CN207757132U - A kind of welder of pressure pipeline - Google Patents
A kind of welder of pressure pipeline Download PDFInfo
- Publication number
- CN207757132U CN207757132U CN201820017564.XU CN201820017564U CN207757132U CN 207757132 U CN207757132 U CN 207757132U CN 201820017564 U CN201820017564 U CN 201820017564U CN 207757132 U CN207757132 U CN 207757132U
- Authority
- CN
- China
- Prior art keywords
- motor
- vehicle frame
- sliding seat
- welder
- welding gun
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Abstract
The utility model discloses a kind of welders of pressure pipeline, including welding gun, horizontal boom (3), vehicle frame (1), the welding gun is slidably mounted in the horizontal boom (3), the horizontal boom (3) is installed on by column (4) rotation on the vehicle frame (1), the vehicle frame (1) is equipped with idler wheel (140), electromagnet (130) and controller (110), the welding gun includes sliding seat (2) and soldering tip, the soldering tip is connected to by guide post (220) on the sliding seat (2), the guide post (220) is equipped with rack (221), the sliding seat (2) is equipped with microwave remote sensor (250), the microwave remote sensor (250) is electrically connected with the controller (110).The utility model realizes the automatic welding to pipeline circumferential weld, can adjust different welding distances, and microwave remote sensor improves welding quality for detecting weld seam.
Description
Technical field
The utility model is related to pipeline welding fields, more particularly to a kind of welder of pressure pipeline.
Background technology
It is also most quick, economy, reliable way that pipeline transportation, which is most important in oil gas transport, can be used for conveying water,
Crude oil, product oil etc., at present during pipeline construction, pipe-line construction area span is big, and construction environment is severe along the line, in addition pipeline
Conveying gradually develops to high pressure, heavy caliber direction, and more stringent requirements are proposed for this welding to pipeline circumferential weld, since field is welded
Environment is very severe, and human weld's labor intensity is big, relatively high to the technology requirement of welder, and welds the talent and be easy to be lost in,
Various factors constrains construction quality, extends the construction period.
In consideration of it, it is necessary to research and develop a kind of automation that can ensure welding quality, reduce labor intensity and construction cost
Welder.
Utility model content
The purpose of the utility model is to overcome shortcomings in the prior art, provide a kind of pressure pipe of automatic welding
The welder in road.
In order to solve the above technical problems, the utility model is solved by following technical proposals：
A kind of welder of pressure pipeline, including welding gun, horizontal boom, vehicle frame, the welding gun are slidably mounted on institute
It states in horizontal boom, the horizontal boom is installed on by column rotation on the vehicle frame, and the vehicle frame is equipped with rolling
Wheel and electromagnet；
It is equipped with first motor, the second motor, third motor, the vehicle frame in the welding gun and is equipped with the 4th motor and control
Device processed, the first motor, the second motor, third motor, the 4th motor are electrically connected with the controller；
The welding gun includes sliding seat and soldering tip, and the soldering tip is connected to by a guide post on the sliding seat, described to lead
Column is equipped with rack, and second motor is connect with the rack；
The sliding seat is equipped with microwave remote sensor, and the microwave remote sensor is electrically connected with the controller.
Further, the horizontal boom is equipped with sliding rail, and the sliding seat is equipped with pulley, the pulley connection and institute
It states in first motor.
Further, the soldering tip bottom is equipped with capillary, and the capillary is connected to by a shaft on the soldering tip, described
Third motor is connect with the shaft.
Further, the electromagnet is installed on the bottom centre of the vehicle frame.
Further, the 4th motor is connected on the column.
The utility model has the following advantages compared with prior art and advantageous effect：
1. the welding gun of the utility model is slidably mounted on by horizontal boom on vehicle frame, the vehicle frame is equipped with idler wheel
And electromagnet, the setting of the electromagnet can adjust suction size of the vehicle frame on metallic conduit, in use, electromagnetism
There is suction after Tie Tong electricity, vehicle frame can be adsorbed on metallic conduit, and can be adjusted according to the concrete condition of pipeline
Electromagnet is powered off, can easily be removed from metallic conduit when welding finishes by suction, easy to use, is improved work efficiency.
2. the welding gun includes sliding seat and soldering tip, the soldering tip is connected to by a guide post on the sliding seat, described
Guide post is equipped with rack, and the sliding seat is equipped with microwave remote sensor, and the microwave remote sensor is electrically connected with the controller, institute
Stating the second motor and rack cooperation can be such that the soldering tip is moved up and down along guide post, can adjust different welding distances, microwave
Sensor, to make the capillary accurately weld in welded joints, improves welding quality for detecting weld seam.
Description of the drawings
Utility model will be further described in detail below with reference to the attached drawings and specific embodiments.
Fig. 1 is a kind of structural schematic diagram of the welder of pressure pipeline.
Fig. 2 is a kind of structural schematic diagram of the welding gun of the welder of pressure pipeline.
Specific implementation mode
The present invention will be further described in detail with reference to the embodiments and the accompanying drawings, but the implementation of the utility model
Mode is without being limited thereto.
The specific implementation process of the utility model is as follows：.
As shown in Figure 1 to Figure 2, a kind of welder of pressure pipeline, including welding gun, horizontal boom 3, vehicle frame 1, it is described
Welding gun is slidably mounted in the horizontal boom 3, and the horizontal boom 3 is installed on the vehicle frame 1 by a column 4 rotation
On, the vehicle frame 1 is equipped with idler wheel 140 and electromagnet 130；
It is equipped with first motor 240, the second motor 222, third motor 211, the vehicle frame 1 in the welding gun and is equipped with the
Four motors 410 and controller 110, the first motor 240, the second motor 222, third motor 211, the 4th motor 410 and institute
State the electrical connection of controller 110；
The welding gun includes sliding seat 2 and soldering tip 210, and the soldering tip 210 is connected to the sliding seat by a guide post 220
On 2, the guide post 220 is equipped with rack 221, and second motor 222 is connect with the rack 221；
The sliding seat 2 is equipped with microwave remote sensor 250, and the microwave remote sensor 250 is electrically connected with the controller 110
It connects.
The horizontal boom 3 is equipped with sliding rail, and the sliding seat is equipped with pulley, the pulley connection and first electricity
On machine 240.
210 bottom of the soldering tip is equipped with capillary 230, and the capillary 230 is connected to the soldering tip 210 by a shaft 231
On, the third motor 211 is connect with the shaft 231.
The electromagnet 130 is installed on the bottom centre of the vehicle frame 1.
4th motor 410 is connected on the column 4.
The operation principle and process of the utility model is：The first motor 240, the second motor 222, the 4th motor 410
For servo motor, the controller is used to control the operation of the first motor 240, the second motor 222, the 4th motor 410, institute
The welder for stating pressure pipeline is connected with external operator with cable, and the external operator is equipped with function button, operator
Member controls the operation of the welder of the pressure pipeline by operating the operator.When starting welding, after startup power supply,
The electromagnet has magnetic attraction, and the welder of the pressure pipeline is adsorbed on metallic conduit, the sliding is adjusted
Seat 2, makes the capillary 230 be located in the weld seam of metallic conduit 5, and the 5th motor (not shown) drives the idler wheel 140 to roll
Dynamic, the vehicle frame 1 is close to metal pipe-wall 5 under the suction of electromagnet 130 and moves in a circle, on the welding gun of the present embodiment
Equipped with automatic wire feeding mechanism (not shown), while vehicle frame 1 is run, the welding gun automatically welds the circumferential weld of pipeline
It connects, the probe of the microwave remote sensor 250 is positioned at the front of the capillary welding direction, and microwave remote sensor 250 is by testing result
It is sent to controller 110, controller 110 adjusts the position of sliding shoe 2 according to the testing result, so as to by the capillary 230
It is positioned at weld seam position.The capillary 230 is connected to by a shaft 231 on the soldering tip 210, the third motor 211 with
The shaft 231 connects, and the third motor 211 is oscillating motor, drive shaft and the shaft of the third motor 211
231 are equipped with gear, ratcheting contact between them.The controller 110 can control the amplitude of fluctuation of the third motor 211
With hunting frequency, the setting of shaft 231 and third motor 211 can make the capillary 230 swing welding, improve welding matter
Amount.The drive shaft of second motor 222 and 221 ratcheting connection of the rack, second motor 222 is for controlling the weldering
First 210 move up or down.The shaft of 4th motor 410 is connected on the column 4, for controlling the column 4
Rotation, the setting of the column 4 can not only make the utility model welded pipe line circumferential weld, and being capable of welded pipe line local ring
Shape or special-shaped weld seam.
Above-described embodiment is the preferable embodiment of the utility model, but the embodiment of the utility model is not by above-mentioned
The limitation of embodiment, under other any Spirit Essences and principle without departing from the utility model made by change, modify, replace
In generation, simplifies combination, should be equivalent substitute mode, is included within the scope of protection of the utility model.
Claims (5)
1. a kind of welder of pressure pipeline, it is characterised in that：Including welding gun, horizontal boom, vehicle frame, the welding gun sliding
It is installed in the horizontal boom, the horizontal boom is installed on by column rotation on the vehicle frame, the vehicle frame
It is equipped with idler wheel and electromagnet；
It is equipped with first motor, the second motor, third motor, the vehicle frame in the welding gun and is equipped with the 4th motor and control
Device, the first motor, the second motor, third motor, the 4th motor are electrically connected with the controller；
The welding gun includes sliding seat and soldering tip, and the soldering tip is connected to by a guide post on the sliding seat, on the guide post
Equipped with rack, second motor is connect with the rack；
The sliding seat is equipped with microwave remote sensor, and the microwave remote sensor is electrically connected with the controller.
2. the welder of pressure pipeline according to claim 1, it is characterised in that：The horizontal boom, which is equipped with, to be slided
Rail, the sliding seat are equipped with pulley, pulley connection in the first motor.
3. the welder of pressure pipeline according to claim 1, it is characterised in that：The soldering tip bottom is equipped with capillary,
The capillary is connected to by a shaft on the soldering tip, and the third motor is connect with the shaft.
4. the welder of pressure pipeline according to claim 1, it is characterised in that：The electromagnet is installed on the vehicle
The bottom centre of frame body.
5. the welder of pressure pipeline according to claim 1, it is characterised in that：4th motor is connected to described
On column.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820017564.XU CN207757132U (en) | 2018-01-05 | 2018-01-05 | A kind of welder of pressure pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820017564.XU CN207757132U (en) | 2018-01-05 | 2018-01-05 | A kind of welder of pressure pipeline |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207757132U true CN207757132U (en) | 2018-08-24 |
Family
ID=63182871
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820017564.XU Expired - Fee Related CN207757132U (en) | 2018-01-05 | 2018-01-05 | A kind of welder of pressure pipeline |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207757132U (en) |
-
2018
- 2018-01-05 CN CN201820017564.XU patent/CN207757132U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180824 Termination date: 20200105 |