CN207775148U - A kind of continuous carburetor of waste plastics - Google Patents
A kind of continuous carburetor of waste plastics Download PDFInfo
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- CN207775148U CN207775148U CN201721708153.7U CN201721708153U CN207775148U CN 207775148 U CN207775148 U CN 207775148U CN 201721708153 U CN201721708153 U CN 201721708153U CN 207775148 U CN207775148 U CN 207775148U
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- waste plastics
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Abstract
The utility model belongs to carburetion equipment technical field, discloses a kind of continuous carburetor of waste plastics, is provided with funnel, and funnel is mounted at the spout of plastic extruders, and the tail end in plastic extruders is arranged in motor；Plastic extruders discharge port is connect by hydraulic packing valve with cracking reaction kettle, cracking reaction kettle is connect by hydraulic packing valve with kettle of slagging tap, hydraulic packing valve is connect with quadric catalysis kettle, kettle of slagging tap is connect by hydraulic packing valve with quadric catalysis kettle, is connect with carbon black storage tank by hydraulic packing valve, quadric catalysis kettle is connected to through pipeline with condenser, condenser is between each other by pipeline unicom.The continuous carburetor of the waste plastics be truly realized continuous feed, continuous discharging slag, efficiently use on-condensible gas, energy-saving and emission-reduction purpose；Itself thermal energy is made full use of to reach energy saving purpose simultaneously；Whole system is under tiny structure and works, and pernicious gas and dust have obtained effective control, effectively prevents pernicious gas (bioxin) and dust leak.
Description
Technical field
The utility model belongs to carburetion equipment technical field more particularly to a kind of continuous carburetor of waste plastics.
Background technology
There is not the continuous carburetor of waste plastics on a large scale to come into operation both at home and abroad, the country substantially uses small size back
Kettle is answered, is produced to one kettle of a kettle, can not both carry out high-temperature feeding, it is even more impossible to carry out high temperature deslagging.It is improved later,
It solves the problems, such as continuous feed, high temperature deslagging, still, still cannot be fed within the previous hour of deslagging, at this
In hour, wait for that the oily wholeization in slag is complete, then slag it is drained after could feed again, be not in absolute sense it is continuous into
Material, influences manufacturing schedule.
In conclusion problem of the existing technology is：Existing reaction unit can not carry out high temperature deslagging, deslagging it
Cannot be fed in previous hour, in this hour, wait for that the oily wholeization in slag is complete, then slag it is drained after could again
Charging, is not the continuous feed in absolute sense, influences manufacturing schedule.
Utility model content
In view of the problems of the existing technology, the utility model provides a kind of continuous carburetor of waste plastics.
The utility model is realized in this way a kind of continuous carburetor of waste plastics is provided with funnel, funnel is mounted on modeling
At the spout for expecting extruder, the tail end in plastic extruders is arranged in motor；Plastic extruders discharge port passes through hydraulic packing
Valve is connect with cracking reaction kettle, cracking reaction kettle is connect by hydraulic packing valve with kettle of slagging tap, hydraulic packing valve and quadric catalysis
Kettle connects, and kettle of slagging tap is connect with quadric catalysis kettle by hydraulic packing valve, connect with carbon black storage tank by hydraulic packing valve, is secondary
Kettle is connected to through pipeline with condenser, condenser is between each other by pipeline unicom for catalysis；Top is connected to by pipeline with top, under
Portion is connect by pipeline with peephole with crude oil tank, and crude oil tank is connect through pipeline with roots blower, roots blower is through pipeline and height
The connection of pressure air accumulator, high pressure tank are connect through pipeline with jet dynamic control, crude oil tank pumps through crude oil and connect with rectifying column, is smart
Evaporate that tower is connect through pipeline with condenser, condenser is connected by pipeline between each other, condenser connects through pipeline and finished product pans
It connects, finished product pans are through pipeline and reflux pump and gasoline finished pot diesel oil finished pot is connect, finished product pans pass through on-condensible gas
Recovery valve is connect with roots blower.
Further, the power of the motor is 37KW, and the power of the intermediate frequency power supply is 40KW.
Further, the plastic extruders are 200mm bores, length 2800mm；The a diameter of 1000mm of cracking reaction kettle, it is long
Degree is 3000mm；Kettle of slagging tap a diameter of 1000mm, length 3000mm；Quadric catalysis kettle a diameter of 800mm, height 1000mm.
Further, a diameter of 300mm of the hydraulic packing valve, valve body thickness 200mm, the valve body and lock of hydraulic packing valve
Plate is ground using accurate boring.
Further, the crude oil tank internal negative pressure keeps 1000mm-2000mm water columns.
Further, the heating temperature of the intermediate frequency power supply can set adjusting.
The advantages of the utility model and good effect are：The continuous carburetor of the waste plastics be truly realized continuous feed,
Continuous discharging slag, efficiently use on-condensible gas, energy-saving and emission-reduction purpose；Itself thermal energy is made full use of to reach energy saving mesh simultaneously
's；Whole system is under tiny structure and works, and pernicious gas and dust have obtained effective control, effectively prevent pernicious gas
(bioxin) and dust leak, and keep the clean of production plant area.
Description of the drawings
Fig. 1 is the structural schematic diagram for the continuous carburetor of waste plastics that the utility model embodiment provides；
In figure：1, funnel；2, motor；3, plastic extruders；4, intermediate frequency power supply；5, hydraulic packing valve；6, cracking reaction
Kettle；7, it slags tap kettle；8, quadric catalysis kettle；9, carbon black storage tank；10, condenser；11, peephole；12, crude oil tank；13, Luo Cifeng
Machine；14, high pressure tank；15, jet dynamic control；16, crude oil pumps；17, reflux pump；18, on-condensible gas recovery valve；19, at
Product pans.
Specific implementation mode
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, with reference to embodiments, to this
Utility model is further elaborated.It should be appreciated that specific embodiment described herein is only used to explain this practicality
It is novel, it is not used to limit the utility model.
Below in conjunction with the accompanying drawings and specific embodiment is further described the application principle of the utility model.
The continuous carburetor of the waste plastics includes funnel 1, and funnel 1 is mounted at the spout of plastic extruders 3, motor
2 are arranged the tail end in plastic extruders 3, and power is provided for plastic extruders 3；3 discharge port of plastic extruders passes through hydraulic packing
Valve 5 is connect with cracking reaction kettle 6, cracking reaction kettle 6 is connect with kettle 7 of slagging tap by hydraulic packing valve 5, and passes through hydraulic packing valve
5 connect with quadric catalysis kettle 8, and kettle 7 of slagging tap is connect by hydraulic packing valve 5 with quadric catalysis kettle 8, and passes through hydraulic packing valve 5
It is connect with carbon black storage tank 9, quadric catalysis kettle 8 is connected to through pipeline with condenser 10, condenser 10 is condensed by pipeline and next stage
Device unicom, top are connected to by pipeline with top, and lower part is connect by pipeline with peephole 11 with crude oil tank 12, and crude oil tank 12 passes through
Pipeline is connect with roots blower 13, roots blower 13 is connect through pipeline with high pressure tank 14, high pressure tank 14 through pipeline with
Jet dynamic control 15 connects, crude oil tank 12 is connect through crude oil pump 16 with rectifying column, rectifying column is connect through pipeline with condenser 10,
Condenser 10 is connect by pipeline with condenser 10, and condenser 10 connect through pipeline with finished product pans 19, finished product pans 19
Connect with reflux pump 17 and gasoline finished pot diesel oil finished pot through pipeline, finished product pans 19 by on-condensible gas recovery valve 18 with
Roots blower 13 connects.
The power of the motor 2 is 37KW.The power of the intermediate frequency power supply 4 is 40KW.
Operation principle：In order to ensure yield, waste plastics is pre-processed first, water is first crossed and is crushed, goes iron block silt, fishing
After material, dehydration, waste plastics is subjected to feeding from funnel 1, plastic extruders 3 carry out pre-add thermoplastification and addition Cracking catalyst,
Intermediate frequency power supply 4 is set as 250 DEG C, so far by Treatment of Waste Plastics at 250 DEG C or so of molten condition, simultaneously by hydraulic packing valve 5
It is fed into cracking reaction kettle 6 by pipeline, the hydraulic packing valve 5 of slag dumping is closed state at this time；The plastics of molten condition, which enter, to be split
After changing reaction kettle 6, since the temperature of cracking reaction kettle 6 is maintained at 400 DEG C or so, the plastics of molten condition oil and gas at once,
And quadric catalysis kettle 8 is entered by oil gas vent and the hydraulic packing valve 5 of normally open, oil gas passes through quadric catalysis herein,
Quality is further enhanced, and enters condenser 10 later, and the oil gas after condensation becomes liquid and enters crude oil tank 12, no
Solidifying oil gas body then rests on the top of crude oil tank 12, is pumped into high pressure gas holder by roots blower 13, then be supplied to by high pressure gas holder
Jet dynamic control 15 is used for generating electricity, and the power of the enough whole systems of this power supply and heating are used.Liquid oil in crude oil tank 12,
It is got in rectifying column through crude oil pump 16, the tower reactor of the tower also uses intermediate frequency power supply to heat, and controls tower reactor and tower top temperature herein
Degree, you can to obtain qualified gasoline and diesel oil.Cracking reaction kettle 6 with heat preservation outer layer and slag tap kettle 7 and plastics extruding
Machine 3 uses electromagnetic heating, and electromagnetic heating power supply is then provided by intermediate frequency power supply, and institute is dynamic in intermediate frequency power supply and system
Power supply is then provided by jet dynamic control 15,, can the cities Xian Yong since on-condensible gas is not enough to generate electricity when just having started production
Electricity converts the electric power sent out using jet dynamic control 15 at once after waiting for the power generation enough of system on-condensible gas.Herein, institute
There is energy consumption to be generated by on-condensible gas, has reached maximum energy-saving effect！Cracking reaction kettle 6, kettle 7 of slagging tap volume be 2.5
Cubic meter, minimum 500 kilograms of one-pot production capacity/per hour, therefore the device daily at least can 20 tons for the treatment of of waste plastics.By 15%
Slag rate, cracking reaction kettle 6 was mutually staggered and slags tap once to kettle 7 of slagging tap every 3 hours, each half an hour, at this point, only needing to open
Corresponding hydraulic packing valve 5 of slagging tap, after slagging tap every time, hydraulic packing valve 5 of slagging tap accordingly will close immediately.Cracking is anti-
Answer kettle 6 that can continue to feed during slagging tap and continue oil gas, within half an hour of slagging tap, if with the raw material for not changed oil
It enters within kettle 7 of slagging tap, can also continue to carburetion.It slags tap after all having changed oil in kettle 7, that is, closes the hydraulic packing of oil outlet
Valve 5 opens hydraulic packing valve 5 of slagging tap, and carbon black is discharged to carbon black storage tank 9.Later, hydraulic packing valve 5 of slagging tap is closed, is opened fuel-displaced
Oral fluid means of press seals valve 5.Such period repeats above-mentioned action.
Kettle 7 slag tap as cracking reaction kettle 6, is both provided with screw feeder in kettle so that material is heated evenly, and avoids kettle
Wall coking；Inlet and outlet are both provided with hydraulic packing valve 5, effectively prevent air to enter in reaction kettle, high temperature may be implemented and slag tap, have
Effect avoids burning, explosion accident from generating, and not only safe but also energy continuous feed is continuously slagged tap, and purpose of design has been reached.
Calorific value of the carbon black of carbon black storage tank 9 still containing 5000 kilocalories can directly be sold to common brick factory and be used as fuel.
This system day handles 20 tons of waste plastics, wherein generating 15% not solidifying fuel gas, this fuel gas is by de-
Water warfare is pressed into high pressure tank 14, for jet dynamic control 15 by the roots blower 13 of frequency control.Theoretical calculation, 3 tons
Fuel gas can send out 15000kw/h electricity, and enough this system links heating and power are used, and do not need outsourcing combustion
Material, embodies efficient, energy-efficient purpose of design.
Above-mentioned carburetion system is kept the tiny structure of 1200pa water columns by the roots blower 13 of adjustable speed.The reality of this function
Existing, ensure that whole system be under tiny structure and work, effectively prevent pernicious gas (bioxin) and dust leak, holding
Produce the clean of plant area.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
All any modification, equivalent and improvement etc., should be included in the utility model made by within the spirit and principle of utility model
Protection domain within.
Claims (5)
1. a kind of continuous carburetor of waste plastics, which is characterized in that the continuous carburetor of the waste plastics is provided with funnel, funnel peace
At the spout of plastic extruders, the tail end in plastic extruders is arranged in motor；Plastic extruders discharge port passes through liquid
Means of press seals valve is connect with cracking reaction kettle, cracking reaction kettle is connect by hydraulic packing valve with kettle of slagging tap, hydraulic packing valve and two
Secondary catalysis kettle connection, kettle of slagging tap are connect with quadric catalysis kettle by hydraulic packing valve, are connected by hydraulic packing valve and carbon black storage tank
It connects, quadric catalysis kettle is connected to through pipeline with condenser, condenser is between each other by pipeline unicom；Top passes through pipeline and top
Connection, lower part is connect by pipeline with peephole with crude oil tank, crude oil tank top is connect through pipeline with roots blower, Roots's wind warp
Pipeline is connect with high pressure tank, high pressure tank is connect through pipeline with jet dynamic control, crude oil tank is pumped through crude oil and rectifying
Tower connection, rectifying column is connect through pipeline with condenser, condenser is connected by pipeline between each other, and condenser is through pipeline and finished product
Pans connect, finished product pans are connect through pipeline with reflux pump and gasoline finished pot diesel oil finished pot, finished product pans top
It is connect with roots blower by on-condensible gas recovery valve.
2. the continuous carburetor of waste plastics as described in claim 1, which is characterized in that the power of the motor is 37KW.
3. the continuous carburetor of waste plastics as described in claim 1, which is characterized in that the plastic extruders are 200mm mouthfuls
Diameter, length 2800mm；Cracking reaction kettle a diameter of 1000mm, length 3000mm；The a diameter of 1000mm of kettle of slagging tap, length
3000mm；Quadric catalysis kettle a diameter of 800mm, height 1000mm.
4. the continuous carburetor of waste plastics as described in claim 1, which is characterized in that the hydraulic packing valve it is a diameter of
300mm, valve body thickness 200mm, the valve body and flashboard of hydraulic packing valve are ground using accurate boring.
5. the continuous carburetor of waste plastics as described in claim 1, which is characterized in that the crude oil tank internal negative pressure is kept
1000mm-2000mm water columns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721708153.7U CN207775148U (en) | 2017-12-11 | 2017-12-11 | A kind of continuous carburetor of waste plastics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721708153.7U CN207775148U (en) | 2017-12-11 | 2017-12-11 | A kind of continuous carburetor of waste plastics |
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| Publication Number | Publication Date |
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| CN207775148U true CN207775148U (en) | 2018-08-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721708153.7U Active CN207775148U (en) | 2017-12-11 | 2017-12-11 | A kind of continuous carburetor of waste plastics |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107828440A (en) * | 2017-12-11 | 2018-03-23 | 广西锟德能源科技有限公司 | A kind of continuous carburetor of waste plastics |
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2017
- 2017-12-11 CN CN201721708153.7U patent/CN207775148U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107828440A (en) * | 2017-12-11 | 2018-03-23 | 广西锟德能源科技有限公司 | A kind of continuous carburetor of waste plastics |
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