating connector 51 and institute
The connection of fixed link 4 is stated, the bottom of the lower casting pot 22 is equipped with the body of casting and rises cylinder 6 and cylinder body rising cylinder successively from top to bottom
7, the outside that the body of casting rises cylinder 6 is coated with body of casting rising cylinder shell 61, and the cylinder body rises the outside cladding of cylinder 7
There is cylinder body to rise cylinder shell 71, the cylinder body rises cylinder 7 and connect with the fixed link 4 by fixedly connected part 52, described
Be equipped with electromagnetic heating coil 23 in upper casting pot 21 and lower casting pot 22, the upper casting pot 21 by locking mechanism with it is described
Upper cover 25 and fixed link 4 connect.
Preferably, the pot wall 26 of the casting pot 2 is the hollow structure being made of outer wall layer and liner layer, the pot wall 26
It is equipped with the water inlet pipe and outlet pipe being connected with the cooling water recirculation system.
Preferably, be equipped in the lower casting pot 22 be connected with the vacuum pressed system vacuumize escape pipe and lazy
Property gas inlet pipe.
Preferably, the outer wall of the lower casting pot 22 is equipped with pneumatic filter.External pneumatic filter, without tearing machine open i.e.
Flue dust produced by cleanable casting.
Preferably, the top of the upper cover 25 is equipped with quartz observing window 61 and sealing plate swing arm 62, the quartz observing window
The lower section of mouth 61 is equipped with window sealing plate 63, and one end of the window sealing plate 63 connects the upper casting pot 21 by connecting rod 64,
The other end connects the sealing plate swing arm 62.It drives window sealing plate 63 to move by sealing plate swing arm 62, quartz observing window may be implemented
Mouth 61 closes or opens, and has not only facilitated observation metal molten situation, but also can prevent damage fuselage or operating personnel is caused to damage.
Preferably, it is connected with steel cup support 41 in the fixed link 4, for placing steel cup, is conveniently operated casting.
Preferably, the control panel 3 includes touch screen 31 and regulation button 32.
Preferably, 1 bottom of the rack is equipped with several castors 11, to realize the movement and fixation of casting machine.
Preferably, the outer wall of the lower casting pot 22 is equipped with handle 24.The rotating connector 51 includes rotational sleeve
511 and interconnecting piece 512, it is equipped in the rotational sleeve 511 and 4 mutually matched rotation hole of the fixed link, the interconnecting piece
512 connect with the lower casting pot 22.Lower casting pot 22 is driven to be rotated for axis with fixed link 4 using handle 24, to change lower casting
The position for making pot 22 facilitates and places casting and taking-up casting.
Preferably, the fixedly connected part 52 includes the first socket 521 and is inserted set on the second of 521 both sides of the first socket
Mouth 522, first socket 521 rise cylinder 7 with the cylinder body and cooperate, second socket 522 and the fixed link 4
It cooperates.
Preferably, the locking mechanism 53 is set to the both sides of the upper casting pot 21, the outer bread of the locking mechanism 53
Be covered with locking mechanism shell 54, the locking mechanism 53 include check lock lever 531, set on 531 both ends of check lock lever limited block 532 with
And the buffer spring 533 between two limited blocks 532,25 both sides of the upper cover are respectively equipped with lock support 241, the lock
The mutually matched third socket in one end with the check lock lever 531 is equipped in tight pole socket 241, one end of the fixed link 4 is equipped with
With mutually matched 4th socket of the other end of the check lock lever 531.Casting pot 21 and upper cover are realized by locking mechanism 53
25 detachable connection facilitates installation and takes out crucible accessory.
Preferably, intelligence control system, vacuum pressed system and cooling water recirculation system are equipped in the rack 1.It is described
Intelligence control system is made of PLC control devices, PID temperature control systems, abnormal alarm system and associated ping system, wherein
PLC control devices are connected with other equipment, and the data such as vacuum degree, pressure, temperature are collected one by one and are accurately shown, final real
Now to the intelligent control of each equipment, ensure vacuum pressure casting each stage successively, continuously, be smoothed out.The vacuum pressed
System includes vacuum pump, for casting pot 2 to be vacuumized and pressurizeed.
The major function of the utility model：1. being automatically brought into operation, it is equipped with touch screen, touch interface is easily understood；And it is equipped with PID
Temperature control system, the temperature being precisely controlled in casting pot 2, ensures the consistency of product.2. using the forging type of vacuum pressed, profit
Vacuum is extracted with vacuum pump, and is filled with inert gas pressurization, makes casting casting and forming under inert gas protection, it can rapid melting
Metal reduces oxidation, improves casting density, keeps cast(ing) surface essence bright, reach substantially without shrinkage cavity.3. using electromagnetic heating coil 23
Around agitating and heating, when making Metal Melting evenly, casting speed is promoted.4. the circulating water that cooling water recirculation system provides
It ensure that the temperature requirement of entire casting pot in process of production, 24 hours uninterrupted continuous works may be implemented, greatly improve
Working efficiency.5. being equipped with twin-tub system, rising cylinder 7 using cylinder body drives lower 22 lifting of casting pot to realize upper casting pot 21
With the latching or separation of lower casting pot 22, rises cylinder 6 using the body of casting and the casting in lower casting pot 22 is driven to lift, facilitate placement
With taking-up casting.7. there is the utility model higher leakproofness and stability, upper casting pot to be firmly locked by locking mechanism
Upper cover 25 and fixed link 4, lower casting pot 22 are closely connect under the promotion that cylinder body rises cylinder 7 with upper casting pot 21.8. being equipped with
There is abnormal autostop, protects machine, reduces loss in abnormal alarm system.
In conclusion after those skilled in the art read the utility model file, skill according to the present utility model
Art scheme and technical concept are not necessarily to creative mental labour and make other various corresponding conversion schemes, and it is new to belong to this practicality
The range that type is protected.
Claims (9)
1. automatic vacuum compression casting machine, including rack, it is characterised in that：The rack is equipped with casting pot, the casting pot
Side be equipped with control panel, it is described casting pot both sides be respectively equipped with fixed link, the casting pot includes upper cover, upper casting pot
With lower casting pot, the lower casting pot is connect by rotating connector with the fixed link, and the bottom of the lower casting pot is from upper
Arrive down to be equipped with the body of casting successively and rise cylinder and cylinder body and rise cylinder, the cylinder body rise cylinder by fixedly connected part with it is described solid
Fixed pole connects, and is equipped with electromagnetic heating coil in the upper casting pot and lower casting pot, the upper casting pot passes through locking mechanism
It is connect with the upper cover and fixed link.
2. automatic vacuum compression casting machine according to claim 1, it is characterised in that：The rotating connector includes rotation
Sleeve and interconnecting piece, be equipped in the rotational sleeve with the mutually matched rotation hole of the fixed link, the interconnecting piece with it is described
Lower casting pot connection.
3. automatic vacuum compression casting machine according to claim 1, it is characterised in that：The fixedly connected part includes first
Socket and the second socket set on the first socket both sides, first socket rise cylinder with the cylinder body and cooperate, institute
The second socket is stated to cooperate with the fixed link.
4. automatic vacuum compression casting machine according to claim 1, it is characterised in that：The locking mechanism is set on described
The both sides of pot are cast, the locking mechanism includes check lock lever, set on the limited block at check lock lever both ends and set on two limited blocks
Between buffer spring, the upper cover both sides are respectively equipped with lock support, are equipped in the lock support and the check lock lever
The mutually matched third socket in one end, one end of the fixed link are equipped with the other end the mutually matched 4th with the check lock lever
Socket.
5. automatic vacuum compression casting machine according to claim 1, it is characterised in that：Intelligent control is equipped in the rack
System, vacuum pressed system and cooling water recirculation system.
6. automatic vacuum compression casting machine according to claim 5, it is characterised in that：The pot wall of the casting pot is by outer
The hollow structure that parietal layer and liner layer are constituted, the pot wall be equipped with the water inlet pipe being connected with the cooling water recirculation system and
Outlet pipe.
7. automatic vacuum compression casting machine according to claim 5, it is characterised in that：It is equipped with and institute in the lower casting pot
That states that vacuum pressed system is connected vacuumizes escape pipe and inert gas inleting pipe.
8. automatic vacuum compression casting machine according to claim 1, it is characterised in that：It is set on the outer wall of the lower casting pot
There are handle and pneumatic filter.
9. automatic vacuum compression casting machine according to claim 1, it is characterised in that：The top of the upper cover is equipped with observation
Window and sealing plate swing arm, the lower section of watch window are equipped with window sealing plate, one end of the window sealing plate by connecting rod with it is described
Upper casting pot connection, the other end are connect with the sealing plate swing arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721878113.7U CN207787668U (en) | 2017-12-28 | 2017-12-28 | Automatic vacuum compression casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721878113.7U CN207787668U (en) | 2017-12-28 | 2017-12-28 | Automatic vacuum compression casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207787668U true CN207787668U (en) | 2018-08-31 |
Family
ID=63279378
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721878113.7U Active CN207787668U (en) | 2017-12-28 | 2017-12-28 | Automatic vacuum compression casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207787668U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112756585A (en) * | 2020-12-28 | 2021-05-07 | 施佳 | Gypsum mould vacuum pouring pressurization solidification casting device |
-
2017
- 2017-12-28 CN CN201721878113.7U patent/CN207787668U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112756585A (en) * | 2020-12-28 | 2021-05-07 | 施佳 | Gypsum mould vacuum pouring pressurization solidification casting device |
| CN112756585B (en) * | 2020-12-28 | 2022-08-16 | 韶关市曲江韶枫实业有限公司 | Gypsum mould vacuum pouring pressurization solidification casting device |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 510000 floor 1 and 2, No. 10, Hengyi street, niumiangang Industrial Zone, Fuyong village, Shawan Town, Panyu District, Guangzhou City, Guangdong Province Patentee after: Ruihui automation system (Guangdong) Co., Ltd Address before: Panyu District Shawan Town, Guangzhou city of Guangdong Province, 510000 Fu Chung Village cattle Miangang Industrial Zone A Cross Street No. 10 Patentee before: Guangzhou Rui Hui Casting Machinery Co., Ltd. |