CN207713789U - A kind of combustion gas blowing device of adaptive adjustable anti-escape - Google Patents
A kind of combustion gas blowing device of adaptive adjustable anti-escape Download PDFInfo
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- CN207713789U CN207713789U CN201721577906.5U CN201721577906U CN207713789U CN 207713789 U CN207713789 U CN 207713789U CN 201721577906 U CN201721577906 U CN 201721577906U CN 207713789 U CN207713789 U CN 207713789U
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Abstract
A kind of combustion gas blowing device of adaptive adjustable anti-escape, the device includes sintering pallet, seal closure, combustion gas blowing device, combustion gas blowing device includes combustion gas injection manifold, combustion gas injection branch pipe, combustion gas injection tube row, sintering pallet is located in seal closure, combustion gas injection manifold is arranged in the outside of seal closure, combustion gas injection tube row is arranged in the top of sintering pallet, and the ranking of combustion gas injection tube, in seal closure, combustion gas injection branch pipe one end connection combustion gas injection manifold connects combustion gas injection tube row with the other end；It is characterized in that：The device further includes that the adjustable anti-release apparatus that top is arranged in combustion gas injection tube is arranged.The utility model carries out adaptive anti-Escape control according to product practice to the combustion gas that charge level is blown, and has effectively evaded the possibility that combustion gas is largely up escaped, to improve the safety coefficient and resource utilization of package unit.
Description
Technical field
The utility model is related to a kind of sintering machine combustion gas blowing devices, and in particular to a kind of adaptive adjustable anti-escape
Combustion gas blowing device, belongs to sintering art.
Background technology
Sintering process is the key link smelted iron in flow, and principle is by various powdery iron-containing raw materials, and supplying is suitable
The fuel and flux of amount, are added suitable water, through mixing and making material that a series of physical occur on agglomerating plant after pelletizing
Variation is learned, sintering is blocking, and the next step is carried out to be sent to blast furnace.
In order to reduce the coke ratio and smelting cost of blast furnace ironmaking, requirement of the blast furnace to sinter is often that high intensity and height are gone back
Originality.In sintering circuit, generally require sinter that there is higher intensity, high finished product rate, the lower rate of return mine and lower
Fuel consumption.The sinter of high intensity and high reproducibility consumes less coke in blast furnace ironmaking process, to reduce dioxy
Change the discharge of carbon.In the long run consider, carbon dioxide discharge-reduction requires will be as one of the bottleneck of restriction development of iron ＆ steel industry.According to
Related data introduction, sintering account for about the 60% of industrial discharge total amount with blast furnace process CO2 emissions.Therefore, no matter from enterprise
Industry reduces cost consideration and still considers from environmental protection angle, reduces sintering solid fuel this consumption ratio and reduces blast furnace burden
Fuel ratio becomes the urgent need of ironmaking technology.
Under this overall situation, " the sintering charge level gaseous fuel injection technology " of Japanese JFE companies exploitation comes into being, former
Reason is to be diluted to combustible concentration lower limit gaseous fuel below by being blown above the sintering charge level of a distance after ignition furnace,
Make its combustion heat supplying in sinter bed, to reduce the solid carbon dosage and CO in sinter production2Discharge capacity.Meanwhile
Since the burning of gaseous fuel broadens high temperature bandwidth of the sinter bed in production, so that 1200~1400 DEG C of burning
Knot mine temperature-time is extended, so that the intensity of sinter and 5~10mm porositys are effectively reinforced.It sees at present
Carrying out the technology has preferable energy-saving and emission-reduction upgrading effect.
Blowing device structure under the prior art：Blowing device is by injection manifold, injection branch pipe, injection tube row, gas injection
Aperture blowing, blow and side seals form.Wherein injection one end manifold is connected with plant area gas pipeline, and the other end passes through injection
Branch pipe and injection tube row are connected, and injection tube ranking is in blow, and positioned at sintering pallet top.Combustion gas production when, from
Plant area's gas pipeline enters back into injection branch pipe after entering injection manifold, finally enters injection tube row and by being arranged on pipe row
Combustion gas injection hole sprays, and with air mixed diluting in blow, the mixed gases of design requirement concentration is formed, into sintering
Assisted sintering inside the bed of material, side seals can effectively ensure that combustion gas will not be excessive outer to covering with mixed gases in cover.
Combustion gas blowing device under the prior art is due to lacking effective preventing gas escape means, therefore the quilt in long-term production
Often there is problems in confirmation：
1, serious waste of resources：In production, once due to the bed of material is blocked up, main exhausting door is too small, charge level cross melt, solvent ratio
The example factors such as not enough, which cause to be blown the situation that section part bed permeability is bad, charge level negative pressure value is not high enough, to be occurred, and combustion gas can horse
On up escape, do not enter and participate in assisted sintering production in the bed of material；This will result in a large amount of wasting of resources, in combustion gas resource
Increasingly precious industrial market, cannot be allowed to；
2, safety coefficient reduces：When combustion gas can not be sucked by charge level, when largely up escaping, combustion gas in workshop can be also caused
Increasing concentrations (semiclosed and sealed canister is especially apparent), and such as CO, NO gas is harmful in combustion gas, is enriched to
When a certain concentration can moment causing death, therefore result in the reduction of sintering machine safety coefficient.
Utility model content
In view of the drawbacks of the prior art, the utility model optimizes it on existing blowing device architecture basics and is changed
Into trying hard to develop one kind can be in production according to charge level negative pressure value and gas injection wind drift magnitude situation, adaptively to cover internal combustion
Gas carries out the intelligent device of anti-evasive maneuver, while developing corresponding control method, in the hope of making up the prior art
Loophole, achieve the purpose that make whole production line safe, stabilisation, high-efficiency reform.One kind of the utility model is adaptive
The combustion gas blowing device of adjustable anti-escape can monitor combustion gas there is a situation where escaping in real time, escape if there is combustion gas, energy
Enough in time, quickly solution is controlled.
The first embodiment according to the present utility model provides a kind of combustion gas injection dress of adaptive adjustable anti-escape
It sets：
A kind of combustion gas blowing device of adaptive adjustable anti-escape, which includes sintering pallet, seal closure, combustion gas
Blowing device.Combustion gas blowing device includes combustion gas injection manifold, combustion gas injection branch pipe, combustion gas injection tube row.Sintering pallet position
In in seal closure.Combustion gas injection manifold is arranged in the outside of seal closure.Combustion gas injection tube row is arranged in the top of sintering pallet,
And the ranking of combustion gas injection tube is in seal closure.Combustion gas injection branch pipe one end connection combustion gas injection manifold connects gas injection with the other end
Blowpipe is arranged.The device further includes adjustable anti-release apparatus.Adjustable anti-release apparatus include adjust bearing member, anti-escape plate,
Three-level drawstring, two level drawstring, lifting rod, level-one drawstring, quiet pulley and lifting driving device.It wherein adjusts bearing member and is mounted on combustion
The top of gas blowout blowpipe row.Anti- escape plate is mounted on the both sides for adjusting bearing member.One end of two level drawstring by three-level drawstring with
The anti-escape plate connection of adjusting bearing member both sides and the other end and the lifting rod of top connect.Lifting rod is arranged in seal closure.
Quiet pulley is arranged above seal closure.Lifting driving device is arranged at the top or outside of seal closure.One end of level-one drawstring with
Lifting rod connects and the other end connect around quiet pulley with lifting driving device.
Wherein, 70-140 meters of the total length of sintering pallet.
Preferably, which further includes the charge level negative pressure monitoring device being arranged in seal closure side, and is arranged in combustion gas
The gas flow monitoring device being blown on branch pipe.
In the present invention, the charge level negative pressure monitoring device includes signal picker and takes tracheae.Signal picker
In the exterior side wall of seal closure.One end connection signal collector and the other end for taking tracheae stretch into seal closure.Take gas
Pipe stretches into one end in seal closure and is located between sintering pallet and combustion gas injection tube row.Preferably, taking tracheae air inlet
Direction is perpendicular to sintering pallet charge level.
Preferably, the lifting rod is horizontally disposed, two level drawstring and level-one drawstring with lifting rod vertical connection, quiet cunning
Wheel is arranged in the surface of level-one drawstring and lifting rod tie point, and quiet pulley is arranged with lifting driving device in same level height
Degree.Lifting driving device is driving motor.
Preferably, the side for adjusting bearing member or top are provided with long hole slot.It is preferred that the side installation of anti-escape plate
In the long hole slot for adjusting bearing member, anti-escape plate, which can surround to adjust bearing member and do in the perpendicular where it, rotates fortune
It is dynamic.
For example, one end of anti-escape plate is flexibly connected by bolt with bearing member is adjusted, so as to realize anti-escape
The other end of plate rotates in the perpendicular where it around adjusting bearing member.
Preferably, multiple grooves are arranged in the both sides of the edge interval of the anti-escape plate.The shape of groove is rectangular, U-shaped
Or one kind of polygon.It is preferred that groove is uniformly arranged along the both sides of the edge of anti-escape plate.
Preferably, combustion gas injection tube row includes more combustion gas injection tubes.Combustion gas injection tube is equipped with combustion gas injection hole.It is excellent
Choosing, the combustion gas injection tube top for adjusting bearing member and being mounted on combustion gas injection tube row.It is preferred that in every combustion gas injection tube
Portion adjusts bearing member there are one setting.Each bearing member both sides that adjust are equipped with anti-escape plate.
In the present invention, combustion gas injection tube is that the combustion gas of 2 sections or 2 sections or more is blown casing.Combustion gas injection casing is adopted
With the structure of telescopic tube.Preferably, each section of combustion gas injection casing is equipped with combustion gas injection hole.
Preferably, combustion gas injection manifold is equipped with 1-10 root combustion gas and is blown branch pipe, preferably 2-8 roots combustion gas injection branch
Pipe.Preferably, gas flow monitoring device there are one being set on every combustion gas injection branch pipe.It is preferred that every combustion gas is blown branch pipe
Opposite seal closure side is set there are one charge level negative pressure monitoring device.
Gas flow monitoring device on combustion gas injection branch pipe is correspondingly arranged with charge level negative pressure monitoring device, can be to possible
The injection section that combustion gas escape occurs locally effectively is monitored.
Preferably, every combustion gas injection tube row is equipped with 2-50 root combustion gas injection tubes, and preferably 3-20 roots combustion gas is blown
Pipe.Preferably, every combustion gas injection tube is equipped with 2-100 combustion gas injection hole, preferably 3-50 combustion gas injection hole.
Preferably, the gas flow monitoring device is flow-through orifice.
Flow-through orifice, also referred to as orifice flowmeter, by standard orifice plate and multi-parameter differential pressure transmitter (or differential pressure transmitter,
Temperature transmitter and pressure transmitter) mating ratio of components differential flow device, it can measure the flow of gas, steam, liquid, structure
Simply, easy to maintenance, performance is stablized.
In this application, the total length (or running length of sintering pallet) of sintering pallet is 70-140 meters, preferably
It is 80-130 meters, it is 90-120 meters more preferable.The sum of the length of all trolleys on the total length market value sintering machine of sintering pallet.
In the present invention, the length of lifting rod can be of same size with sintering pallet, can also be slightly shorter than and burn
Tie the width of machine trolley.The length of lifting rod is shorter 0-100cm than the width of sintering pallet, preferably 3-50cm, more preferably
5-40cm。
In the present invention, which further includes control system, control system and charge level negative pressure monitoring device, combustion gas stream
Monitoring device, lifting driving device connection are measured, and controls the operation of lifting driving device.
Second of embodiment according to the present utility model provides a kind of combustion gas injection side of adaptive adjustable anti-escape
Method：
A method of the combustion gas blowing method of adaptive adjustable anti-escape uses above-mentioned combustion gas blowing device, the party
Method includes the following steps：
1) device brings into operation, and combustion gas blowing device starts to be blown combustion gas, and charge level negative pressure monitoring device monitors sintering in real time
The negative pressure value P of machine trolley charge level, gas flow monitoring device monitor gas injection wind drift magnitude W in real time, calculate escaping in real time for combustion gas
Ease coefficient k：
In formula：K is escaping coefficient；W is gas injection wind drift magnitude；P is charge level negative pressure value；
2) it calculates to obtain currently anti-escape plate according to real-time escaping coefficient k should simultaneously to measure with angle α formed by horizontal plane
Obtain the width L of anti-escape plate；
3) side margins for calculating anti-escape plate need the height H promoted：
H=L*sin α；
In formula：H is hoisting depth；L is the width of anti-escape plate；α is that anti-escape plate should be with angle formed by horizontal plane；
4) control system lifts driving device output power by control, by the upward vertical-lift of lifting rod, to drive
Anti- escape plate rotates around bearing member is adjusted, and final anti-escape plate forms angle α with horizontal plane.
In the present invention, cube divided by charge level negative pressure value P of the escaping coefficient k equal to gas injection wind drift magnitude W
Six powers.It is exactly index escape after gas volume a to saturation value, then backward.
In the above-mentioned methods, it is calculated to obtain current anti-escape plate Ying Yushui according to real-time escaping coefficient k described in step 2)
Angle α formed by plane is specially：
K points of escaping coefficient is x grade；Correspondingly, size setting x of anti-escape plate angle with horizontal plane α is corresponding
Theoretical angle；Wherein：X is 2-5, preferably 3-4；
If escaping coefficient k is the first estate, control system controls anti-escape plate and level by lifting driving device
The size of face angle α is the first theoretical angle；
If escaping coefficient k is the second grade, control system controls anti-escape plate and level by lifting driving device
The size of face angle α is the second theoretical angle；
……
If escaping coefficient k is xth grade, control system controls anti-escape plate and horizontal plane by lifting driving device
The size of angle α is xth theory angle.
Preferably, escaping coefficient k points are 4 grades, and the first estate is k ＜ 10, and the second grade is 10≤k ＜ 30, the
Three grades are 30≤k ＜ 50, and the fourth estate is k >=50 or more.Correspondingly, the size setting 4 of anti-escape plate angle with horizontal plane α
A theory angle, the first theoretical angle are 75 α≤90 ° ＜, and the second theoretical angle is 60 α≤75 ° ＜, and third theory angle is 45
α≤60 ° ＜, the 4th theoretical angle is 30 α≤45 ° ＜.
In the present invention, since the drawstring of level-one drawstring distance is shorter, two three-levels are drawn on the anti-escape plate of same
Angle change between rope is smaller, and the drawstring distance of level-one drawstring is approximately equal to the range of lift of anti-escape edges of boards edge.
In the present invention, the charge level negative-pressure detection device includes that the signal being arranged in seal closure exterior side wall is adopted
It storage and connect and is stretched into seal closure with signal picker and take tracheae.Tracheae is taken to stretch into one end in seal closure close to sintering
Machine trolley charge level, and take the direction of tracheae air inlet perpendicular to sintering pallet charge level, convenient for taking tracheae from charge level in production
Gas nearby is taken, to monitor charge level negative pressure value.
In the present invention, the side or top of the adjusting bearing member of the adjustable anti-release apparatus are equipped with slot hole
The side of slot, anti-escape plate is mounted in the long hole slot for adjusting bearing member.Meanwhile the both sides of the edge interval setting of anti-escape plate is more
A groove, the shape of groove can be one kind in the various shapes such as rectangular, U-shaped or polygon.Preferably, groove is along anti-
The both sides of the edge of escape plate are uniformly arranged.The protrusion formed between the adjacent grooves of anti-escape plate side and the slot hole for adjusting bearing member
Slot coordinates so that anti-escape plate can preferably be mounted on and adjust on bearing member, and anti-escape plate can be according to adjusting bearing member
Long hole slot aperture in perpendicular where it around the rotary motion for adjusting bearing member and doing certain angle, i.e., anti-escape plate
Different angles are formed from horizontal plane as needed.The effect of the groove of the anti-escape plate other side is whole in order to work as anti-escape plate
When under lid, the reason of charge level will not be because of anti-escape plate and inhale less than required air is normally produced, cause production to be slipped up.
That is ensureing air circulation appropriate above sintering pallet.The width L of the anti-escape plate refers to anti-escape plate and adjusting
The junction of bearing member is to the vertical range between the opposite other end of anti-escape plate.
The utility model introduces escaping coefficient, and the escaping coefficient refers to combustion gas and escape upwards occurs in injection produces
Possibility probability value.Real-time escaping coefficient refers to current gas and the possibility probability value escaped upwards occurs.Escaping coefficient it is big
It is small, determine that anti-escape plate should be with the size of horizontal plane angle.Escaping coefficient value is bigger, anti-escape plate angle with horizontal plane
Value is answered smaller.This is because escaping coefficient value is bigger, indicates that combustion gas Escape Probability is higher, anti-escape plate should be laid flat at this time and push down combustion
Gas to prevent it from escaping upwards, i.e., answer smaller by anti-escape plate angle with horizontal plane value；Conversely, escaping coefficient value is smaller, combustion is indicated
Gas Escape Probability is lower, at this time not influence the production of charge level exhausting, should as far as possible erect anti-escape plate, reduce exhausting resistance
Power, i.e., anti-escape plate angle with horizontal plane value should be bigger.
In the present invention, the reality that control system is measured according to charge level negative pressure monitoring device and gas flow monitoring device
When data, calculate real-time escaping coefficient, by real-time escaping coefficient calculate to obtain current anti-escape plate should with formed by horizontal plane
Then angle should go out anti-escape plate side margins according to anti-escape plate with angle calcu-lation formed by horizontal plane and need the height being elevated
Degree, the lifting driving device for finally controlling adjustable anti-release apparatus export corresponding power, are driven and lifted by level-one drawstring
Bar moves up and down, and the setting of quiet pulley then ensure that lifting rod being capable of vertical up-or-down movement.Lifting rod does vertical up-or-down movement,
Two level drawstring and three-level drawstring can be driven to move therewith, to drive anti-escape plate to rotate around bearing member is adjusted,
I.e. anti-escape plate forms corresponding angle with horizontal plane as needed.In process of production, in order to not influence sintering pallet material
The exhausting in face produces, and reduces exhausting resistance, and the angle between anti-escape plate and horizontal plane is traditionally arranged to be more than 30 °.
Compared with prior art, the utility model has the advantages that：
1, resources effective utilization：Since the utility model is in such a way that real-time monitoring, anti-escape plate real-time control solve,
Once occurring the situation that injection section part bed permeability is bad, charge level negative pressure value is not high enough, this section of anti-escape plate in production
Respective action can be made in real time, pushing down combustion gas makes it that can not escape, and with the movement of sintering machine charge level, when abnormal charge level moves
It walks, when normal charge level enters, the combustion gas being held down, which will continue to enter in the bed of material, participates in assisted sintering production, to reduce resource wave
Take；
2, safety coefficient is high：The utility model carries out the combustion gas that charge level is blown according to product practice adaptive anti-escape
The possibility that combustion gas is largely up escaped effectively has been evaded in ease control, therefore gas such as CO, NO harmful in combustion gas is also
It will not permeate into workshop condition so that the safety coefficient of sintering machine production is effectively guaranteed.
In conclusion by using the adaptive adjustable anti-escape gas injection blowing apparatus of the utility model and method, can have
Effect solves the defect of the prior art, improves the safety coefficient and resource utilization of package unit system, it is ensured that assisted sintering effect.
The utility model is more safe and reliable compared with prior art, it is anticipated that it has great potential in future market.
Description of the drawings
Fig. 1 is the structural schematic diagram of the adaptive adjustable anti-escape gas injection blowing apparatus of the utility model；
Fig. 2 is the structural schematic diagram of adjustable anti-release apparatus in the utility model；
Fig. 3 is the partial schematic diagram of adjustable anti-release apparatus in the utility model；
Fig. 4 is the partial schematic diagram of combustion gas blowing device in the utility model；
Fig. 5 is the structural schematic diagram of charge level negative pressure monitoring device in the utility model；
Fig. 6 is anti-a kind of structural schematic diagram of design of escape plate in the utility model；
Fig. 7 is the structural schematic diagram of anti-escape plate another kind design in the utility model；
Fig. 8 is the structural schematic diagram of the third design of anti-escape plate in the utility model；
Fig. 9 is the structural schematic diagram that the utility model combustion gas injection tube is 3 gas fuel savings injection casing；
Figure 10 is the control system schematic diagram of the utility model；
Figure 11 is a kind of flow chart of the combustion gas blowing method of adaptive adjustable anti-escape of the utility model.
Reference numeral：1：Sintering pallet；2：Seal closure；3：Combustion gas blowing device；301：Combustion gas is blown manifold；302：Combustion
Branch pipe is blown in gas blowout；303：Combustion gas injection tube is arranged；304：Combustion gas injection tube；305：Combustion gas injection hole；306：(Multi-section retractable) fires
Casing is blown in gas blowout；4：Charge level negative pressure monitoring device；401：Signal picker；402：Take tracheae；5：Gas flow monitoring device；6：
Adjustable anti-release apparatus；601：Adjust bearing member；602：Anti- escape plate；60201：Groove；603：Three-level drawstring；604：Two level
Drawstring；605：Lifting rod；606：Level-one drawstring；607：Quiet pulley；608：Lift driving device； 7：Control system.
Specific implementation mode
The first embodiment according to the present utility model provides a kind of combustion gas injection dress of adaptive adjustable anti-escape
It sets：
A kind of combustion gas blowing device of adaptive adjustable anti-escape, the device include sintering pallet 1, seal closure 2, combustion
Gas blowout blowing apparatus 3.Combustion gas blowing device 3 includes combustion gas injection manifold 301, combustion gas injection branch pipe 302, combustion gas injection tube row 303.
Sintering pallet 1 is located in seal closure 2.Combustion gas injection manifold 301 is arranged in the outside of seal closure 2.Combustion gas injection tube row 303
It is arranged in the top of sintering pallet 1, and combustion gas injection tube row 303 is located in seal closure 2.Combustion gas is blown 302 one end of branch pipe and connects
It meets combustion gas injection manifold 301 and connects combustion gas injection tube row 303 with the other end.The device further includes adjustable anti-release apparatus 6.It can
The anti-release apparatus 6 of mode includes adjusting bearing member 601, anti-escape plate 602, three-level drawstring 603, two level drawstring 604, lifting rod
605, level-one drawstring 606, quiet pulley 607 and lifting driving device 608.It wherein adjusts bearing member 601 and is mounted on combustion gas injection tube
The top of row 303.Anti- escape plate 602 is mounted on the both sides for adjusting bearing member 601.It is drawn by three-level one end of two level drawstring 604
Rope 603 is connect with the anti-escape plate 602 for adjusting bearing member 601 both sides and the other end and the connection of the lifting rod of top 605.Lifting
Bar 605 is arranged in seal closure 2.Quiet pulley 607 is arranged above seal closure 2.Driving device 608 is lifted to be arranged in seal closure 2
Top or outside.One end of level-one drawstring 606 is connect with lifting rod 605 and the other end drives around quiet pulley 607 and lifting
Device 608 connects.
Preferably, which further includes the charge level negative pressure monitoring device 4 being arranged in 2 side of seal closure, and setting is being fired
The gas flow monitoring device 5 on branch pipe 302 is blown in gas blowout.
In the present invention, the charge level negative pressure monitoring device 4 includes signal picker 401 and takes tracheae 402.Signal
Collector 401 is mounted in the exterior side wall of seal closure 2.One end connection signal collector 401 and the other end for taking tracheae 402 are stretched
Enter in seal closure 2.It takes tracheae 402 to stretch into one end in seal closure 2 to be located between sintering pallet 1 and combustion gas injection tube row 303.
Preferably, taking the direction of tracheae air inlet perpendicular to 1 charge level of sintering pallet.
Preferably, the lifting rod 605 is horizontally disposed, two level drawstring 604 and level-one drawstring 606 with lifting rod 605
Vertical connection, quiet pulley 607 are arranged in the surface of level-one drawstring 606 and 605 tie point of lifting rod, and quiet pulley 607 with carry
Driving device 608 is drawn to be arranged in same level height.Lifting driving device 608 is driving motor.
Preferably, the side for adjusting bearing member 601 or top are provided with long hole slot.It is preferred that the side of anti-escape plate 602
Portion is mounted in the long hole slot for adjusting 601 side of bearing member, and anti-escape plate 602 can be surrounded in the perpendicular where it and be adjusted
Bearing member 601 rotates.
Preferably, multiple grooves 60201 are arranged in the both sides of the edge interval of the anti-escape plate 602.The shape of groove 60201
Shape is one kind of rectangular, U-shaped or polygon.It is preferred that groove 60201 is uniformly arranged along the both sides of the edge of anti-escape plate 602.
Preferably, combustion gas injection tube row 303 includes more combustion gas injection tubes 304.Combustion gas injection tube 304 is equipped with combustion gas
Injection hole 305.Preferably, 304 top of combustion gas injection tube for adjusting bearing member 601 and being mounted on combustion gas injection tube row 303.
It is preferred that every 304 top of combustion gas injection tube is set, there are one adjust bearing member 601.601 both sides of each adjusting bearing member are equipped with anti-
Escape plate 602.
In the present invention, combustion gas injection tube 304 is that the combustion gas of 2 sections or 2 sections or more is blown casing 306.Combustion gas is blown
Casing 306 uses the structure of telescopic tube.Preferably, each section of combustion gas injection casing 306 is equipped with combustion gas injection hole
305。
Preferably, combustion gas injection manifold 301 is equipped with 1-10 root combustion gas and is blown branch pipe 302, preferably 2-8 roots gas injection
Blow branch pipe 302.Preferably, gas flow monitoring device 5 there are one being set on every combustion gas injection branch pipe 302.It is preferred that every combustion
Gas blowout is blown opposite 2 side of seal closure of branch pipe 302 and is set there are one charge level negative pressure monitoring device 4.
Preferably, every combustion gas injection tube row 303 is equipped with 2-50 root combustion gas injection tube 304, and preferably 3-20 roots fire
Gas blowout blowpipe 304.Preferably, every combustion gas injection tube 304 is equipped with 2-100 combustion gas injection hole 305, and preferably 3-50 is a
Combustion gas injection hole 305.
Preferably, the gas flow monitoring device 5 is flow-through orifice.
In the present invention, which further includes control system 7, control system 7 and charge level negative pressure monitoring device 4, combustion
Throughput monitoring device 5, lifting driving device 608 connect, and control the operation of lifting driving device 608.
In this application, the total length (or running length of sintering pallet) of sintering pallet is 70-140 meters, preferably
It is 80-130 meters, it is 90-120 meters more preferable.The sum of the length of all trolleys on the total length market value sintering machine of sintering pallet.
In the present invention, the length of lifting rod can be of same size with sintering pallet, can also be slightly shorter than and burn
Tie the width of machine trolley.The length of lifting rod is shorter 0-100cm than the width of sintering pallet, preferably 3-50cm, more preferably
5-40cm。
Second of embodiment according to the present utility model provides a kind of combustion gas injection side of adaptive adjustable anti-escape
Method：
A method of the combustion gas blowing method of adaptive adjustable anti-escape uses above-mentioned combustion gas blowing device, the party
Method includes the following steps：
1) device brings into operation, and combustion gas blowing device 3 starts to be blown combustion gas, and charge level negative pressure monitoring device 4 in real time burn by monitoring
The negative pressure value P of 1 charge level of machine trolley is tied, gas flow monitoring device 5 monitors gas injection wind drift magnitude W, calculates the reality of combustion gas in real time
When escaping coefficient k：
In formula：K is escaping coefficient；W is gas injection wind drift magnitude；P is charge level negative pressure value；
2) according to real-time escaping coefficient k calculate to obtain current anti-escape plate 602 should with angle α formed by horizontal plane, simultaneously
Measurement obtains the width L of anti-escape plate 602：
3) side margins for calculating anti-escape plate 602 need the height H promoted：
H=L*sin α；
In formula：H is hoisting depth；L is the width of anti-escape plate；α is the angle of anti-escape plate and horizontal plane；
4) control system 7 lifts 608 output power of driving device by control, by 605 upward vertical-lift of lifting rod, from
And anti-escape plate 602 is driven to rotate around adjusting bearing member 601, final anti-escape plate 602 forms angle with horizontal plane
α。
In the above-mentioned methods, calculating to obtain current anti-escape plate 602 according to real-time escaping coefficient k described in step 2) should be with
Angle α formed by horizontal plane is specially：
K points of escaping coefficient is x grade；Correspondingly, size setting x of 602 angle with horizontal plane α of anti-escape plate is corresponding
Theoretical angle；Wherein：X is 2-5, preferably 3-4；
If escaping coefficient k is the first estate, control system 7 controls anti-escape plate 602 by lifting driving device 608
The size of angle with horizontal plane α is the first theoretical angle；
If escaping coefficient k is the second grade, control system 7 controls anti-escape plate 602 by lifting driving device 608
The size of angle with horizontal plane α is the second theoretical angle；
……
If escaping coefficient k is xth grade, control system 7 controls anti-escape plate 602 by lifting driving device 608
The size of angle with horizontal plane α is xth theory angle.
Preferably, escaping coefficient k points are 4 grades, and the first estate is k ＜ 10, and the second grade is 10≤k ＜ 30, the
Three grades are 30≤k ＜ 50, and the fourth estate is k >=50 or more.Correspondingly, the size of 602 angle with horizontal plane α of anti-escape plate is set
4 theoretical angles are set, the first theoretical angle is 75 α≤90 ° ＜, and the second theoretical angle is 60 α≤75 ° ＜, third theory angle
For 45 α≤60 ° ＜, the 4th theoretical angle is 30 α≤45 ° ＜.
Embodiment 1
As shown in figs. 1 and 4, a kind of combustion gas blowing device of adaptive adjustable anti-escape, the device include sintering board
Vehicle 1, seal closure 2, combustion gas blowing device 3.Combustion gas blowing device 3 includes combustion gas injection manifold 301, combustion gas injection branch pipe 302, combustion
Gas blowout blowpipe row 303.Sintering pallet 1 is located in seal closure 2.Combustion gas injection manifold 301 is arranged in the outside of seal closure 2.Combustion
Gas blowout blowpipe row 303 is arranged in the top of sintering pallet 1, and combustion gas injection tube row 303 is located in seal closure 2.Combustion gas is blown
302 one end of branch pipe connection combustion gas injection manifold 301 connects combustion gas injection tube row 303 with the other end.303 packet of combustion gas injection tube row
Include more combustion gas injection tubes 304.Combustion gas injection tube 304 is equipped with combustion gas injection hole 305.The device further includes being arranged in seal closure
The charge level negative pressure monitoring device 4 of 2 sides, and be arranged and be blown the gas flow monitoring device 5 on branch pipe 302 in combustion gas.The combustion
Throughput monitoring device 5 is flow-through orifice.The total length (or running length of sintering pallet) of sintering pallet is 100 meters.
As shown in figure 5, the charge level negative pressure monitoring device 4 includes signal picker 401 and takes tracheae 402.Signal acquisition
Device 401 is mounted in the exterior side wall of seal closure 2.One end connection signal collector 401 and the other end for taking tracheae 402 stretch into
In seal closure 2.It takes tracheae 402 to stretch into one end in seal closure 2 to be located between sintering pallet 1 and combustion gas injection tube row 303.And
Take the direction of 402 air inlet of tracheae perpendicular to 1 charge level of sintering pallet.
As shown in Figures 2 and 3, which further includes adjustable anti-release apparatus 6.Adjustable anti-release apparatus 6 includes adjusting
Bearing member 601, anti-escape plate 602, three-level drawstring 603, two level drawstring 604, lifting rod 605, level-one drawstring 606, quiet pulley
607 and lifting driving device 608.Wherein adjust the top that bearing member 601 is mounted on combustion gas injection tube row 303.Anti- escape plate
602 are mounted on the both sides for adjusting bearing member 601.One end of two level drawstring 604 passes through three-level drawstring 603 and adjusting bearing member 601
The connection of anti-escape plate 602 of both sides and the other end and the lifting rod of top 605 connect.Lifting rod 605 is arranged in seal closure 2
It is interior.Quiet pulley 607 is arranged above seal closure 2.Lifting driving device 608 is arranged at the top of seal closure 2.Level-one drawstring 606
One end connect with lifting rod 605 and the other end around quiet pulley 607 with lift driving device 608 connect.The lifting rod 605
Horizontally disposed, two level drawstring 604 and level-one drawstring 606 are with 605 vertical connection of lifting rod, and the setting of quiet pulley 607 is in level-one drawing
The surface of rope 606 and 605 tie point of lifting rod, and quiet pulley 607 is arranged with lifting driving device 608 in same level height
Degree.The side for adjusting bearing member 601 is provided with long hole slot.The side of anti-escape plate 602, which is mounted on, adjusts 601 side of bearing member
Long hole slot in, anti-escape plate 602 in the perpendicular where it can surround adjust bearing member 601 rotate.It is described
Adjust 304 top of combustion gas injection tube that bearing member 601 is mounted on combustion gas injection tube row 303.Every 304 top of combustion gas injection tube is set
There are one adjust bearing member 601.Each 601 both sides of bearing member that adjust are equipped with anti-escape plate 602.
As shown in fig. 6, multiple grooves 60201 are arranged in the both sides of the edge interval of the anti-escape plate 602.Groove 60201
Shape is rectangular.Groove 60201 is uniformly arranged along the both sides of the edge of anti-escape plate 602.
As shown in figure 9, the combustion gas that combustion gas injection tube 304 is 3 sections is blown casing 306.Combustion gas is blown casing 306 using flexible
The structure of formula casing.Each section that combustion gas is blown casing 306 is equipped with combustion gas injection hole 305.
Combustion gas is blown manifold 301 and is equipped with 3 combustion gas injection branch pipes 302.There are one being set on every combustion gas injection branch pipe 302
Gas flow monitoring device 5.Opposite 2 side of seal closure of every combustion gas injection branch pipe 302 sets that there are one charge level negative pressure monitoring dresses
Set 4.Every combustion gas injection tube row 303 is equipped with 8 combustion gas injection tubes 304.Every combustion gas injection tube 304 is equipped with 5 combustion gas
Injection hole 305.
Embodiment 2
Embodiment 1 is repeated, only the device further includes control system 7, control system 7 and charge level negative pressure monitoring device 4, combustion
Throughput monitoring device 5, lifting driving device 608 connect, and control the operation of lifting driving device 608.
Embodiment 3
As shown in fig. 7, repeating embodiment 2, multiple grooves 60201 are arranged in the both sides of the edge interval of the anti-escape plate 602,
The shape of groove 60201 is U-shaped.Groove 60201 is uniformly arranged along the both sides of the edge of anti-escape plate 602.
Embodiment 4
As shown in figure 8, repeating embodiment 2, multiple grooves 60201 are arranged in the both sides of the edge interval of the anti-escape plate 602,
The shape of groove 60201 is polygon.Groove 60201 is uniformly arranged along the both sides of the edge of anti-escape plate 602.
Embodiment 5
A kind of combustion gas blowing method of adaptive adjustable anti-escape, using the device in embodiment 2, this method include with
Lower step：
1) device brings into operation, and combustion gas blowing device 3 starts to be blown combustion gas, and charge level negative pressure monitoring device 4 in real time burn by monitoring
The negative pressure value P of 1 charge level of machine trolley is tied, gas flow monitoring device 5 monitors gas injection wind drift magnitude W, calculates the reality of combustion gas in real time
When escaping coefficient k：
In formula：K is escaping coefficient；W is gas injection wind drift magnitude；P is charge level negative pressure value；
2) according to real-time escaping coefficient k calculate to obtain current anti-escape plate 602 should with angle α formed by horizontal plane, simultaneously
Measurement obtains the width L of anti-escape plate 602：
K points of escaping coefficient is 4 grades, and the first estate is k ＜ 10, and the second grade is 10≤k ＜ 30, the tertiary gradient 30
≤ k ＜ 50, the fourth estate are k >=50 or more；Correspondingly, 4 theories are arranged in the size of 602 angle with horizontal plane α of anti-escape plate
Angle, the first theoretical angle are 75 α≤90 ° ＜, and the second theoretical angle is 60 α≤75 ° ＜, third theory angle be 45 ＜ α≤
60 °, the 4th theoretical angle is 30 α≤45 ° ＜；
If escaping coefficient k is the first estate, the size of 602 angle with horizontal plane α of anti-escape plate is the first theoretical folder
Angle；
If escaping coefficient k is the second grade, the size of 602 angle with horizontal plane α of anti-escape plate is the second theoretical folder
Angle；
If escaping coefficient k is the tertiary gradient, the size of 602 angle with horizontal plane α of anti-escape plate is pressed from both sides for third theory
Angle；
If escaping coefficient k is the fourth estate, the size of 602 angle with horizontal plane α of anti-escape plate is the 4th theoretical folder
Angle；
3) side margins for calculating anti-escape plate 602 need the height H promoted：
H=L*sin α；
In formula：H is hoisting depth；L is the width of anti-escape plate；α is that anti-escape plate should be with the angle of horizontal plane；
4) control system 7 lifts 608 output power of driving device by control, by 605 upward vertical-lift of lifting rod, from
And anti-escape plate 602 is driven to rotate around adjusting bearing member 601, final anti-escape plate 602 forms angle with horizontal plane
α。
Claims (25)
1. a kind of combustion gas blowing device of adaptive adjustable anti-escape, the device include sintering pallet (1), seal closure (2),
Combustion gas blowing device (3), combustion gas blowing device (3) include combustion gas injection manifold (301), combustion gas injection branch pipe (302), gas injection
Blowpipe arranges (303), and sintering pallet (1) is located in seal closure (2), and combustion gas is blown manifold (301) and is arranged in the outer of seal closure (2)
Side, combustion gas injection tube arranges (303) setting in the top of sintering pallet (1), and combustion gas injection tube row (303) is located at seal closure
(2) in, combustion gas injection branch pipe (302) one end connection combustion gas injection manifold (301) connects combustion gas injection tube row with the other end
(303)；It is characterized in that：The device further includes adjustable anti-release apparatus (6)；Adjustable anti-release apparatus (6) includes adjusting
Bearing member (601), anti-escape plate (602), three-level drawstring (603), two level drawstring (604), lifting rod (605), level-one drawstring
(606), quiet pulley (607) and lifting driving device (608)；Bearing member (601) is wherein adjusted to arrange mounted on combustion gas injection tube
(303) top, anti-escape plate (602) are mounted on the both sides for adjusting bearing member (601)；One end of two level drawstring (604) passes through
Three-level drawstring (603) is connect with the anti-escape plate (602) for adjusting bearing member (601) both sides and the lifting rod of the other end and top
(605) it connects；Lifting rod (605) setting is in seal closure (2), and above seal closure (2), lifting is driven for quiet pulley (607) setting
Dynamic device (608) is arranged at the top or outside of seal closure (2), one end of level-one drawstring (606) connect with lifting rod (605) and
The other end connect around quiet pulley (607) with lifting driving device (608)；
Wherein：The total length of sintering pallet (1) is 70-140 meters.
2. the apparatus according to claim 1, it is characterised in that：The device further includes material of the setting in seal closure (2) side
Face negative pressure monitoring device (4), and gas flow monitoring device (5) of the setting on combustion gas injection branch pipe (302).
3. the apparatus of claim 2, it is characterised in that：The charge level negative pressure monitoring device (4) includes signal acquisition
Device (401) and tracheae (402) is taken, signal picker (401) is mounted in the exterior side wall of seal closure (2), takes tracheae (402)
One end connection signal collector (401) and the other end stretch into seal closure (2), and tracheae (402) is taken to stretch into one in seal closure (2)
End is between sintering pallet (1) and combustion gas injection tube row (303).
4. device according to claim 3, it is characterised in that：Take the direction of tracheae (402) air inlet perpendicular to sintering machine
Trolley (1) charge level.
5. according to the device described in any one of claim 1-4, it is characterised in that：The lifting rod (605) is horizontally disposed, and two
Grade drawstring (604) and level-one drawstring (606) are with lifting rod (605) vertical connection, and quiet pulley (607) setting is in level-one drawstring
(606) with the surface of lifting rod (605) tie point, and quiet pulley (607) with lifting driving device (608) be arranged in same water
Flat height.
6. according to the device described in any one of claim 1-4, it is characterised in that：The side for adjusting bearing member (601)
Or top is provided with long hole slot；The side of anti-escape plate (602) is mounted in the long hole slot for adjusting bearing member (601), anti-escape plate
(602) adjusting bearing member (601) can be surrounded in the perpendicular where it to rotate.
7. device according to claim 5, it is characterised in that：The side for adjusting bearing member (601) or top are provided with
Long hole slot；The side of anti-escape plate (602) is mounted in the long hole slot for adjusting bearing member (601), and anti-escape plate (602) is in its institute
Perpendicular in can surround adjust bearing member (601) rotate.
8. device according to claim 6, it is characterised in that：The both sides of the edge interval of the anti-escape plate (602) is arranged
Multiple grooves (60201), the shape of groove (60201) are one kind of rectangular, U-shaped or polygon；Groove (60201) is along anti-escape
The both sides of the edge of ease plate (602) are uniformly arranged.
9. device according to claim 7, it is characterised in that：The both sides of the edge interval of the anti-escape plate (602) is arranged
Multiple grooves (60201), the shape of groove (60201) are one kind of rectangular, U-shaped or polygon；Groove (60201) is along anti-escape
The both sides of the edge of ease plate (602) are uniformly arranged.
10. the device according to any one of claim 1-4,7-9, it is characterised in that：Combustion gas injection tube arranges (303)
More combustion gas injection tubes (304), combustion gas injection tube (304) are equipped with combustion gas injection hole (305)；The adjusting bearing member (601)
Combustion gas injection tube (304) top of (303) is arranged mounted on combustion gas injection tube.
11. device according to claim 5, it is characterised in that：It includes more combustion gas injection tubes that combustion gas injection tube, which arranges (303),
(304), combustion gas injection tube (304) is equipped with combustion gas injection hole (305)；The adjusting bearing member (601) is blown mounted on combustion gas
Pipe arranges combustion gas injection tube (304) top of (303).
12. device according to claim 6, it is characterised in that：It includes more combustion gas injection tubes that combustion gas injection tube, which arranges (303),
(304), combustion gas injection tube (304) is equipped with combustion gas injection hole (305)；The adjusting bearing member (601) is blown mounted on combustion gas
Pipe arranges combustion gas injection tube (304) top of (303).
13. device according to claim 10, it is characterised in that：It is adjusted there are one setting on every combustion gas injection tube (304) top
Save bearing member (601)；Each bearing member (601) both sides that adjust are equipped with anti-escape plate (602).
14. device according to claim 11 or 12, it is characterised in that：Every combustion gas injection tube (304) top is equipped with one
A adjusting bearing member (601)；Each bearing member (601) both sides that adjust are equipped with anti-escape plate (602).
15. device according to claim 10, it is characterised in that：Combustion gas injection tube (304) is the combustion of 2 sections or 2 sections or more
Casing (306) is blown in gas blowout, and combustion gas is blown the structure that casing (306) uses telescopic tube；And/or
Combustion gas is blown manifold (301) and is equipped with 1-10 root combustion gas injection branch pipe (302).
16. according to the device described in any one of claim 11-13, it is characterised in that：Combustion gas injection tube (304) is 2 sections or 2
Combustion gas injection casing (306) more than section, combustion gas are blown the structure that casing (306) uses telescopic tube；And/or
Combustion gas is blown manifold (301) and is equipped with 1-10 root combustion gas injection branch pipe (302).
17. device according to claim 15, it is characterised in that：Each section that combustion gas is blown casing (306) is equipped with combustion
Gas blowout aperture blowing (305)；And/or
Combustion gas is blown manifold (301) and is equipped with 2-8 root combustion gas injection branch pipe (302).
18. device according to claim 16, it is characterised in that：Each section that combustion gas is blown casing (306) is equipped with combustion
Gas blowout aperture blowing (305)；And/or
Combustion gas is blown manifold (301) and is equipped with 2-8 root combustion gas injection branch pipe (302).
19. the device according to claim 17 or 18, it is characterised in that：Every combustion gas injection branch pipe (302) is equipped with one
A gas flow monitoring device (5)；It is negative that opposite seal closure (2) side of every combustion gas injection branch pipe (302) sets that there are one charge levels
Press monitoring device (4).
20. device according to claim 10, it is characterised in that：Every combustion gas injection tube row (303) is equipped with 2-50 roots
Combustion gas injection tube (304)；Every combustion gas injection tube (304) is equipped with 2-100 combustion gas injection hole (305).
21. according to the device described in any one of claim 11-13,15,17-18, it is characterised in that：Every combustion gas injection tube
It arranges (303) and is equipped with 2-50 root combustion gas injection tubes (304)；Every combustion gas injection tube (304) is equipped with 2-100 combustion gas injection hole
(305)。
22. device according to claim 16, it is characterised in that：Every combustion gas injection tube row (303) is equipped with 2-50 roots
Combustion gas injection tube (304)；Every combustion gas injection tube (304) is equipped with 2-100 combustion gas injection hole (305).
23. the device according to claim 20 or 22, it is characterised in that：Every combustion gas injection tube row (303) is equipped with 3-
20 combustion gas injection tubes (304)；Every combustion gas injection tube (304) is equipped with 3-50 combustion gas injection hole (305).
24. device according to claim 21, it is characterised in that：Every combustion gas injection tube row (303) is equipped with 3-20 roots
Combustion gas injection tube (304)；Every combustion gas injection tube (304) is equipped with 3-50 combustion gas injection hole (305).
25. according to the device described in any one of claim 2-4, it is characterised in that：The gas flow monitoring device (5) is
Flow-through orifice；And/or
The device further includes control system (7), control system (7) and charge level negative pressure monitoring device (4), gas flow monitoring device
(5), lifting driving device (608) connects, and controls the operation of lifting driving device (608).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721577906.5U CN207713789U (en) | 2017-11-23 | 2017-11-23 | A kind of combustion gas blowing device of adaptive adjustable anti-escape |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721577906.5U CN207713789U (en) | 2017-11-23 | 2017-11-23 | A kind of combustion gas blowing device of adaptive adjustable anti-escape |
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|---|---|
| CN207713789U true CN207713789U (en) | 2018-08-10 |
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ID=63061996
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721577906.5U Active CN207713789U (en) | 2017-11-23 | 2017-11-23 | A kind of combustion gas blowing device of adaptive adjustable anti-escape |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110345766A (en) * | 2019-07-30 | 2019-10-18 | 中冶长天国际工程有限责任公司 | Combustion gas blowing the cover anti-escape system of pressure type and its control method against the wind |
| CN110343852A (en) * | 2019-07-30 | 2019-10-18 | 中冶长天国际工程有限责任公司 | A kind of anti-escape system of blow combustion gas and its control method |
-
2017
- 2017-11-23 CN CN201721577906.5U patent/CN207713789U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110345766A (en) * | 2019-07-30 | 2019-10-18 | 中冶长天国际工程有限责任公司 | Combustion gas blowing the cover anti-escape system of pressure type and its control method against the wind |
| CN110343852A (en) * | 2019-07-30 | 2019-10-18 | 中冶长天国际工程有限责任公司 | A kind of anti-escape system of blow combustion gas and its control method |
| CN110345766B (en) * | 2019-07-30 | 2021-07-20 | 中冶长天国际工程有限责任公司 | Hood top wind pressure type anti-escape system for gas injection and control method thereof |
| CN110343852B (en) * | 2019-07-30 | 2021-07-20 | 中冶长天国际工程有限责任公司 | Gas anti-escape system of blowing cover and control method thereof |
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