CN207674978U - A kind of glass microballoon burning process system - Google Patents

A kind of glass microballoon burning process system Download PDF

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Publication number
CN207674978U
CN207674978U CN201721685919.4U CN201721685919U CN207674978U CN 207674978 U CN207674978 U CN 207674978U CN 201721685919 U CN201721685919 U CN 201721685919U CN 207674978 U CN207674978 U CN 207674978U
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China
Prior art keywords
flue gas
glass microballoon
air
heat
exchange unit
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Application number
CN201721685919.4U
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Chinese (zh)
Inventor
宋秉棠
王超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TIANJIN HUASAIER HEAT TRANSFER EQUIPMENT CO Ltd
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TIANJIN HUASAIER HEAT TRANSFER EQUIPMENT CO Ltd
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Priority to CN201721685919.4U priority Critical patent/CN207674978U/en
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Publication of CN207674978U publication Critical patent/CN207674978U/en
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  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

A kind of glass microballoon burning process system, it is related to glass microballoon furnace flue gas exhaust heat recovery system, including glass microballoon stove, flue, air pipeline, flue gas heat-exchange unit, the flue gas that glass microballoon stove generates enters the flue gas flow channel of flue gas heat-exchange unit, air to entering flue gas heat-exchange unit air flow channel heats, air after being heated enters glass microballoon stove combustion chamber, reduces fuel consumption, promotes glass microballoon furnace thermal efficiency.The utility model process route is simple, implements simply, energy-saving effect is notable.

Description

A kind of glass microballoon burning process system
Technical field
The utility model is related to flue gas waste heat recovery field more particularly to a kind of glass microballoon burning process systems.
Background technology
Glass microballoon is a kind of a kind of new material widely used, performance is special developed in recent years, can be applied In the derusting of aerospace machinery, zebra stripes, stop forbidden line, the reflecting at night of double amber lines and the traffic mark of urban traffic road In the reflecting at night device of will board.
Glass microballoon stove is the key equipment for producing glass microballoon, due to various reasons, currently, glass microballoon stove often produces 1t glass microballoons need to consume natural gas consumption to be 380-400m3, heat utilization rate is only 5%, and excess heat passes through hearth wall It is emitted into air with the high-temperature flue gas of discharge, causes high energy consumption.
To promote the thermal efficiency of glass microballoon stove, by the way that flue gas heat exchange is arranged at glass microballoon kiln gas exhaust pass Device realizes following purpose:
(1) smog discharge temperature is reduced, thermal pollution is reduced;
(2) it realizes that fume afterheat exchanges by flue gas heat-exchange unit, heats refrigerant using fume afterheat, the refrigerant heated is made For heat source, waste heat recovery is realized.
(3) combustion air temperature is improved, heating furnace efficiency of combustion is improved, reduces fuel consumption.
Utility model content
Using the waste heat of high-temperature flue gas, combustion air is heated, fuel consumption, this reality are reduced while improving efficiency of combustion There is following novelty with novel:
1) by flue gas heat-exchange unit, exhaust gas temperature is reduced, reduces thermal pollution;
2) it utilizes high-temperature flue gas to heat combustion air, improves efficiency of combustion, reduce fuel consumption, improve the thermal efficiency;
The utility model is to be achieved by the following technical programs:
A kind of glass microballoon burning process system, including:
Glass microballoon stove comprising combustion chamber and the diffuser casing for being connected to combustion chamber top, combustion chamber enter equipped with air Mouthful, diffuser casing is equipped with exhanst gas outlet;
Air pipeline is connected to the air intake of combustion chamber, for introducing air for combustion chamber;
Flue is connected to the exhanst gas outlet of diffuser casing, for exporting flue gas;
Flue gas heat-exchange unit, flue gas flow channel are connected to flue, and air flow channel is connected to air pipeline, micro- from glass The flue gas of pearl kiln gas outlet discharge carries out heat exchange, flue gas with the air for entering flue gas heat-exchange unit air flow channel through air pipeline Cooled, air is heated.
The flue gas heat-exchange unit is heat-exchangers of the plate type.
The flue gas heat-exchange unit rear end is equipped with heat recovery heat exchanger, further cools down to flue gas.
The sky for the bypass access and/or flue gas heat-exchange unit that the flue gas flow channel of the flue gas heat-exchange unit is equipped with by exhaust gases passes Flow channel is accessed by the bypass that air duct is equipped with.
The flue is equipped with cyclone separator at the air intake of glass microballoon stove.
The flue end is equipped with flue gas wind turbine.
The air pipeline end is equipped with air blower.
The utility model has the beneficial effects that:
1) to cooling high-temperature fume, the thermal pollution that high-temperature flue gas direct emission is brought is reduced;
2) it utilizes high-temperature flue gas to heat combustion air, improves efficiency of combustion, reduce fuel consumption, reduce glass microballoon Specific energy consumption.
Description of the drawings
Fig. 1 is the attachment structure schematic diagram of the utility model.
Fig. 2, Fig. 3 are other two kinds of attachment structure schematic diagrams of the utility model.
In figure:
1. glass microballoon stove, 101. combustion chambers, 102 waterways, 103. diffuser casings, 104. feed inlets, 2. flue gas heat-exchange units, 3. air blower, 4. flue gas wind turbines, 5. heat recovery heat exchangers, 6. cyclone separators.
A. glass microballoon raw material, B. glass microballoons, C. air, D. flue gases, E. fuel, F. heating agents.
Specific implementation mode
In order to make those skilled in the art more fully understand the technical solution of the utility model, below in conjunction with the accompanying drawings The utility model is described in further detail with most preferred embodiment.
As shown in Figure 1, the utility model includes glass microballoon stove 1, flue gas heat-exchange unit 2, air pipeline and flue;
Glass microballoon stove includes combustion chamber 101, the waterway 102 outside combustion chamber, diffuser casing 103, feed inlet 104, combustion Expect that E and air C is mixed and burned in combustion chamber, so that the glass microballoon raw material A entered from feed inlet is sintered to glass microballoon B, and pass through It is discharged after crossing diffuser casing sedimentation, flue gas D is discharged through exhanst gas outlet, and flue gas is connected through flue with flue gas wind turbine 4, glass microballoon Kiln gas is exported is equipped with bypass with flue gas fans entrance, and bypass is equipped with flue gas heat-exchange unit 2, the air driven through air blower 3 Heat exchange is completed in flue gas heat-exchange unit 2 with high-temperature flue gas, the flue gas after being cooled is discharged through flue gas wind turbine, the sky after being heated Gas enters glass microballoon stove, participates in burning as burning air, air themperature raising can effectively improve efficiency of combustion, reduce fuel Consumption improves the energy consumption of unit glass microballoon yield.
The flue gas flow channel of flue gas heat-exchange unit can be accessed by the bypass that exhaust gases passes are equipped with, the air flow channel of flue gas heat-exchange unit It can be accessed by the bypass that air duct is equipped with, convenient for controlling the access of flue gas heat-exchange unit by valve combination.
As shown in Fig. 2, in conjunction with Fig. 1, when glass microballoon kiln gas heat is more than burning air institute's calorific requirement, in flue gas wind Heat recovery heat exchanger 5 is set between machine and flue gas heat-exchange unit, waste heat is recycled to by heating agent F and is used for other purposes, Increase waste heat recovery efficiency.
Preferably, flue is equipped with cyclone separator 6 at the air intake of glass microballoon stove, will be remained in flue gas Glass microballoon separation, prevent its flue gas heat-exchange unit into rear end and cause flue gas heat-exchange unit blocking.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art For art personnel, without departing from the principle of this utility model, several improvements and modifications can also be made, these improve and Retouching also should be regarded as the scope of protection of the utility model.

Claims (7)

1. a kind of glass microballoon burning process system, which is characterized in that including:
Glass microballoon stove comprising combustion chamber and the diffuser casing for being connected to combustion chamber top, combustion chamber are equipped with air intake, expand It dissipates room and is equipped with exhanst gas outlet;
Air pipeline is connected to the air intake of combustion chamber, for introducing air for combustion chamber;
Flue is connected to the exhanst gas outlet of diffuser casing, for exporting flue gas;
Flue gas heat-exchange unit, flue gas flow channel are connected to flue, and air flow channel is connected to air pipeline, from glass microballoon stove The flue gas of exhanst gas outlet discharge carries out heat exchange with the air for entering flue gas heat-exchange unit air flow channel through air pipeline, and flue gas is cold But, air is heated.
2. a kind of glass microballoon burning process system according to claim 1, which is characterized in that the flue gas heat-exchange unit is Heat-exchangers of the plate type.
3. a kind of glass microballoon burning process system according to claim 1 or 2, which is characterized in that the flue gas heat exchange Device rear end is equipped with heat recovery heat exchanger, further cools down to flue gas.
4. a kind of glass microballoon burning process system according to claim 3, which is characterized in that the flue gas heat-exchange unit What the air flow channel of bypass access and/or flue gas heat-exchange unit that flue gas flow channel is equipped with by exhaust gases passes was equipped with by air duct Bypass access.
5. a kind of glass microballoon burning process system according to claim 4, which is characterized in that the flue is close Cyclone separator is equipped at the air intake of glass microballoon stove.
6. a kind of glass microballoon burning process system according to claim 5, which is characterized in that the flue end Equipped with flue gas wind turbine.
7. a kind of glass microballoon burning process system according to claim 6, which is characterized in that the air pipeline end Equipped with air blower.
CN201721685919.4U 2017-12-07 2017-12-07 A kind of glass microballoon burning process system Active CN207674978U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721685919.4U CN207674978U (en) 2017-12-07 2017-12-07 A kind of glass microballoon burning process system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721685919.4U CN207674978U (en) 2017-12-07 2017-12-07 A kind of glass microballoon burning process system

Publications (1)

Publication Number Publication Date
CN207674978U true CN207674978U (en) 2018-07-31

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107917623A (en) * 2017-12-07 2018-04-17 天津华赛尔传热设备有限公司 A kind of glass microballoon burning process system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107917623A (en) * 2017-12-07 2018-04-17 天津华赛尔传热设备有限公司 A kind of glass microballoon burning process system

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