CN207671917U - A kind of reinforcing device of thin glass - Google Patents
A kind of reinforcing device of thin glass Download PDFInfo
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- CN207671917U CN207671917U CN201721876010.7U CN201721876010U CN207671917U CN 207671917 U CN207671917 U CN 207671917U CN 201721876010 U CN201721876010 U CN 201721876010U CN 207671917 U CN207671917 U CN 207671917U
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- laser
- delivery roll
- glass
- thin glass
- air grid
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Abstract
The utility model is related to a kind of reinforcing devices of thin glass, include the delivery roll for conveying glass(1), in delivery roll(1)Direction of transfer on set gradually a platform(2), heating furnace(3), tempering mechanism(4)With bottom sheet platform(5), it is characterised in that:The tempering mechanism(4)Including delivery roll is arranged(1)Air grid on one group of top(6a)With one group of lower section under air grid(6b), grid of being in the wind(6a)Between and lower air grid(6b)Between be designed with laser heating device(7).The advantages of the utility model:The internal layer of glass is heated by laser, through-thickness in thin glass is set to establish enough temperature gradient, to the permanent stress enough on the surface of thin glass and internal generation, so that the surface stress value of thin tempering glass is greatly improved, the requirement of greater security energy and performance can be met.
Description
Technical field
The utility model is related to tempered glass technical field, more particularly to a kind of reinforcing device of thin glass.
Background technology
With the development of science and technology, more and more thin glass of the thickness less than 3mm are widely used in solar device, electricity
The fields such as sub- product, the extensive use of thin glass have not only saved the raw material of production glass, have saved fuel, alleviated environment
Pollution, and the weight of application apparatus is reduced, caused economic results in society are considerable.Based on to safety
It can be used after usually requiring tempering with the requirement of performance, thin glass, toughening method mainly has chemical tempering process and physics steel
Change method.
The chemical tempering process of thin glass is widely used, and equipment is simple, technology maturation, main tempering index --- glass table
Face stress value is very high, but performance is unstable, and intensity decays quickly at any time.The advantages of physical toughened method is that performance is stablized, tempering
Intensity does not decay at any time, but using thin tempering glass made from physical toughened method, and surface stress value is relatively low, it is difficult to satisfaction compared with
The requirement of high safety performance.The reason is that widely used air-cooled in physical toughened method, this is required in During Quenching, glass
The temperature difference of glass surface layer and internal layer is bigger, and the bearing stress of formation is bigger, tempering intensity is higher, when glass is very thin, due to thickness
Spend limited, in quenching, two surface of glass can almost be cooled simultaneously with middle layer, be not easy to set up enough temperature gradients,
Therefore surface stress value is relatively low, such as the 2mm tempered glass processed with wind-cooling reinforcing method, surface stress value is typically only capable to reach
30-60 Mpa。
Utility model content
Purpose of the utility model is to solve the disadvantages that wind-cooling reinforcing thin glass surface stress value at this stage is relatively low, and
A kind of reinforcing device of the thin glass proposed.
To achieve the goals above, the utility model uses following technical solution:
A kind of reinforcing device of thin glass includes the delivery roll for conveying glass, on the direction of transfer of delivery roll according to
Secondary setting upper piece platform, heating furnace, tempering mechanism and bottom sheet platform, it is characterised in that:The tempering mechanism includes on setting delivery roll
Air grid under one group of air grid and lower section, is in the wind between grid and is designed with laser heating device between lower air grid on one group of side;
The laser heating device includes fixed plate, and laser output head is installed in fixed plate, and laser output head is logical
Cross optical fiber connecting laser.
The reinforcing device based on the above technical solution, can there is technical solution further below:
The fixed plate is rectangular slat shape structure, and the laser beam that the laser output hair above the delivery roll goes out hangs down
The laser beam that directly the laser output hair below the transport plane of delivery roll, delivery roll goes out is obliquely installed upwards, and its to
Delivery roll direction of transfer is obliquely installed.
Also installation is popped one's head in the fixed plate, the laser that the detection direction of probe goes out with corresponding laser output hair
Shu Fangxiang is consistent.
The laser output head of described delivery roll the upper side and lower side is staggered.
The utility model has the advantage of:The internal layer that glass is heated by laser makes through-thickness in thin glass establish
One enough temperature gradient makes thin tempering glass to the permanent stress enough on the surface of thin glass and internal generation
Surface stress value greatly improves, and can meet greater security can be with the requirement of performance.
Description of the drawings
Fig. 1 is the basic structure schematic diagram of the utility model;
Fig. 2 is the structural schematic diagram of tempering mechanism;
Fig. 3 is the A-A sectional views of Fig. 2;
Fig. 4 is the B-B sectional views of Fig. 2;
Fig. 5 is the structural schematic diagram of upside laser heating device;
Fig. 6 is the structural schematic diagram of downside laser heating device.
Specific implementation mode
In order to make the utility model be more clearly understood, the present apparatus is described in detail below in conjunction with attached drawing, it is described herein
Specific embodiment be only used to explain the utility model, be not used to limit the utility model.
As shown in Figure 1, a kind of reinforcing device of thin glass provided by the utility model, includes the transmission for conveying glass
Roller 1 sets gradually upper piece platform 2, heating furnace 3, tempering mechanism 4 and bottom sheet platform 5, wherein transmitting on the direction of transfer of delivery roll 1
Roller 1, upper piece platform 2, heating furnace 3 and bottom sheet platform 5 are the prior art.
In conjunction with shown in Fig. 2, Fig. 3 and Fig. 4, the tempering mechanism 4 include on one group of setting delivery roll 1 top air grid 6a and
Air grid 6b under one group of lower section, upper air grid 6a and lower air grid 6b are the prior art, they include one group of spaced wind
Plate 15 is equipped with two vents 16 on each aerofoil 15, and laser heating dress is respectively mounted between arbitrary two neighboring aerofoil 15
7 are set, the laser heating device 7 above and below delivery roll 1 is symmetrical arranged.
In conjunction with shown in Fig. 5 and Fig. 6, the laser heating device 7 includes fixed plate 8, and fixed plate 8 is rectangular slat shape knot
Structure, fixed plate 8 are fixedly connected in regulating device, are not drawn into regulating device figure, it includes the adjusting block for being connected and fixed plate 8,
The vertical screw hole of vertical direction setting and horizontally arranged horizontal screw hole are equipped on adjusting block, in vertical screw hole and level
Be connected a screw rod in screw hole, and can adjust laser heating device 7 by screw rod and adjusting block moves in vertical glass
Side-to-side vibrations on direction, and realize the adjusting of fixed plate 8 and glass spacing.One row's laser output head is installed in fixed plate 8
9, each laser output head 9 passes through 10 connecting laser 11 of optical fiber.The laser output head 9 of 1 top of delivery roll is sent out
The laser beam 13 gone out is perpendicular to the transport plane of delivery roll 1, the laser beam 13 that the laser output head 9 of the lower section of delivery roll 1 is sent out
It is obliquely installed upwards, and it is obliquely installed to 1 direction of transfer of delivery roll, the laser output head 9 of 1 the upper side and lower side of delivery roll is handed over
Mistake setting, laser output head 9 is to send out the mode locking Nd that the wavelength of laser beam 13 is 1.064 μm:YAG pulse lasers, solid
Also installation probe 12 on fixed board 8, pop one's head in 12 detection direction and 13 direction one of laser beam that corresponding laser output head 9 is sent out
It causes.
Laser output power density is adjusted, laser beam intensity is made to be more than 1GW/cm2, excite self-focusing;Adjust fixed plate 8
With the spacing of glass 14, the center in 13 self-focusing trace end heat effect area of laser beam is set to be overlapped with the center of glass 14, specifically
For:The center in laser beam heat effect area vertically downward 14 center of 2mm glass immediately below it, the laser beam heat tilted upward are made
With the center in area at 14 center of its oblique upper 2mm glass;It is preferred that pulsed laser energy output valve and pwm value, make laser beam energy
Value is more than glass melting threshold value in self-focusing area termination environment, while making heat effect area in laser beam axis to extending up to 1mm or more.
The principles of the present invention are:
Normal conditions, Nd:YAG laser can penetrate glass, and glass is only capable of absorbing small part laser energy, when laser beam intensity
When spending sufficiently large, due to nonlinear effect, laser also can largely be absorbed by transparent glass.Nd:YAG laser spatial distributions it is transversal
Face figure is gaussian-shape, a branch of Nd:When YAG laser transmits in vitreum, due to nonlinear effect, refractive index can be caused in beam
Center reaches maximum value, and decays outward, and this radial refractive index ladder acts as lens to laser beam, strong by focusing
Degree further increases, and lens effect is further amplified, and cause stronger focusing etc., finally, the terminal of self-focusing track goes out
The total absorption of existing laser beam;
The utility model is by the laser output head preferably with proper focal length, the laser for making laser output hair go out
Beam generates prefocus, then laser beam intensity is made to be more than 1GW/cm2, to excite self-focusing;
The vitreum in self-focused laser beam trace end region will absorb amount of heat, and vitreum conducts around, by
It is in high temperature relaxed state in vitreum, thermal coefficient is 2-4 times of room temperature glass, therefore heat effect area is larger;By adjusting
The spacing of laser heating tape and glass makes the center in self-focused laser beam heat effect area be overlapped with the center of glass plate;By excellent
The parameters such as pulsed laser energy output valve and pwm value are selected, so that heat effect area is reached grade, and make heat effect area in laser beam axis
Match to extending with the thickness of glass inner layer.
With the side-to-side vibrations of the movement and laser heating tape of glass, the laser beam being distributed in dot matrix forms transverse direction to glass
And longitudinal scanning makes adjacent scanning area is seamless to connect, glass inner layer is made to obtain uniformly adding by controlling laser heating tape amplitude
Heat.
By adjusting parameters such as laser intensities, glass inner layer is made to obtain enough heats, it is sufficient to offset quenching in glass
The rapid cooling of layer, to make internal layer be maintained at soft state, simultaneously as the heat that glass surface is directly generated with quenching air
A small amount of laser energy that amount exchange is transmitted much larger than the heat of inside glass and surface layer absorbs, the solidification therefore surface layer is cooled, at this point,
Surface layer establishes enough temperature gradients with internal layer, and after continuing cooling, glass will obtain enough tempering intensity.
Claims (4)
1. a kind of reinforcing device of thin glass includes the delivery roll for conveying glass(1), in delivery roll(1)Direction of transfer
On set gradually a platform(2), heating furnace(3), tempering mechanism(4)With bottom sheet platform(5), it is characterised in that:The tempering mechanism
(4)Including delivery roll is arranged(1)Air grid on one group of top(6a)With one group of lower section under air grid(6b), grid of being in the wind(6a)It
Between and lower air grid(6b)Between be designed with laser heating device(7);
The laser heating device(7)Including fixed plate(8), in fixed plate(8)Upper installation laser output head(9), laser is defeated
Go out end(9)Pass through optical fiber(10)Connecting laser(11).
2. a kind of reinforcing device of thin glass according to claim 1, it is characterised in that:The fixed plate(8)For rectangle
Strip structure, the delivery roll(1)The laser output head of top(9)The laser beam sent out(13)Perpendicular to delivery roll(1)
Transport plane, delivery roll(1)The laser output head of lower section(9)The laser beam sent out(13)Be obliquely installed upwards, and its to
Delivery roll(1)Direction of transfer is obliquely installed.
3. a kind of reinforcing device of thin glass according to claim 1, it is characterised in that:In the fixed plate(8)It is upper to go back
Installation probe(12), probe(12)Detection direction and corresponding laser output head(9)The laser beam sent out(13)Direction one
It causes.
4. a kind of reinforcing device of thin glass according to claim 1, it is characterised in that:The delivery roll(1)Upside and
The laser output head of downside(9)It is staggered.
Priority Applications (1)
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CN201721876010.7U CN207671917U (en) | 2017-12-28 | 2017-12-28 | A kind of reinforcing device of thin glass |
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CN201721876010.7U CN207671917U (en) | 2017-12-28 | 2017-12-28 | A kind of reinforcing device of thin glass |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107902883A (en) * | 2017-12-28 | 2018-04-13 | 中建材蚌埠玻璃工业设计研究院有限公司 | The reinforcing device and its toughening method of a kind of thin glass |
CN109870262A (en) * | 2019-03-01 | 2019-06-11 | 河南理工大学 | Glass tempering surface stress on air real time test device and method |
WO2021176123A1 (en) | 2020-03-02 | 2021-09-10 | Consejo Superior De Investigaciones Científicas | Method for modifying a vitreous material |
-
2017
- 2017-12-28 CN CN201721876010.7U patent/CN207671917U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107902883A (en) * | 2017-12-28 | 2018-04-13 | 中建材蚌埠玻璃工业设计研究院有限公司 | The reinforcing device and its toughening method of a kind of thin glass |
CN107902883B (en) * | 2017-12-28 | 2023-12-01 | 中建材玻璃新材料研究院集团有限公司 | Tempering device and tempering method for thin glass |
CN109870262A (en) * | 2019-03-01 | 2019-06-11 | 河南理工大学 | Glass tempering surface stress on air real time test device and method |
CN109870262B (en) * | 2019-03-01 | 2024-02-13 | 河南理工大学 | Online real-time testing device and method for glass tempering surface stress |
WO2021176123A1 (en) | 2020-03-02 | 2021-09-10 | Consejo Superior De Investigaciones Científicas | Method for modifying a vitreous material |
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