CN207729118U - The double socket rigidity enhancing structures of winding structure Type B pipe electric fusion welding - Google Patents
The double socket rigidity enhancing structures of winding structure Type B pipe electric fusion welding Download PDFInfo
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Abstract
本实用新型涉及一种缠绕结构壁B型管电熔焊接双插口刚度增强结构,包括两个具有相同直径插口的管体,两管体的插口端同轴相对连接,在两管体的连接处包覆有增强结构,增强结构与两插口对称搭接;增强结构包括增强带,增强带包覆在管体连接处的外壁上,其与管体贴合的内侧环面上设有在电熔后能够将增强带与管体固定的电熔带,其外侧环面上设有增强筋,增强筋凸出于管体连接处两端的外壁,增强筋沿管体周向设置有一圈、两圈或多圈,相邻的两增强筋平行且间隔设置,其轴线与增强带的轴线重合或平行设置。该结构克服了大口径(直径大于1200mm)高刚度缠绕结构壁B型管材系统接口处强度薄弱的问题,确保了大口径管材的安全使用。
The utility model relates to a double-socket rigidity enhancement structure for electric fusion welding of a B-shaped pipe with a winding structure wall, which comprises two pipe bodies with the same diameter sockets, and the socket ends of the two pipe bodies are connected coaxially and oppositely, at the joint of the two pipe bodies Covered with a reinforced structure, the reinforced structure is symmetrically overlapped with the two sockets; the reinforced structure includes a reinforced belt, which is coated on the outer wall of the pipe body connection, and the inner ring surface that fits the pipe body is provided with after electrofusion The electric fusion belt that can fix the reinforcing belt to the pipe body has reinforcing ribs on the outer ring surface, and the reinforcing ribs protrude from the outer wall at both ends of the pipe body connection. The reinforcing ribs are arranged in one, two or Multiple turns, two adjacent reinforcing ribs are arranged in parallel and at intervals, and their axis coincides with or is arranged in parallel with the axis of the reinforcing belt. This structure overcomes the problem of weak strength at the interface of the large-diameter (diameter greater than 1200mm) high-rigidity winding structure wall B-type pipe system, ensuring the safe use of large-diameter pipes.
Description
技术领域technical field
本实用新型涉及管道连接技术领域,具体涉及一种缠绕结构壁B型管电熔焊接双插口刚度增强结构。The utility model relates to the technical field of pipe connection, in particular to a double-socket rigidity enhancement structure for electric fusion welding of a B-shaped pipe with a winding structure wall.
背景技术Background technique
热塑性聚乙烯(PE)/聚丙烯(PP)缠绕B型缠绕结构壁管材是树脂材料热挤出料带螺旋缠绕加工成型的一种管材产品,当前可制备管材直径300-5000mm,是通过不同直径的钢制圆模具实现,管材的主要连接方式是承插式电热熔焊接方式进行管道间密封连接。Thermoplastic polyethylene (PE)/polypropylene (PP) winding B-type winding structure wall pipe is a pipe product formed by spiral winding of resin material hot extrusion tape. Currently, pipe diameters of 300-5000mm can be prepared, which are obtained through different diameters. The steel round mold is realized, and the main connection method of the pipe is the socket type electric fusion welding method for the sealed connection between the pipes.
大口径热塑性聚乙烯(PE)/聚丙烯(PP)缠绕B型结构壁管材是环保产品应用于取排水领域。管材应用随着城市规模不断扩大和工业项目建设不断增加,管材直径取排水量增加尺寸在不断加大。大直径管道的管壁厚随着直径加大,通过加增厚度以满足管材刚度设计要求。但发现管道接口连接处成为管道系统中的一个最薄弱的环节,因为管道管体结构厚度增加,而管道接口连接处结构厚度没有进行相应的增加,表现是管材管体环刚度高于接口处环刚度。依据管材标准要求管道接口环刚度大于管体刚度为合格产品,当前大直径高刚度管材接口薄,且处于不满足产品质量要求的状态。Large-diameter thermoplastic polyethylene (PE)/polypropylene (PP) winding B-type structural wall pipe is an environmentally friendly product used in the field of water intake and drainage. Pipe application With the continuous expansion of the city scale and the continuous increase of industrial project construction, the pipe diameter and drainage volume increase and the size continues to increase. The pipe wall thickness of large-diameter pipes increases with the diameter, and the design requirements for pipe stiffness can be met by increasing the thickness. However, it is found that the joint of the pipeline joint has become the weakest link in the pipeline system, because the structural thickness of the pipe body increases, but the structural thickness of the joint joint of the pipeline does not increase accordingly, which shows that the ring stiffness of the pipe body is higher than that of the joint ring. stiffness. According to the pipe material standard, the rigidity of the pipe interface ring is greater than that of the pipe body, which is a qualified product. The current large-diameter high-rigidity pipe has a thin interface and is in a state that does not meet the product quality requirements.
并且,目前热塑性缠绕B型结构壁管材的接口形式一般为承插电熔焊接形式。管材两端承口和子口为一定厚度的实壁结构管段,由于采用承插电熔焊接,承口和插口壁厚不宜过厚,过厚不利挤压电熔焊接。其承插结合壁厚度一般小于60mm。当高刚度管材口径大于1200mm时,承插口60mm结合壁厚环刚度将小于管材管体的环刚度,使得管道接口处成为管道系统薄弱点。Moreover, at present, the interface form of thermoplastic winding B-type structural wall pipes is generally in the form of socket electric fusion welding. The sockets and spigots at both ends of the pipe are solid-walled pipe sections with a certain thickness. Due to the use of socket electrofusion welding, the wall thickness of the socket and socket should not be too thick, which is not conducive to extrusion electrofusion welding. The thickness of the socket joint wall is generally less than 60mm. When the caliber of the high-stiffness pipe is greater than 1200mm, the ring stiffness of the socket 60mm combined with the wall thickness will be smaller than that of the pipe body, making the pipe joint a weak point of the pipe system.
实用新型内容Utility model content
本实用新型为了解决上述现有技术中存在的问题,提供了一种既能够便于实现管道的密封连接,同时又能够满足管道接口处承压能力,提升连接处环刚度的一种缠绕结构壁B型管电熔焊接双插口刚度增强结构。In order to solve the above-mentioned problems in the prior art, the utility model provides a kind of winding structure wall B which can not only realize the sealing connection of the pipeline, but also meet the pressure bearing capacity of the pipeline interface and improve the ring stiffness of the connection. Type tube electric fusion welding double socket rigidity enhanced structure.
为解决上述技术问题,本实用新型所采取的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted by the utility model is:
缠绕结构壁B型管电熔焊接双插口刚度增强结构,其特征在于:包括两个具有相同直径插口的管体,两管体的插口端同轴相对连接,在两管体的连接处包覆有增强结构,所述增强结构与两插口对称搭接;所述增强结构包括增强带,所述增强带包覆在管体连接处的外壁上,其与管体贴合的内侧环面上设有在电熔后能够将增强带与管体固定的电熔带,其外侧环面上设有增强筋,所述增强筋凸出于管体连接处两端的外壁,所述增强筋沿管体周向设置有一圈、两圈或多圈,相邻的两增强筋平行且间隔设置,其轴线与增强带的轴线重合或平行设置。Wound structure wall B-type tube electrofusion welding double socket rigidity enhancement structure, characterized in that: it includes two pipe bodies with the same diameter sockets, the socket ends of the two pipe bodies are connected coaxially and oppositely, and the joint of the two pipe bodies is coated There is a reinforcement structure, and the reinforcement structure is symmetrically overlapped with the two sockets; the reinforcement structure includes a reinforcement belt, and the reinforcement belt is covered on the outer wall of the connection of the pipe body, and the inner ring surface of the pipe body is fitted with a The electric fusion belt that can fix the reinforcement belt to the pipe body after electric fusion has reinforcement ribs on its outer ring surface. There is one circle, two circles or more circles in the direction, and two adjacent reinforcing ribs are arranged in parallel and at intervals, and their axis coincides with or is arranged in parallel with the axis of the reinforcing belt.
进一步的技术方案在于:所述增强带的宽度至少为180mm。A further technical solution is: the width of the reinforcing belt is at least 180mm.
进一步的技术方案在于:所述增强筋为空心的管状结构。A further technical solution is: the reinforcing rib is a hollow tubular structure.
进一步的技术方案在于:所述增强筋的截面呈圆环形、呈拱或“冂”字形结构。A further technical solution is: the cross-section of the reinforcing rib is in the form of a circular ring, an arch or a "Xi"-shaped structure.
进一步的技术方案在于:所述增强筋的截面呈矩形的条状结构。A further technical solution is that: the cross-section of the reinforcing rib is a rectangular strip structure.
进一步的技术方案在于:所述增强筋之间还设置有辅助筋,辅助筋借助相邻的增强筋固定,辅助筋、增强筋和增强带三者围成封闭的环状腔体结构。A further technical solution is: auxiliary ribs are arranged between the reinforcing ribs, the auxiliary ribs are fixed by adjacent reinforcing ribs, and the auxiliary ribs, reinforcing ribs and reinforcing belts form a closed ring-shaped cavity structure.
进一步的技术方案在于:所述电熔带的宽度为59~120mm,包括以两管体的连接处对称设置的多条,多条电熔带平行且间隔设置。A further technical solution is: the width of the electric fusion belt is 59-120mm, including a plurality of symmetrically arranged at the junction of the two pipe bodies, and the plurality of electric fusion belts are arranged in parallel and at intervals.
进一步的技术方案在于:所述管体为热塑性聚乙烯或聚丙烯树脂材料。A further technical solution is: the pipe body is made of thermoplastic polyethylene or polypropylene resin material.
采用上述技术方案所产生的有益效果在于:The beneficial effects produced by adopting the above-mentioned technical scheme are:
克服了大口径高刚度缠绕结构壁B型管材系统接口处强度薄弱的问题,确保大口径管材安全使用。该结构采用双插口的连接形式,使得大口径管道在连接时不受其厚度的限制,便于安装,在接口外部采用电熔焊接方式,使得插口相对的两组管体能借助增强带进行连接,通过增强带增加连接处的强度,增强筋的设置利用结构壁增大管截面惯性矩实现接口刚度的提高,以达到设计要求,同时实现管道接口处承压能力。It overcomes the problem of weak strength at the interface of the large-diameter high-rigidity winding structure wall B-type pipe system, ensuring the safe use of large-diameter pipes. The structure adopts the connection form of double sockets, so that the connection of large-diameter pipes is not limited by its thickness, and it is easy to install. The electric fusion welding method is adopted outside the interface, so that the two sets of pipes with opposite sockets can be connected by means of reinforcing belts. The reinforcement belt increases the strength of the connection, and the setting of the reinforcement rib utilizes the structural wall to increase the moment of inertia of the pipe section to increase the stiffness of the interface to meet the design requirements and at the same time realize the pressure bearing capacity of the pipe interface.
并且,增强筋的非螺旋结构设置,便于在两增强筋之间向内施加压力,有利于管材的安装和管材密封操作等。Moreover, the non-helical structure of the reinforcing ribs facilitates the inward application of pressure between the two reinforcing ribs, which is beneficial to the installation of the pipe and the sealing operation of the pipe.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型所述增强筋的一结构示意图;Fig. 2 is a schematic structural view of the reinforcement rib described in the utility model;
图3为本实用新型所述增强筋的一结构示意图;Fig. 3 is a schematic structural view of the reinforcing rib described in the utility model;
图4为本实用新型所述增强筋的一结构示意图;Fig. 4 is a schematic structural view of the reinforcement rib described in the utility model;
图5为本实用新型所述增强筋的一结构示意图;Fig. 5 is a schematic structural view of the reinforcement rib described in the present invention;
图6为本实用新型所述辅助筋的安装结构示意图。Fig. 6 is a schematic diagram of the installation structure of the auxiliary rib described in the present invention.
具体实施方式Detailed ways
下面结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Below in conjunction with the accompanying drawings in the utility model embodiment, the technical solution in the utility model embodiment is clearly and completely described, obviously, the described embodiment is only a part of the utility model embodiment, rather than all implementation example. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present utility model.
在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是本实用新型还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似推广,因此本实用新型不受下面公开的具体实施例的限制。In the following description, a lot of specific details have been set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways that are different from those described here, and those skilled in the art can do so without violating the connotation of the utility model. Under the circumstances, similar promotion is done, so the utility model is not limited by the specific embodiments disclosed below.
如图1所示,缠绕结构壁B型管电熔焊接双插口刚度增强结构,包括两个具有相同直径插口的管体10,两管体10的插口端同轴相对连接,在两管体10的连接处包覆有增强结构,所述增强结构与两插口对称搭接;所述增强结构包括增强带1,所述增强带1包覆在管体10连接处的外壁上,其与管体10贴合的内侧环面上设有在电熔后能够将增强带1与管体10固定的电熔带3,其外侧环面上设有增强筋2,所述增强筋2凸出于管体10连接处两端的外壁,所述增强筋沿管体10周向设置有一圈、两圈或多圈,相邻的两增强筋2平行且间隔设置,其轴线与增强带1的轴线重合或平行设置。As shown in Fig. 1, the double-socket rigidity-increased structure of B-type pipe with winding structure wall electrofusion welding includes two pipe bodies 10 with the same diameter sockets, and the socket ends of the two pipe bodies 10 are coaxially connected to each other, and the two pipe bodies 10 The joint of the pipe body 10 is coated with a reinforcement structure, which is symmetrically overlapped with the two sockets; 10 is fitted with an electric fusion belt 3 that can fix the reinforcing belt 1 and the pipe body 10 after electric fusion, and a reinforcing rib 2 is provided on the outer annular surface, and the reinforcing rib 2 protrudes from the tube body. On the outer wall at both ends of the junction of the body 10, the reinforcing ribs are provided with one circle, two or more circles along the circumference of the pipe body 10, and the adjacent two reinforcing ribs 2 are arranged in parallel and at intervals, and their axis coincides with the axis of the reinforcing band 1 or Parallel setting.
该结构克服了大口径(直径大于1200mm)高刚度缠绕结构壁B型管材系统接口处强度薄弱的问题,确保大口径管材安全使用。该结构采用双插口的连接形式,使得大口径管道在连接时不受其厚度的限制,便于安装,在接口外部采用电熔焊接方式,使得插口相对的两组管体10能借助增强带1进行连接,通过增强带1增加连接处的强度,增强筋2的设置利用结构壁增大管截面惯性矩实现接口刚度的提高,以达到设计要求,同时实现管道接口处承压能力。This structure overcomes the problem of weak strength at the interface of the large-diameter (diameter greater than 1200mm) high-rigidity winding structure wall B-type pipe system, ensuring the safe use of large-diameter pipes. The structure adopts the connection form of double sockets, so that the connection of large-diameter pipes is not limited by its thickness, which is convenient for installation. The electric fusion welding method is adopted outside the interface, so that the two sets of pipe bodies 10 with opposite sockets can be connected with the reinforcement belt 1. For connection, the strength of the connection is increased through the reinforcement band 1, and the setting of the reinforcement rib 2 uses the structural wall to increase the moment of inertia of the pipe section to improve the interface stiffness to meet the design requirements and simultaneously realize the pressure bearing capacity of the pipe interface.
并且,增强筋2的非螺旋结构设置,便于在两增强筋2之间向内施加压力,有利于管材的安装和管材密封操作等。Moreover, the non-helical structure of the reinforcing ribs 2 is convenient for applying pressure inwardly between the two reinforcing ribs 2, which is beneficial to the installation of the pipe and the sealing operation of the pipe.
进一步的为保证增强带1与管体10的连接强度,增强带1的宽度至少为180mm,即增强带1与每侧管体10的搭接长度应不小于90mm。Further, in order to ensure the connection strength between the reinforcement strip 1 and the pipe body 10, the width of the reinforcement strip 1 should be at least 180mm, that is, the overlapping length between the reinforcement strip 1 and the pipe body 10 on each side should not be less than 90mm.
由于环刚度与直径有关,直径越大则环刚度越大,因此增强筋2为空心的管状结构,即增加了连接处的使用强度,有节约了材料。如图2~4所示,增强筋2的截面呈圆环形、呈拱或“冂”字形结构。Since the ring rigidity is related to the diameter, the larger the diameter, the greater the ring rigidity, so the reinforcing rib 2 is a hollow tubular structure, which increases the use strength of the joint and saves materials. As shown in Figures 2 to 4, the cross section of the reinforcing rib 2 is in the form of a circular ring, an arch or a "冂"-shaped structure.
如图5所示,当然增强筋2还可采用立筋结构,如截面呈矩形的条状结构,同样是具有一定的高度和较小的材料使用。As shown in FIG. 5 , of course, the reinforcing rib 2 can also adopt a vertical rib structure, such as a strip structure with a rectangular cross section, which also has a certain height and uses smaller materials.
如图6所示,增强筋2之间还设置有辅助筋6,辅助筋6借助相邻的增强筋2固定,辅助筋6、增强筋2和增强带1三者围成封闭的环状腔体结构。借助该设计提高了增强结构整体的外围宽度,提高了接口处抵御变形的能力,更好的保证接口处刚度提升符合产品设计标准要求。其中辅助筋6在增强带1安装完毕后再进行缠覆安装。As shown in Figure 6, auxiliary ribs 6 are also provided between the reinforcing ribs 2, and the auxiliary ribs 6 are fixed by the adjacent reinforcing ribs 2, and the auxiliary ribs 6, reinforcing ribs 2 and reinforcing band 1 form a closed annular cavity body structure. With the help of this design, the overall peripheral width of the reinforced structure is increased, the ability of the interface to resist deformation is improved, and the stiffness of the interface is improved to better meet the requirements of product design standards. Among them, the auxiliary rib 6 is wrapped and installed after the reinforcement belt 1 is installed.
其中,电熔带3的宽度为59~120mm,包括以两管体10的连接处对称设置的多条,多条电熔带3平行且间隔设置。由于管体10的直径较大,加工尺寸存在误差,两管体10并不能保证尺寸完全相同,为避免设置一条电熔带3时在尺寸误差较大时,造成电熔带3某处与管体10不融合,密封性及连接强度较差的问题。Wherein, the width of the electric fusion belt 3 is 59-120mm, including a plurality of symmetrically arranged at the junction of the two pipe bodies 10, and the plurality of electric fusion belts 3 are arranged in parallel and at intervals. Due to the large diameter of the pipe body 10, there is an error in the processing size, and the two pipe bodies 10 cannot guarantee that the dimensions are exactly the same. The body 10 is not fused, and the sealing performance and connection strength are poor.
具体的,管体10为热塑性聚乙烯或聚丙烯树脂材料。Specifically, the pipe body 10 is made of thermoplastic polyethylene or polypropylene resin material.
以上仅是本实用新型的较佳实施例,任何人根据本实用新型的内容对本实用新型作出的些许的简单修改、变形及等同替换均落入本实用新型的保护范围。The above are only preferred embodiments of the utility model, and anyone who makes some simple modifications, deformations and equivalent replacements to the utility model according to the content of the utility model all falls within the protection scope of the utility model.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114427625A (en) * | 2020-10-29 | 2022-05-03 | 中国石油化工股份有限公司 | RTP pipe for oil field and connecting mode thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114427625A (en) * | 2020-10-29 | 2022-05-03 | 中国石油化工股份有限公司 | RTP pipe for oil field and connecting mode thereof |
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