CN207730037U - A kind of cement kiln end band denitration classified utilization residual heat system - Google Patents

A kind of cement kiln end band denitration classified utilization residual heat system Download PDF

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Publication number
CN207730037U
CN207730037U CN201820007286.XU CN201820007286U CN207730037U CN 207730037 U CN207730037 U CN 207730037U CN 201820007286 U CN201820007286 U CN 201820007286U CN 207730037 U CN207730037 U CN 207730037U
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water
temperature
denitration
outlet
boiler
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张同伟
张泰�
耿蔚旎
李贞宇
何晶
邓勉
刘超奇
袁琦
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Hangzhou Hangguo Industrial Boiler Co Ltd
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Hangzhou Hangguo Industrial Boiler Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding
    • Y02P40/121Energy efficiency measures, e.g. improving or optimising the production methods

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  • Treating Waste Gases (AREA)
  • Chimneys And Flues (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

Disclosed by the utility model is a kind of cement kiln end band denitration classified utilization residual heat system, kiln tail preheater including being sequentially communicated setting, waste heat boiler, drying raw meal device, bag filter, the out of stock device of low temperature, it further include low-temperature hot-water boiler, the out of stock device outlet flue of low temperature is connected to low-temperature hot-water boiler smoke inlet, low-temperature hot-water boiler outlet flue is in communication with the outside, it is provided with heat in low-temperature hot-water boiler and changes pipeline, heat changes the import of pipeline, outlet is connected separately with water sending device, vapor power generator, vapor power generator water outlet is connect with water sending device water inlet, the utility model can reduce influence of the denitrating system to former residual heat generating efficiency, meet the system requirements of higher denitration efficiency, woth no need to arrange soot cleaning system in boiler, it is compact-sized, cost is lower, energy utilization rate is high.

Description

A kind of cement kiln end band denitration classified utilization residual heat system
Technical field
Residual heat system is utilized the utility model is related to a kind of, is more specifically said, a kind of cement kiln end band denitration point is related to Grade utilizes residual heat system.
Background technology
Currently, China's dry-process cement rotary kiln production line common configuration has low-temperature waste heat power generation system, to useless in manufacture of cement Heat is recycled, as the requirement to environmental protection improves, newest promulgation《Cement industry Air Pollutant Emission mark It is accurate》It is provided in GB4915-2013:From newly-built 1 day March in 2014 of enterprise, from 1 day July in 2015 of existing enterprise, kiln tail is executed NOx emission concentration is not more than the regulation of 400mg/Nm3, and key area executes the rule that NOx emission concentration is not more than 320mg/Nm3 Fixed, cement production enterprise raw emissions cannot meet environmental requirement, it is therefore necessary to which mating denitration device can be only achieved discharge index.
Currently, the most widely used gas denitrifying technology of cement production enterprise is selective non-catalytic reduction technology (SNCR), take off Nitre efficiency is generally 50-75%, and the suitable temperature range of conversion zone is 850-1050 DEG C, can generally meet current environmental protection The requirement of index, if discharge index, which further increases, can reach 250mg/Nm3 emission requests below, selection used at present Property non-catalytic reduction technology (SNCR) cannot meet discharge index, denitration technology the selecting property catalytic reduction technique of another mainstream (SCR), denitration efficiency is generally 70-90%, and there are two types of the suitable temperature ranges of conversion zone, and one kind is 350-400 DEG C, another Kind newer technology temperature range is 150-200 DEG C, thus in order to meet lower discharge index need to select it is more efficient SCR technology (SCR), even two kinds of denitration technologies are applied in combination.
The temperature range of cement production enterprise kiln tail UTILIZATION OF VESIDUAL HEAT IN is generally 300-350 DEG C, and current UTILIZATION OF VESIDUAL HEAT IN is logical It crosses configuration waste heat boiler and temperature of flue gas in kiln is down to 180-220 DEG C, the flue gas of waste heat boiler discharge goes drying raw meal system pair Raw material are dried, and flue gas out is arranged by chimney to air after 110-140 DEG C, dedusting, if using selective catalysis Reduction technique (SCR) carries out denitration to flue gas, needs to find rational 150-200 DEG C of Applicable temperature section, it is therefore necessary to will show Some waste heat boilers are transformed, and exhaust gas temperature is carried to 250 DEG C or so, then go drying raw meal system, pass through dedusting in this way Clean flue-gas temperature meets low-temperature selective catalytic reduction technology (SCR) scope of application at 180 DEG C or so, can reach ideal Denitration efficiency, but the exhaust gas temperature of waste heat boiler is carried from 200 DEG C or so to 250 DEG C or so, necessarily entire waste heat is sent out The efficiency of electric system has a huge impact, and will make the lower power production 22% or so of entire electricity generation system through calculating, although ring The problem of protecting discharge index solves, but really the economic benefit of cement production enterprise is made to have dropped.
Utility model content
Utility model aims to solve above-mentioned problems, right by using the method for classified utilization waste heat Residual heat resources after low-temperature denitration further utilize, to reduce due to using the denitration technology of higher efficiency to utilization rate of waste heat Influence.
To achieve the goals above, the utility model is achieved through the following technical solutions:
A kind of cement kiln end band denitration classified utilization residual heat system, including it is sequentially communicated the kiln tail preheater of setting, waste heat Boiler, drying raw meal device, bag filter, the out of stock device of low temperature, further include low-temperature hot-water boiler, the out of stock device of low temperature Outlet flue is connected to low-temperature hot-water boiler smoke inlet, and the low-temperature hot-water boiler outlet flue is in communication with the outside, in Low Temperature Thermal kettle It is provided with heat in stove and changes pipeline, the heat changes the import of pipeline, outlet is connected separately with water sending device, vapor power generator, The vapor power generator water outlet is connect with water sending device water inlet.
As an improvement air hose is connected between the waste heat boiler and kiln tail preheater, it is movable on the air hose Cigarette windshield plate door is provided with to adjust air hose flue gas circulation.
As an improvement high-temperature blower is connected between the waste heat boiler and drying raw meal device, the high-temperature blower Return air temperature is 170-200 DEG C.
As an improvement it is spiral extended surface tube that the heat, which changes pipeline,.
As an improvement the outlet of the extended surface tube includes water outlet, gas outlet, the water outlet is connected with supplying hot water Pipe, the gas outlet is connect with vapor power generator.
As an improvement the heat supply water pipe water outlet is connect with water sending device water inlet.
As an improvement the water sending device water outlet water temperature is 50-70 DEG C.
As an improvement the extended surface tube water outlet water temperature is 90-100 DEG C.
As an improvement steam temperature is 150-180 DEG C at the extended surface tube gas outlet.
As an improvement the kiln tail preheater outlet flue temperature is 300-350 DEG C, the waste heat boiler outlet flue temperature Degree is 240-260 DEG C, and the out of stock device outlet flue temperature of low temperature is 150-180 DEG C.
Advantageous effect:Influence of the denitrating system to former residual heat generating efficiency can be reduced, higher denitration efficiency can be met System requirements;Low-temperature denitration device is set after bag filter, can not only reach rational reaction interval, but also can solve The problem of flue dust blocking catalyst;After low-temperature hot-water boiler is arranged in bag filter, the flue gas after dedusting is cleaner, is not required to Soot cleaning system is arranged in boiler;The heat exchange pipeline of low-temperature hot-water boiler uses spiral finned tube, increases extended surface, The heating surface area of unit area increases by 7 times;Structure is compacter, and cost is lower;Low-temperature hot-water boiler takes up little area, compact-sized; At low cost, energy utilization rate is high.
Description of the drawings
Fig. 1 is the utility model overall structure diagram.
Specific implementation mode
Below in conjunction with Figure of description, the utility model is described in further detail, but the utility model be not limited to Lower embodiment.
Embodiment 1
As shown in Figure 1, a kind of cement kiln end band denitration classified utilization residual heat system, including be sequentially communicated setting kiln tail it is pre- The out of stock device 5 of hot device 1, waste heat boiler 2, drying raw meal device 3, bag filter 4, low temperature, 1 outlet flue flue gas of kiln tail preheater Temperature is 300-350 DEG C, is connected by air hose 10 between waste heat boiler 2 and kiln tail preheater 1, the cigarette of movable setting on air hose 10 Windshield plate door 11 controls flue gas circulation to adjust 10 flue gas circulation of air hose, by adjusting 11 position of cigarette windshield plate door so that The flue-gas temperature that waste heat boiler 2 exports is maintained at 240-260 DEG C or so, and preferably 250 DEG C of the utility model, flue gas passes through waste heat pot After stove 2, into high-temperature blower 12, drying raw meal device 3 is then entered by air hose, for meeting manufacturing technique requirent, high temperature Between 12 return air temperature of wind turbine is 170-200 DEG C, entered in bag filter 4 by high-temperature flue gas after drying raw meal device 3, it will Dust in flue gas is detached, and the flue gas after dedusting enters the out of stock device 5 of low temperature, uses SCR technology (SCR) denitration is carried out to flue gas, the flue-gas temperature being discharged after reaction is 150 DEG C -180 DEG C, and flue gas is passed into low-temperature water heating Boiler 6 is provided with heat in low-temperature hot-water boiler 6 and changes pipeline 7, and it is spiral extended surface tube that heat, which changes pipeline 7, at this point, by sending Water installations 8 are passed through 50-70 DEG C of water in extended surface tube, and the water in extended surface tube carries out heat exchange, extended surface tube water outlet stream with flue gas Hot water is delivered for user by heat supply water pipe 13 and uses and (be used as caliduct), by using by the hot water for going out 90-100 DEG C Water after cooling is sent to by 13 water outlet of heat supply water pipe in water sending device 8, and the water in water sending device 8 is sent in extended surface tube again, A circulating heat supply system is formed, is discharged in air by outlet flue by the flue gas of low-temperature hot-water boiler 6.
By taking the kiln tail afterheat utilizing system of a 5000t/d cement producing line as an example, more than low-temperature denitration classified utilization After hot systems, thermal energy 7632kW can be additionally recycled, economic benefit is considerable.
Embodiment 2
As shown in Figure 1, a kind of cement kiln end band denitration classified utilization residual heat system, including be sequentially communicated setting kiln tail it is pre- The out of stock device 5 of hot device 1, waste heat boiler 2, drying raw meal device 3, bag filter 4, low temperature, 1 outlet flue flue gas of kiln tail preheater Temperature is 300-350 DEG C, is connected by air hose 10 between waste heat boiler 2 and kiln tail preheater 1, the cigarette of movable setting on air hose 10 Windshield plate door 11 controls flue gas circulation to adjust 10 flue gas circulation of air hose, by adjusting 11 position of cigarette windshield plate door so that The flue-gas temperature that waste heat boiler 2 exports is maintained at 240-260 DEG C or so, and preferably 250 DEG C of the utility model, flue gas passes through waste heat pot After stove 2, into high-temperature blower 12, drying raw meal device 3 is then entered by air hose, for meeting manufacturing technique requirent, high temperature Between 12 return air temperature of wind turbine is 170-200 DEG C, entered in bag filter 4 by high-temperature flue gas after drying raw meal device 3, it will Dust in flue gas is detached, and the flue gas after dedusting enters the out of stock device 5 of low temperature, uses SCR technology (SCR) denitration is carried out to flue gas, the flue-gas temperature being discharged after reaction is 150 DEG C -180 DEG C, and flue gas is passed into low-temperature water heating Boiler 6 is provided with heat in low-temperature hot-water boiler 6 and changes pipeline 7, and it is spiral extended surface tube that heat, which changes pipeline 7, at this point, by sending Water installations 8 are passed through 50-70 DEG C of water in extended surface tube, and the water in extended surface tube carries out heat exchange, the spray of extended surface tube gas outlet with flue gas Vapor is passed into vapor power generator 9 by the vapor for going out 150-180 DEG C, and realization converts heat energy into electric energy, this reality It is Organic Rankine Cycle power generator with new water steam power generator 9, the vapor being passed through in vapor power generator 9 is cold But water is formed afterwards, which is sent to by 9 water outlet of vapor power generator in water sending device 8, and the water in water sending device 8 is sent to again In extended surface tube, a cycle generating system is formed, is discharged in air by outlet flue by the flue gas of low-temperature hot-water boiler 6.
By taking the kiln tail afterheat utilizing system of a 5000t/d cement producing line as an example, more than low-temperature denitration classified utilization After hot systems, thermal energy 7632kW can be recycled, by Organic Rankine Cycle power generator, about 10% generated energy can be converted, That is 763.2kW, it may have larger economic value, main is the influence for solving low-temperature denitration and being brought to cogeneration.
Finally it should be noted that the utility model is not limited to above example, there can also be many variations.This field The those of ordinary skill's all deformations that directly can export or associate from content disclosed by the utility model, be considered as The scope of protection of the utility model.

Claims (10)

1. a kind of cement kiln end band denitration classified utilization residual heat system, it is characterised in that:Kiln tail including being sequentially communicated setting is pre- Hot device (1), waste heat boiler (2), drying raw meal device (3), bag filter (4), the out of stock device of low temperature (5), further include low temperature Hot-water boiler (6), the out of stock device of low temperature (5) outlet flue are connected to low-temperature hot-water boiler (6) smoke inlet, the low-temperature water heating Boiler (6) outlet flue is in communication with the outside, and being provided with heat in low-temperature hot-water boiler (6) changes pipeline (7), and the heat changes pipeline (7) Import, outlet be connected separately with water sending device (8), vapor power generator (9), vapor power generator (9) water outlet Mouth is connect with water sending device (8) water inlet.
2. a kind of cement kiln end band denitration classified utilization residual heat system according to claim 1, it is characterised in that:It is described remaining It is connected with air hose (10) between heat boiler (2) and kiln tail preheater (1), it is movable on the air hose (10) to be provided with cigarette windshield plate Door (11) is to adjust air hose (10) flue gas circulation.
3. a kind of cement kiln end band denitration classified utilization residual heat system according to claim 2, it is characterised in that:It is described remaining High-temperature blower (12) is connected between heat boiler (2) and drying raw meal device (3), high-temperature blower (12) return air temperature is 170- 200℃。
4. a kind of cement kiln end band denitration classified utilization residual heat system according to claim 1, it is characterised in that:The heat It is spiral extended surface tube to change pipeline (7).
5. a kind of cement kiln end band denitration classified utilization residual heat system according to claim 4, it is characterised in that:The fin The outlet of piece pipe includes water outlet, gas outlet, and the water outlet is connected with heat supply water pipe (13), and the gas outlet is sent out with vapor Electric installation (9) connects.
6. a kind of cement kiln end band denitration classified utilization residual heat system according to claim 5, it is characterised in that:The confession Hot-water line (13) water outlet is connect with water sending device (8) water inlet.
7. a kind of cement kiln end band denitration classified utilization residual heat system according to claim 1 or 6, it is characterised in that:Institute It is 50-70 DEG C to state water sending device (8) water outlet water temperature.
8. a kind of cement kiln end band denitration classified utilization residual heat system according to claim 5, it is characterised in that:The fin Piece pipe water outlet water temperature is 90-100 DEG C.
9. a kind of cement kiln end band denitration classified utilization residual heat system according to claim 5, it is characterised in that:The fin Steam temperature is 150-180 DEG C at piece pipe gas outlet.
10. a kind of cement kiln end band denitration classified utilization residual heat system according to claim 1, it is characterised in that:It is described Kiln tail preheater (1) outlet flue temperature is 300-350 DEG C, and waste heat boiler (2) the outlet flue temperature is 240-260 DEG C, described The out of stock device of low temperature (5) outlet flue temperature is 150-180 DEG C.
CN201820007286.XU 2018-01-03 2018-01-03 A kind of cement kiln end band denitration classified utilization residual heat system Active CN207730037U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111426181A (en) * 2020-03-31 2020-07-17 自贡金龙水泥有限公司 Drying device utilizing waste heat of steam boiler and using method thereof
CN111895377A (en) * 2020-08-03 2020-11-06 黄震 Efficient-circulation device and method for cement kiln denitration
CN112387112A (en) * 2020-12-03 2021-02-23 北京高能时代环境技术股份有限公司 Drying flue gas treatment system and method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111426181A (en) * 2020-03-31 2020-07-17 自贡金龙水泥有限公司 Drying device utilizing waste heat of steam boiler and using method thereof
CN111895377A (en) * 2020-08-03 2020-11-06 黄震 Efficient-circulation device and method for cement kiln denitration
CN112387112A (en) * 2020-12-03 2021-02-23 北京高能时代环境技术股份有限公司 Drying flue gas treatment system and method

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