CN207772008U - A kind of double-ended tenoner that saw blade is replaceable - Google Patents
A kind of double-ended tenoner that saw blade is replaceable Download PDFInfo
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Abstract
本实用新型涉及一种锯片可更换的双头打榫机,包括底座,所述底座沿X轴方向设有横向传动机构,所述横向传动机构中部的上方固定连接有沿Z轴方向设置的纵向传动机构,所述横向传动机构设有第一传动螺杆,所述横向传动机构上设有切割机构,所述切割机构与所述第一传动螺杆螺旋传动连接,所述切割机构有两个,所述两个切割机构对称设置于所述纵向传动机构两侧,所述纵向传送机构上设有移动导轨,所述移动导轨上滑动连接有固定机构。通过对称的两个切割机构对木料进行切割,同时对木料两端进行打榫,机器结构简单,成本低廉,工作效率高,节省人力成本。
The utility model relates to a double-headed tenoning machine with replaceable saw blades, which comprises a base, the base is provided with a transverse transmission mechanism along the X-axis direction, and the top of the middle part of the transverse transmission mechanism is fixedly connected with a The longitudinal transmission mechanism, the horizontal transmission mechanism is provided with a first transmission screw, the horizontal transmission mechanism is provided with a cutting mechanism, the cutting mechanism is connected with the first transmission screw by screw transmission, and there are two cutting mechanisms, The two cutting mechanisms are arranged symmetrically on both sides of the longitudinal transmission mechanism, and the longitudinal transmission mechanism is provided with a moving guide rail, and a fixing mechanism is slidably connected to the moving guide rail. The wood is cut by two symmetrical cutting mechanisms, and the two ends of the wood are tenoned at the same time. The machine structure is simple, the cost is low, the work efficiency is high, and the labor cost is saved.
Description
技术领域technical field
本实用新型涉及木料加工领域,特别是涉及一种锯片可更换的双头打榫机。The utility model relates to the field of wood processing, in particular to a double-head tenoning machine with replaceable saw blades.
背景技术Background technique
榫接是我国传统建筑常用的技巧,是先民智慧的结晶。在古老的建筑或寺庙中常可发现。运用得当整个结构体可以结合得相当牢固,不需一针一钉。在一般木制的板凳中亦可发现这种技巧。但是榫头的制作较为麻烦,纯手工制作的榫头制作需要耗费大量的时间且制作的榫头质量不够好,榫头的尺寸不易把握,榫接不牢固。现有的打榫机价格昂贵,结构复杂不利于普及使用,现提出一种可以切割多种榫头,结构简单的打榫机。Mortise and tenon joint is a commonly used technique in traditional Chinese architecture and is the crystallization of the wisdom of our ancestors. Often found in ancient buildings or temples. Properly used, the entire structure can be combined quite firmly, without the need for a needle or a nail. This technique can also be found in ordinary wooden benches. However, the production of tenons is more troublesome. It takes a lot of time to make tenons made by hand, and the quality of the tenons is not good enough. The size of the tenons is not easy to grasp, and the tenons are not firm. Existing tenoning machines are expensive and complicated in structure, which is not conducive to popularization and use. Now a tenoning machine capable of cutting various tenons and simple in structure is proposed.
实用新型内容Utility model content
为实现上述目的,本实用新型采用如下技术方案:一种锯片可更换的双头打榫机,包括:底座,所述底座沿X轴方向设有横向传动机构,所述横向传动机构中部的上方固定连接有沿Z轴方向设置的纵向传动机构,所述横向传动机构设有第一传动螺杆,所述横向传动机构上设有切割机构,所述切割机构与所述第一传动螺杆螺旋传动连接,所述切割机构有两个,所述两个切割机构对称设置于所述纵向传动机构两侧,所述纵向传动机构上设有移动导轨,所述移动导轨上滑动连接有固定机构。In order to achieve the above purpose, the utility model adopts the following technical scheme: a double-head tenoning machine with replaceable saw blades, including: a base, the base is provided with a transverse transmission mechanism along the X-axis direction, and the middle part of the transverse transmission mechanism The upper part is fixedly connected with a longitudinal transmission mechanism arranged along the Z-axis direction. The horizontal transmission mechanism is provided with a first transmission screw, and a cutting mechanism is provided on the horizontal transmission mechanism. There are two cutting mechanisms, and the two cutting mechanisms are symmetrically arranged on both sides of the longitudinal transmission mechanism. The longitudinal transmission mechanism is provided with a moving guide rail, and a fixing mechanism is slidably connected to the moving guide rail.
本实用新型的工作原理为:包括底座,所述底座沿X轴方向设有横向传动机构,所述横向传动机构中部的上方固定连接有沿Z轴方向设置的纵向传动机构,所述横向传动机构设有第一传动螺杆,所述横向传动机构上设有切割机构,所述切割机构与所述第一传动螺杆螺旋传动连接,所述切割机构有两个,所述两个切割机构对称设置于所述纵向传动机构两侧,所述纵向传动机构上设有移动导轨,所述移动导轨上滑动连接有固定机构。The working principle of the utility model is as follows: including a base, the base is provided with a transverse transmission mechanism along the X-axis direction, and a longitudinal transmission mechanism arranged along the Z-axis direction is fixedly connected above the middle part of the transverse transmission mechanism. A first transmission screw is provided, and a cutting mechanism is provided on the transverse transmission mechanism, and the cutting mechanism is connected with the first transmission screw by screw transmission. There are two cutting mechanisms, and the two cutting mechanisms are symmetrically arranged on On both sides of the longitudinal transmission mechanism, a moving guide rail is provided on the longitudinal transmission mechanism, and a fixing mechanism is slidably connected to the moving guide rail.
通过横向传动机构与切割机构的配合,使切割机构通过第一传动螺杆在横向传动机构上沿X轴方向螺旋传动移动,调整切割机构之间的相对位置,使切割更准确,纵向传动机构上滑动连接有固定机构,将木料固定于固定机构上,通过纵向移动经过切割机构,双向同时对木料进行切割,切割准确且切割效率高。Through the cooperation of the horizontal transmission mechanism and the cutting mechanism, the cutting mechanism moves along the X-axis direction on the horizontal transmission mechanism through the first transmission screw, and the relative position between the cutting mechanisms is adjusted to make the cutting more accurate. The vertical transmission mechanism slides It is connected with a fixing mechanism, the wood is fixed on the fixing mechanism, and the wood is cut in two directions at the same time through the longitudinal movement through the cutting mechanism, and the cutting is accurate and the cutting efficiency is high.
进一步地,所述切割机构包括第一支架、伺服电机和切割锯片,所述第一支架上设有第二传动螺杆,所述伺服电机与所述第二传动螺杆螺旋传动连接,所述切割锯片与所述伺服电机的输出轴固定连接。Further, the cutting mechanism includes a first bracket, a servo motor and a cutting saw blade, the first bracket is provided with a second transmission screw, the servo motor is connected with the second transmission screw in screw transmission, and the cutting The saw blade is fixedly connected with the output shaft of the servo motor.
第一支架螺旋传动连接于横向传动机构上,伺服电机通过第二传动螺杆螺旋传动连接于第一支架上,通过第一支架在横向传动机构上沿X轴运动,伺服电机在第一支架上沿Y轴方向运动,实现切割锯片位移,确保切割锯片有效得切割木料。The first bracket is connected to the horizontal transmission mechanism by screw transmission, and the servo motor is connected to the first bracket by screw transmission through the second transmission screw. The first bracket moves along the X axis on the horizontal transmission mechanism, and the servo motor moves along the X axis on the first bracket. Movement in the Y-axis direction realizes the displacement of the cutting saw blade and ensures that the cutting saw blade can effectively cut wood.
进一步地,所述切割锯片可拆换的连接于所述伺服电机的输出轴。Further, the cutting saw blade is detachably connected to the output shaft of the servo motor.
榫头的形状多种多样,单一的切割锯片无法切割出不同形状的榫头,通过更换不同形状的切割锯片可以使单一的机器切割出不同形状需要的榫头。There are various shapes of tenons, and a single cutting saw blade cannot cut tenons of different shapes. By changing the cutting saw blades of different shapes, a single machine can cut tenons of different shapes.
进一步地,还包括有保护罩,所述保护罩覆盖所述切割锯片设置,所述保护罩靠近所述固定机构一侧设有开口。Further, a protective cover is also included, the protective cover is arranged to cover the cutting saw blade, and the protective cover is provided with an opening near the side of the fixing mechanism.
切割锯片在切割木料时会产生大量的碎屑飞溅,并且告诉旋转的锯片极其危险,在切割锯片设置一个包裹其周围的保护罩,防止粉屑飞溅并且保护操作人员不会碰到切割锯片,保护罩靠近所述固定机构一侧设有开口,开口比锯片直径大,方便锯片切割木料。The cutting saw blade will produce a lot of debris splash when cutting wood, and it is extremely dangerous to tell the rotating saw blade. Set a protective cover around the cutting saw blade to prevent dust from splashing and protect the operator from touching the cutting blade. For the saw blade, the protective cover is provided with an opening near the side of the fixing mechanism, and the opening is larger in diameter than the saw blade, which is convenient for the saw blade to cut wood.
进一步地,所述固定机构包括第二支架,所述第二支架滑动连接与所述移动导轨上方,所述第二支架上设有下压气缸,所述下压气缸底部固定连接有固定板,所述固定板下方设有固定台。Further, the fixing mechanism includes a second bracket, the second bracket is slidably connected to the top of the moving guide rail, the second bracket is provided with a down-pressing cylinder, and the bottom of the down-pressing cylinder is fixedly connected with a fixing plate, A fixing platform is arranged under the fixing plate.
第二支架滑动连接在移动导轨上,通过移动导轨沿Z轴方向移动,第二支架从上之下依次设置有下压气缸、固定板和固定台,下压气缸推动固定板下压,固定固定台上放置的木料,固定好木料后第二支架在移动导轨方向位移,使固定在固定台上的木料经过切割锯片进行切割。The second bracket is slidably connected on the moving guide rail, and moves along the Z-axis direction through the moving guide rail. The second bracket is provided with a downward pressure cylinder, a fixed plate and a fixed platform in sequence from top to bottom, and the downward pressure cylinder pushes the fixed plate to press down and fix it. For the wood placed on the table, after the wood is fixed, the second support moves in the direction of the moving guide rail, so that the wood fixed on the fixed table is cut by the cutting saw blade.
进一步地,所述固定台上设有固定模具。Further, a fixed mold is provided on the fixed platform.
根据不同形状的木料设置不同固定模具,模具可拆换。Different fixed molds are set according to different shapes of wood, and the molds are removable.
本实用新型还提供了一种锯片可更换的双头打榫机及其使用方法,包括以下步骤:The utility model also provides a double-head tenoning machine with a replaceable saw blade and its use method, which includes the following steps:
S1:根据需要切割的榫头类型安装好切割锯片;S1: Install the cutting saw blade according to the tenon type to be cut;
S2:根据需要切割的木料类型安装好固定模具;S2: Install the fixed mold according to the type of wood to be cut;
S3:将需要切割的木料上料至固定模具并固定好;S3: Load the wood to be cut to the fixed mold and fix it;
S5:调整好切割锯片位置;S5: Adjust the position of the cutting saw blade;
S6:启动伺服电机,固定机构在移动导轨上位移至切割锯片位置进行切割;S6: Start the servo motor, and the fixing mechanism moves on the moving guide rail to the position of the cutting saw blade for cutting;
S7:切割完成后关闭伺服电机并下料。S7: Turn off the servo motor and unload after the cutting is completed.
工作原理:通过横向传动机构、纵向传动机构和伺服电机与第一支架的配合,使打榫机可以实现多方位定位切割榫头,更换不同的切割锯片可以切割出不同形状的榫头,两个切割机构同时运作,同时切割木料两头,工作效率高,切割准确快速。Working principle: Through the cooperation of the horizontal transmission mechanism, the vertical transmission mechanism and the servo motor and the first bracket, the tenoning machine can realize multi-directional positioning and cutting tenons, and different cutting saw blades can be used to cut tenons of different shapes. The mechanism operates at the same time, and cuts both ends of the wood at the same time, with high work efficiency and accurate and fast cutting.
本实用新型的有益效果为:通过对称的两个切割机构对木料进行切割,同时对木料两端进行打榫,机器结构简单,成本低廉,工作效率高,节省人力成本。The beneficial effects of the utility model are: the wood is cut by two symmetrical cutting mechanisms, and the two ends of the wood are tenoned at the same time, the machine structure is simple, the cost is low, the work efficiency is high, and the labor cost is saved.
附图说明Description of drawings
附图对本实用新型作进一步说明,但附图中的实施例不构成对本实用新型的任何限制。The accompanying drawings further illustrate the utility model, but the embodiments in the accompanying drawings do not constitute any limitation to the utility model.
图1为本实用新型一实施例提供的锯片可更换的双头打榫机结构意图。Fig. 1 is a structural diagram of a double-head tenoning machine with replaceable saw blades provided by an embodiment of the utility model.
具体实施方式Detailed ways
如图1中所示,本实用新型一实施例提供的一种锯片可更换的双头打榫机,As shown in Figure 1, a double-headed tenoning machine with replaceable saw blades provided by an embodiment of the present invention,
一实施例中,所述锯片可更换的双头打榫机,包括底座1,所述底座1沿X轴方向设有横向传动机构2,所述横向传动机构2中部的上方固定连接有沿Z轴方向设置的纵向传动机构3,所述横向传动机构2设有第一传动螺杆22,所述横向传动机构2上设有切割机构21,所述切割机构21与所述第一传动螺杆22螺旋传动连接,所述切割机构21有两个,所述两个切割机构21对称设置于所述纵向传动机构3两侧,所述纵向传动机构3上设有移动导轨31,所述移动导轨31上滑动连接有固定机构32。In one embodiment, the double-head tenoning machine with replaceable saw blades includes a base 1, and the base 1 is provided with a transverse transmission mechanism 2 along the X-axis direction, and the upper part of the transverse transmission mechanism 2 is fixedly connected with a The vertical transmission mechanism 3 arranged in the Z-axis direction, the horizontal transmission mechanism 2 is provided with a first transmission screw 22, and the horizontal transmission mechanism 2 is provided with a cutting mechanism 21, and the cutting mechanism 21 and the first transmission screw 22 Screw transmission connection, the cutting mechanism 21 has two, the two cutting mechanisms 21 are symmetrically arranged on both sides of the longitudinal transmission mechanism 3, the longitudinal transmission mechanism 3 is provided with a moving guide rail 31, and the moving guide rail 31 The upper slide is connected with a fixing mechanism 32 .
通过横向传动机构2与切割机构21的配合,使切割机构21通过第一传动螺杆22在横向传动机构2上沿X轴方向螺旋传动移动,调整切割机构21之间的相对位置,使切割更准确,纵向传动机构3上滑动连接有固定机构32,将木料固定于固定机构32上,通过纵向移动经过切割机构21,双向同时对木料进行切割,切割准确且切割效率高。Through the cooperation of the transverse transmission mechanism 2 and the cutting mechanism 21, the cutting mechanism 21 is driven and moved along the X-axis direction on the transverse transmission mechanism 2 through the first transmission screw 22, and the relative position between the cutting mechanisms 21 is adjusted to make the cutting more accurate. , the longitudinal transmission mechanism 3 is slidingly connected with a fixing mechanism 32, the wood is fixed on the fixing mechanism 32, and the wood is cut through the cutting mechanism 21 through the longitudinal movement, and the wood is cut in both directions at the same time, and the cutting is accurate and the cutting efficiency is high.
一实施例中,所述切割机构21包括第一支架、伺服电机211和切割锯片213,所述第一支架上设有第二传动螺杆212,所述伺服电机211与所述第二传动螺杆212螺旋传动连接,所述切割锯片213与所述伺服电机211的输出轴固定连接。In one embodiment, the cutting mechanism 21 includes a first bracket, a servo motor 211 and a cutting saw blade 213, the first bracket is provided with a second transmission screw 212, and the servo motor 211 and the second transmission screw 212 is connected by screw transmission, and the cutting saw blade 213 is fixedly connected with the output shaft of the servo motor 211 .
第一支架螺旋传动连接于横向传动机构2上,伺服电机211通过第二传动螺杆212螺旋传动连接于第一支架上,通过第一支架在横向传动机构2上沿X轴运动,伺服电机211在第一支架上沿Y轴方向运动,实现切割锯片213位移,确保切割锯片213有效得切割木料。The first bracket is connected to the horizontal transmission mechanism 2 by screw transmission, and the servo motor 211 is connected to the first bracket by the second transmission screw 212 by screw transmission, and moves along the X axis on the horizontal transmission mechanism 2 through the first bracket, and the servo motor 211 is on the horizontal transmission mechanism 2. The first bracket moves along the Y-axis direction to realize the displacement of the cutting saw blade 213 and ensure that the cutting saw blade 213 can effectively cut wood.
一实施例中,所述切割锯片213可拆换的连接于所述伺服电机211的输出轴。In one embodiment, the cutting saw blade 213 is detachably connected to the output shaft of the servo motor 211 .
榫头的形状多种多样,单一的切割锯片213无法切割出不同形状的榫头,通过更换不同形状的切割锯片213可以使单一的机器切割出不同形状需要的榫头。The shape of the tenon is various, and a single cutting saw blade 213 cannot cut tenons of different shapes. By changing the cutting saw blade 213 of different shapes, a single machine can cut tenons of different shapes.
一实施例中,还包括有保护罩2111,所述保护罩2111覆盖所述切割锯片213设置,所述保护罩2111靠近所述固定机构32一侧设有开口。In one embodiment, a protective cover 2111 is further included, and the protective cover 2111 is arranged to cover the cutting saw blade 213 , and an opening is provided on a side of the protective cover 2111 close to the fixing mechanism 32 .
切割锯片213在切割木料时会产生大量的碎屑飞溅,并且告诉旋转的锯片极其危险,在切割锯片213设置一个包裹其周围的保护罩2111,防止粉屑飞溅并且保护操作人员不会碰到切割锯片213,保护罩2111靠近所述固定机构32一侧设有开口,开口比锯片直径大,方便锯片切割木料。Cutting saw blade 213 can produce a large amount of chip splashes when cutting timber, and telling the saw blade of rotation is extremely dangerous, is provided with a protective cover 2111 that wraps around it on cutting saw blade 213, prevents dust from splashing and protects the operator from When encountering the cutting saw blade 213, the protective cover 2111 is provided with an opening near the side of the fixing mechanism 32, and the opening is larger than the diameter of the saw blade, which is convenient for the saw blade to cut wood.
一实施例中,所述固定机构32包括第二支架,所述第二支架滑动连接与所述移动导轨31上方,所述第二支架上设有下压气缸321,所述下压气缸321底部固定连接有固定板322,所述固定板322下方设有固定台323。In one embodiment, the fixing mechanism 32 includes a second bracket, the second bracket is slidingly connected to the top of the moving guide rail 31, the second bracket is provided with a press-down cylinder 321, and the bottom of the press-down cylinder 321 is A fixed plate 322 is fixedly connected, and a fixed platform 323 is arranged below the fixed plate 322 .
第二支架滑动连接在移动导轨31上,通过移动导轨31沿Z轴方向移动,第二支架从上之下依次设置有下压气缸321、固定板322和固定台323,下压气缸321推动固定板 322下压,固定固定台323上放置的木料,固定好木料后第二支架在移动导轨31方向位移,使固定在固定台323上的木料经过切割锯片213进行切割。The second bracket is slidably connected on the moving guide rail 31, and moves along the Z-axis direction through the moving guide rail 31. The second bracket is sequentially provided with a downward pressure cylinder 321, a fixed plate 322 and a fixed table 323 from top to bottom, and the downward pressure cylinder 321 is pushed and fixed. Plate 322 presses down, fixes the wood placed on the fixed table 323, after fixing the wood, the second support moves in the direction of the moving guide rail 31, so that the wood fixed on the fixed table 323 is cut through the cutting saw blade 213.
一实施例中,所述固定台323上设有固定模具324。In one embodiment, the fixed platform 323 is provided with a fixed mold 324 .
根据不同形状的木料设置不同固定模具324,模具可拆换。Different fixed molds 324 are set according to timbers of different shapes, and the molds are detachable and replaceable.
本实用新型还提供了一种锯片可更换的双头打榫机及其使用方法,包括以下步骤:The utility model also provides a double-head tenoning machine with a replaceable saw blade and its use method, which includes the following steps:
S1:根据需要切割的榫头类型安装好切割锯片213;S1: Install the cutting saw blade 213 according to the tenon type to be cut;
S2:根据需要切割的木料类型安装好固定模具324;S2: install the fixed mold 324 according to the type of wood to be cut;
S3:将需要切割的木料上料至固定模具324并固定好;S3: Load the wood to be cut to the fixed mold 324 and fix it;
S5:调整好切割锯片213位置;S5: adjust the position of the cutting saw blade 213;
S6:启动伺服电机211,固定机构32在移动导轨31上位移至切割锯片213位置进行切割;S6: Start the servo motor 211, and the fixing mechanism 32 moves on the moving guide rail 31 to the position of the cutting saw blade 213 for cutting;
S7:切割完成后关闭伺服电机211并下料。S7: After the cutting is completed, the servo motor 211 is turned off and the material is unloaded.
工作原理:通过横向传动机构2、纵向传动机构3和伺服电机211与第一支架的配合,使打榫机可以实现多方位定位切割榫头,更换不同的切割锯片213可以切割出不同形状的榫头,两个切割机构21同时运作,同时切割木料两头,工作效率高,切割准确快速。Working principle: Through the cooperation of the horizontal transmission mechanism 2, the longitudinal transmission mechanism 3 and the servo motor 211 and the first bracket, the tenoning machine can realize multi-directional positioning and cutting tenons, and different cutting saw blades 213 can be used to cut tenons of different shapes , The two cutting mechanisms 21 operate at the same time to cut both ends of the wood, so the work efficiency is high, and the cutting is accurate and fast.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the utility model, and the description thereof is relatively specific and detailed, but it should not be understood as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (6)
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| CN201721764102.6U CN207772008U (en) | 2017-12-18 | 2017-12-18 | A kind of double-ended tenoner that saw blade is replaceable |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109927136A (en) * | 2017-12-18 | 2019-06-25 | 广东贝尔康幼教设施有限公司 | A kind of double-ended tenoner that saw blade is replaceable and its application method |
| CN111702889A (en) * | 2020-06-12 | 2020-09-25 | 杭州汇家厨卫用品有限公司 | A door panel frame 45-degree automatic tenoning device and its processing method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109927136A (en) * | 2017-12-18 | 2019-06-25 | 广东贝尔康幼教设施有限公司 | A kind of double-ended tenoner that saw blade is replaceable and its application method |
| CN111702889A (en) * | 2020-06-12 | 2020-09-25 | 杭州汇家厨卫用品有限公司 | A door panel frame 45-degree automatic tenoning device and its processing method |
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