CN207698752U - A kind of original blanket auto-conveying apparatus - Google Patents
A kind of original blanket auto-conveying apparatus Download PDFInfo
- Publication number
- CN207698752U CN207698752U CN201721833285.2U CN201721833285U CN207698752U CN 207698752 U CN207698752 U CN 207698752U CN 201721833285 U CN201721833285 U CN 201721833285U CN 207698752 U CN207698752 U CN 207698752U
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- Prior art keywords
- slide rail
- needle
- unilateral
- horizontal slide
- longitudinal slide
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- 238000010438 heat treatment Methods 0.000 claims abstract description 44
- 238000000465 moulding Methods 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 21
- 230000007306 turnover Effects 0.000 claims abstract description 11
- 230000006978 adaptation Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000004809 Teflon Substances 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000001467 acupuncture Methods 0.000 description 2
- 238000005253 cladding Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000009347 mechanical transmission Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a kind of former blanket auto-conveying apparatus, including unilateral longitudinal slide rail, horizontal slide rail, material supporting rack, several catching robots, several needle thorns carry head, hydraulic molding machine and Hot-blast Heating machine, the unilateral side longitudinal slide rail and the horizontal slide rail are arranged vertically, the unilateral side longitudinal slide rail and the horizontal slide rail are fixed by rack, the Hot-blast Heating machine is arranged on a side position of the horizontal slide rail, the material supporting rack is arranged on the centre position of the unilateral longitudinal slide rail and the horizontal slide rail, the hydraulic molding machine is arranged on an end position of the unilateral longitudinal slide rail, it is installed on lifting gear in the horizontal slide rail, the catching robot is coordinated by turnover device and the unilateral longitudinal slide rail, the needle thorn is carried head and is coordinated with the lifting gear.The original blanket auto-conveying apparatus can reduce operation number, reduce operator's labor intensity, reduce producing line beat, improve efficiency, bad operating environment is isolated.
Description
Technical field
The utility model is related to automobile production ancillary equipment field, specially a kind of former blanket auto-conveying apparatus.
Background technology
In the production of automobile original blanket, former blanket can be heated, heating time about 45S, is molded using Cycling hot-blast heating equipment
Machine is molded pressurize about 33S, and maximum open hour 29S after heating, in addition rear procedures, whole production line beat about needs two
Operator operate 75S, since former blanket size is larger, thus need two operators back and forth heater, molding machine, rear process it
Between operation, which results in heater, molding machines to need to wait for operator, influences the beat of producing line, and operator first will when operation
Former blanket is placed in heating net and heats, and then will be molded in the former blanket pickup heated overturning conveyance to shaping mould, then take molding
Part does rear process processing, and operator's needs go to rear process from preceding process and work continuously, and operation number is more, forward and backward work
The operation number of sequence at least needs 2 people, and operator's labor intensity is larger, and beat is longer, and efficiency is low, the temperature by heating furnace compared with
Height, operator needs to endure high-temperature baking when summer, influences the health of operator.
Utility model content
The purpose of this utility model is to provide a kind of former blanket auto-conveying apparatus, to solve to propose in above-mentioned background technology
The problem of.
To achieve the above object, the utility model provides the following technical solutions：A kind of original blanket auto-conveying apparatus, including list
Side longitudinal slide rail, horizontal slide rail, material supporting rack, several catching robots, several needles thorn are carried head, hydraulic molding machine and hot wind and are added
Heat engine, the unilateral side longitudinal slide rail and the horizontal slide rail are arranged vertically, and the unilateral side longitudinal slide rail and the horizontal slide rail are equal
It is fixed by rack, the Hot-blast Heating machine is arranged on a side position of the horizontal slide rail, and the material supporting rack is arranged in institute
On the centre position for stating unilateral longitudinal slide rail and the horizontal slide rail, the hydraulic molding machine is arranged in described unilateral longitudinal sliding
On one end position of rail, be installed on lifting gear in the horizontal slide rail, the catching robot by turnover device with it is described
Unilateral longitudinal slide rail cooperation, the needle thorn are carried head and are coordinated with the lifting gear.
Preferably, it is installed on driving device in the unilateral longitudinal slide rail and the horizontal slide rail, driving device uses
Chain drive.
Preferably, it includes that needle thorn barrow, needle thorn cylinder and syringe needle, the needle pierce cylinder and institute that the needle thorn, which carries head,
Two side positions for stating needle thorn barrow are detachably connected, and the needle thorn cylinder coordinates with punch block, and the syringe needle is installed in the needle
On frame, the bottom of the needle thorn barrow offers the recessing groove being adapted to the syringe needle.
Preferably, the turnover device includes tumble cylinder, overturning rack and torsion shaft, the catching robot and institute
The end connection of torsion shaft is stated, if having described turn over equipped with dry bearing, the middle part key connection of the torsion shaft on the torsion shaft
Rotating disk, the turning gear are engaged with the overturning rack, and the overturning rack coordinates with the tumble cylinder.
Compared with prior art, the utility model has the beneficial effects that：The original blanket auto-conveying apparatus is in use, unilateral vertical
It is used to the former blanket after heating by Hot-blast Heating machine being quickly transported to above molding die to sliding rail, the quantity of catching robot
It it is 4, the crawl for the former blanket after being heated and overturning work, the quantity that needle thorn carries head is 16, pierces and carries in needle
The both sides of head are configured with 4 former blanket correction positioning devices, positioning device frequency of use in the Transporting equipment of cloth blanketing of rectifying a deviation
Height is existing mature technology, and needle thorn carries the heating net that head is used to navigate to the former blanket conveyance before heating Hot-blast Heating machine,
Material supporting rack is used for support original blanket tail end, and when former blanket is conveyed by unilateral longitudinal slide rail, material supporting rack, which just plays, holds up former blanket
Effect, avoids former blanket from being fallen in the heating net to the distance between hydraulic molding machine of storage heater, and material supporting rack is roller knot
Structure, the PE glue surfaces heated after former blanket heating need the contact support mechanism that tiles downward, the roller on material supporting rack to use Teflon material
The processing of matter cladding is realized and contact with former blanket and inadherent effect, hydraulic molding machine are molded for the former blanket after heating, and
Hot-blast Heating machine can inherently do upper and lower net circulation action, and for the heating of former blanket, former blanket heats out from Hot-blast Heating machine
After be crawled manipulator and capture and overturn 180 degree, rotary movement is realized by turnover device, is passed through and is controlled tumble cylinder and drive
It overturns rack to decline, so that the turning gear engaged with overturning rack drives torsion shaft rotation, thereby realizes crawl
The rotary movement of manipulator so that catching robot can do 180 degree rotation, and catching robot is driven by chain drive in list
It being fast moved in the longitudinal slide rail of side, chain drive is widely used in mechanical transmission equipment, is the prior art of maturation,
Former blanket reaches after material supporting rack at hydraulic molding machine, at this time control catching robot unclamp, former blanket fall upper and lower mold it
Between, then former blanket is molded by hydraulic molding machine, and then catching robot exits hydraulic molding machine and is back to above material supporting rack
Hydraulic molding machine is waited for mold shaped article, needle thorn carries production of the head in the heating net that catching robot catches away Hot-blast Heating machine
Start needle after product and pierce next former blanket, former blanket is moved in the heating net of Hot-blast Heating machine and is heated, is thereby realized
The purpose quickly produced, needle thorn are carried head and are designed thorn using double cylinders, and four rows, four row, 16 needle thorns carry head and supply have 64
The size of the former blanket of acupuncture points, most large needle thorn is about 2000*2000, and can be pierced and be carried into the hand-manipulating of needle manually according to various sizes of former blanket
The position adjustment of head；The present apparatus can reduce operation number, and operation number is reduced to 1 people by 2 people, improves human resources utilization
Rate, and reduce cost of labor, reduces operator's labor intensity, equipment realize heating before, the full-automatic conveyance before molding, preceding work
Sequence is operated without operator, is completed by transport device, and operator need to only do rear process processing, can reduce producing line beat, improve work
Make efficiency, producing line beat only needs 62S, and heater, molding machine are without waiting for wasting, and utilization rate of equipment and installations is high, and operator need not lean on
Nearly heating furnace need to only do rear process processing, and operating environment is opposite to make moderate progress.
Description of the drawings
FIG. 1 is a schematic structural view of the utility model.
Fig. 2 is the structural schematic diagram after Fig. 1 removes hydraulic molding machine and Hot-blast Heating machine.
Fig. 3 is the structural schematic diagram that the utility model needle thorn carries head.
Fig. 4 is the utility model catching robot, torsion shaft, overturns rack, the structural schematic diagram that tumble cylinder coordinates.
Fig. 5 is the postrotational structural schematic diagrams of Fig. 2.
In figure：1, unilateral longitudinal slide rail, 2, catching robot, 3, needle thorn carry head, 4, material supporting rack, 5, hydraulic molding machine,
6, Hot-blast Heating machine, 7, horizontal slide rail, 8, lifting gear, 9, former blanket, 10, rack, 11, needle pierce barrow, 12, needle pierce cylinder,
13, punch block, 14, syringe needle, 15, recessing groove, 16, torsion shaft, 17, bearing, 18, turning gear, 19, overturning rack, 20, overturning gas
Cylinder.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
- 5 are please referred to Fig.1, the utility model provides a kind of technical solution：A kind of original blanket auto-conveying apparatus, including unilateral side
Longitudinal slide rail 1, horizontal slide rail 7, material supporting rack 4, several catching robots 2, several needles thorn carry head 3, hydraulic molding machine 5 and heat
Wind heater 6, the unilateral side longitudinal slide rail 1 and the horizontal slide rail 7 are arranged vertically, the unilateral side longitudinal slide rail 1 and the cross
It is fixed to sliding rail 7 by rack 10, the Hot-blast Heating machine 6 is arranged on a side position of the horizontal slide rail 7, the support
Rack 4 is arranged on the centre position of the unilateral longitudinal slide rail 1 and the horizontal slide rail 7, and the hydraulic molding machine 5 is arranged
On an end position of the unilateral longitudinal slide rail 1, lifting gear 8, the catching robot are installed in the horizontal slide rail 7
2 are coordinated by turnover device and the unilateral longitudinal slide rail 1, and the needle thorn is carried head 3 and coordinated with the lifting gear 8, described
Driving device is installed in unilateral longitudinal slide rail 1 and the horizontal slide rail 7, driving device uses chain drive, described
It includes needle thorn barrow 11, needle thorn cylinder 12 and syringe needle 14 that needle thorn, which carries head 3, and the needle thorn cylinder 12 is carried with needle thorn
Two side positions of frame 11 are detachably connected, and the needle thorn cylinder 12 coordinates with punch block 13, and the syringe needle 14 is installed in the punch block
On 13, the bottom of the needle thorn barrow 11 offers the recessing groove 15 being adapted to the syringe needle 14, and the turnover device includes
Tumble cylinder 20, overturning rack 19 and torsion shaft 16, the catching robot 2 are connect with the end of the torsion shaft 16, institute
If stating equipped with dry bearing 17 on torsion shaft 16, the middle part key connection of the torsion shaft 16 has the turning gear 18, described to turn over
Rotating disk 18 is engaged with the overturning rack 19, and the overturning rack 19 coordinates with the tumble cylinder 20.
Operation principle：When using the original blanket auto-conveying apparatus, unilateral longitudinal slide rail 1 will be for that will pass through Hot-blast Heating machine
Former blanket after 6 heating is quickly transported to above molding die, and the quantity of catching robot 2 is 4, for the original after being heated
The crawl and overturning work of blanket 9, the quantity that needle thorn carries head 3 is 16, and the both sides that head 3 is carried in needle thorn are configured with 4 former blankets
Correction positioning device, correction positioning device frequency of use in the Transporting equipment of cloth blanketing is high, is existing mature technology, needle thorn
It carries head 3 and is used to transport the former blanket 9 before heating the heating net for navigating to Hot-blast Heating machine 6, material supporting rack 4 is used for support original blanket
9 tail ends, when former blanket 9 is conveyed by unilateral longitudinal slide rail 1, material supporting rack 4 just plays the role of holding up former blanket 9, avoids former blanket 9
It is fallen in the heating net to the distance between hydraulic molding machine 5 of storage heater 6, material supporting rack 4 is drum structure, and former blanket 9 adds
The PE glue surfaces heated after heat need the contact support mechanism that tiles downward, and the roller on material supporting rack 4 is using at Teflon material cladding
Reason is realized and contact with former blanket 9 and inadherent effect, and hydraulic molding machine 5 is molded for the former blanket after heating, and hot wind adds
Heat engine 6 can inherently do upper and lower net circulation action, and for the heating of former blanket 9, former blanket 9 is after the heating out of Hot-blast Heating machine 6
It is crawled manipulator 2 to capture and overturn 180 degree, rotary movement is realized by turnover device, by controlling 20 band of tumble cylinder
Dynamic overturning rack 19 declines, so that the turning gear 18 engaged with overturning rack 19 drives torsion shaft 16 to rotate, thus
Realize the rotary movement of catching robot 2 so that catching robot 2 can do 180 degree rotation, and catching robot 2 is driven by chain
Dynamic device drive fast moves in unilateral longitudinal slide rail 1, and chain drive is widely used in mechanical transmission equipment, is
The ripe prior art, former blanket 9 reach after material supporting rack 4 at hydraulic molding machine 5, control catching robot 2 at this time and unclamp, former
Blanket 9 is fallen between upper and lower mold, then former blanket 9 is molded by hydraulic molding machine 5, then catching robot 2 exit oil pressure at
Type machine 5 is back to 4 top of material supporting rack and hydraulic molding machine 5 is waited for mold shaped article, and needle thorn is carried head 3 and grabbed in catching robot 2
Beginning needle pierces next former blanket 9 after walking the product in the heating net of Hot-blast Heating machine 6, and former blanket 9 is moved to Hot-blast Heating machine 6
It being heated in heating net, thereby realizes the purpose quickly produced, needle thorn is carried head 3 and is designed thorn using double cylinders, and four
Four row of row, 16 needle thorns carry head 3 for having 64 acupuncture points, and the size of the former blanket of most large needle thorn is about 2000*2000, and can root
Pierce the position adjustment for carrying head 3 into the hand-manipulating of needle manually according to various sizes of former blanket.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is appreciated that can these embodiments be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (4)
1. a kind of original blanket auto-conveying apparatus, including unilateral longitudinal slide rail（1）, horizontal slide rail（7）, material supporting rack（4）, several crawls
Manipulator（2）, several needles thorn carry head（3）, hydraulic molding machine（5）And Hot-blast Heating machine（6）, it is characterised in that：The list
Side longitudinal slide rail（1）With the horizontal slide rail（7）It is arranged vertically, the unilateral side longitudinal slide rail（1）With the horizontal slide rail（7）
Pass through rack（10）It is fixed, the Hot-blast Heating machine（6）It is arranged in the horizontal slide rail（7）A side position on, the retainer
Frame（4）It is arranged in the unilateral longitudinal slide rail（1）And the horizontal slide rail（7）Centre position on, the hydraulic molding machine
（5）It is arranged in the unilateral longitudinal slide rail（1）An end position on, the horizontal slide rail（7）On be installed on lifting gear（8）,
The catching robot（2）Pass through turnover device and the unilateral longitudinal slide rail（1）Cooperation, the needle thorn carry head（3）With institute
State lifting gear（8）Cooperation.
2. a kind of former blanket auto-conveying apparatus according to claim 1, it is characterised in that：The unilateral side longitudinal slide rail（1）
With the horizontal slide rail（7）On be installed on driving device, driving device uses chain drive.
3. a kind of former blanket auto-conveying apparatus according to claim 1, it is characterised in that：The needle thorn carries head（3）Packet
Include needle thorn barrow（11）, needle pierce cylinder（12）And syringe needle（14）, the needle thorn cylinder（12）Barrow is pierced with the needle
（11）Two side positions be detachably connected, the needle pierces cylinder（12）With punch block（13）Cooperation, the syringe needle（14）It is installed in institute
State punch block（13）On, the needle pierces barrow（11）Bottom offer and the syringe needle（14）The recessing groove of adaptation（15）.
4. a kind of former blanket auto-conveying apparatus according to claim 1, it is characterised in that：The turnover device includes overturning
Cylinder（20）, overturning rack（19）And torsion shaft（16）, the catching robot（2）With the torsion shaft（16）End connect
It connects, the torsion shaft（16）Equipped with dry bearing on if（17）, the torsion shaft（16）Middle part key connection have the overturning tooth
Wheel（18）, the turning gear（18）With the overturning rack（19）Engagement, the overturning rack（19）With the tumble cylinder
（20）Cooperation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721833285.2U CN207698752U (en) | 2017-12-25 | 2017-12-25 | A kind of original blanket auto-conveying apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721833285.2U CN207698752U (en) | 2017-12-25 | 2017-12-25 | A kind of original blanket auto-conveying apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207698752U true CN207698752U (en) | 2018-08-07 |
Family
ID=63028229
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721833285.2U Expired - Fee Related CN207698752U (en) | 2017-12-25 | 2017-12-25 | A kind of original blanket auto-conveying apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207698752U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113232312A (en) * | 2021-05-13 | 2021-08-10 | 杭州电子科技大学 | Automatic positioning and bonding equipment for seat sponge and bonding method for multiple layers of sponge plates of automatic positioning and bonding equipment |
| CN113387145A (en) * | 2021-04-30 | 2021-09-14 | 浙江达峰汽车技术有限公司 | Device for transferring laminated gaskets of three-way catalytic converter block by block |
-
2017
- 2017-12-25 CN CN201721833285.2U patent/CN207698752U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113387145A (en) * | 2021-04-30 | 2021-09-14 | 浙江达峰汽车技术有限公司 | Device for transferring laminated gaskets of three-way catalytic converter block by block |
| CN113232312A (en) * | 2021-05-13 | 2021-08-10 | 杭州电子科技大学 | Automatic positioning and bonding equipment for seat sponge and bonding method for multiple layers of sponge plates of automatic positioning and bonding equipment |
| CN113232312B (en) * | 2021-05-13 | 2023-03-21 | 杭州电子科技大学 | Automatic positioning and bonding equipment for seat sponge and bonding method for multiple layers of sponge plates of automatic positioning and bonding equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180807 |
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| CF01 | Termination of patent right due to non-payment of annual fee |