CN207649857U - A kind of full-automatic four stations air tightness detection machine - Google Patents
A kind of full-automatic four stations air tightness detection machine Download PDFInfo
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- CN207649857U CN207649857U CN201820032430.5U CN201820032430U CN207649857U CN 207649857 U CN207649857 U CN 207649857U CN 201820032430 U CN201820032430 U CN 201820032430U CN 207649857 U CN207649857 U CN 207649857U
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Abstract
本实用新型提供一种全自动四工位气密检测机,包括气密检测机本体,所述气密检测机本体包括工作台和增压泵,所述增压泵上设置有进气口、出气口和增压泵开关,所述工作台的顶部设置有增压钢管和固定杆,所述出气口与增压钢管的一端连接,所述增压钢管的另一端通过固定杆安装在工作台的顶部,所述增压钢管上设置有增压装置和阀门,所述增压装置的顶部设置有电子压力计,所述增压装置包括增压管和气动固定夹,所述气动固定夹包括气缸、夹臂一和夹臂二,所述工作台的顶部还设置有液压杆、液压杆开关、气缸开关和计时器,所述液压杆包括液压管、活塞和活塞杆,该全自动四工位气密检测机设计合理,检测效率高,精准度高。
The utility model provides a fully automatic four-station airtight detector, which includes a body of the airtight detector, the body of the airtight detector includes a workbench and a booster pump, and the booster pump is provided with an air inlet, Air outlet and booster pump switch, the top of the workbench is provided with a pressurized steel pipe and a fixed rod, the air outlet is connected to one end of the pressurized steel pipe, and the other end of the pressurized steel pipe is installed on the workbench through the fixed rod The top of the pressurized steel pipe is provided with a pressurization device and a valve, and the top of the pressurization device is provided with an electronic pressure gauge. The pressurization device includes a pressurization tube and a pneumatic clamp, and the pneumatic clamp includes Cylinder, clamp arm one and clamp arm two, the top of the workbench is also provided with a hydraulic rod, a hydraulic rod switch, a cylinder switch and a timer, and the hydraulic rod includes a hydraulic pipe, a piston and a piston rod. The position air tightness detection machine has reasonable design, high detection efficiency and high precision.
Description
技术领域technical field
本实用新型涉及检测设备技术领域,具体为一种全自动四工位气密检测机。The utility model relates to the technical field of testing equipment, in particular to a fully automatic four-station airtight testing machine.
背景技术Background technique
随着社会经济的不断发展,科技不断的进步,各种设备和仪器不断的被创新出来,有些仪器或设备的部件需要良好的气密性,如果气密性达不到标准的话则很容易造成仪器或者设备的工作质量下降,气密性检测仪是一种检测物品气密性的设备,按媒介类型分为气测型气密性检测机和水测型气密性检测机,很多产品出厂前都要进行气密性检测,比如水龙头,但是,现在市场上的气密性检测机结构往往比较复杂,检测效率较低,一般一次只能检测一个产品,大大影响了工作的效率,为此,本实用新型提供一种全自动气密性检测机,此气密性检测机设置了四个工位,能够同时对四个产品进行气密性检测,大大提高了检测的效率,此气密性检测机设置了一个增压泵,一个增压泵通过四个增压装置同时对四个产品的内腔进行增压,四个增压装置和增压泵两两之间设置有阀门,当增压结束关闭阀门后,四个产品内部初始的气压是一致的,在指定时差前后两次测量腔体内气压差以判断是否超过最大限制而不合格,四个产品内初始的气压一样能够使产品的检测互相之间有对照,提高测试的准确度,工作台上设置了计时器,方便检测的顺利进行,方便快捷,通过气动固定夹和液压杆能够使产品两端保持良好的密封性,保障检测的准确性。With the continuous development of social economy and continuous advancement of science and technology, various equipment and instruments are constantly being innovated. Some instruments or equipment components need good airtightness. The working quality of the instrument or equipment has declined. The air tightness tester is a kind of equipment for testing the airtightness of objects. In the past, air tightness testing was required, such as faucets. However, the structure of the air tightness testing machines on the market is often complicated, and the detection efficiency is low. Generally, only one product can be tested at a time, which greatly affects the work efficiency. Therefore, , the utility model provides a fully automatic air-tightness testing machine, the air-tightness testing machine is equipped with four stations, which can perform air-tightness testing on four products at the same time, greatly improving the efficiency of testing, the air-tightness testing machine A booster pump is installed in the testing machine, and a booster pump simultaneously pressurizes the inner cavities of four products through four booster devices, and valves are arranged between the four booster devices and the booster pumps. After the pressurization ends and the valve is closed, the initial air pressure inside the four products is the same. The air pressure difference in the chamber is measured twice before and after the specified time difference to determine whether it exceeds the maximum limit and is unqualified. The initial air pressure in the four products can also make the product The tests are compared with each other to improve the accuracy of the test. A timer is set on the workbench to facilitate the smooth progress of the test, which is convenient and fast. The two ends of the product can maintain good sealing through the pneumatic clamp and hydraulic rod, ensuring detection accuracy.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型目的是提供一种全自动四工位气密检测机,以解决上述背景技术中提出的问题,本实用新型设计合理,检测效率高,精准度高。Aiming at the deficiencies of the existing technology, the purpose of this utility model is to provide a fully automatic four-station airtight testing machine to solve the problems raised in the above-mentioned background technology. The utility model has reasonable design, high detection efficiency and high precision.
为了实现上述目的,本实用新型是通过如下的技术方案来实现:一种全自动四工位气密检测机,包括气密检测机本体,所述气密检测机本体包括工作台和增压泵,所述增压泵上设置有进气口、出气口和增压泵开关,所述工作台的顶部设置有增压钢管和固定杆,所述出气口与增压钢管的一端连接,所述增压钢管的另一端通过固定杆安装在工作台的顶部,所述增压钢管上设置有增压装置和阀门,所述增压装置的顶部设置有电子压力计,所述增压装置包括增压管和气动固定夹,所述气动固定夹设置在增压管的一端,所述增压管的内侧壁上设置有环形固定块,所述环形固定块上设置有密封垫圈,所述气动固定夹包括气缸、夹臂一和夹臂二,所述气缸设置在夹臂一和夹臂二之间,所述工作台的顶部还设置有液压杆、液压杆开关、气缸开关和计时器,所述液压杆包括液压管、活塞和活塞杆,所述活塞杆的一端与活塞连接,所述活塞杆的另一端设置有固定槽,所述固定槽内设置有密封垫。In order to achieve the above object, the utility model is achieved through the following technical solutions: a fully automatic four-station airtight detector, including the airtight detector body, the airtight detector body includes a workbench and a booster pump , the booster pump is provided with an air inlet, an air outlet and a booster pump switch, the top of the workbench is provided with a booster steel pipe and a fixed rod, the gas outlet is connected to one end of the booster steel pipe, the The other end of the pressurized steel pipe is installed on the top of the workbench through a fixed rod. The pressurized steel pipe is provided with a booster device and a valve. The top of the pressurized device is provided with an electronic pressure gauge. The booster device includes a booster Pressure tube and pneumatic fixing clip, the pneumatic fixing clip is set at one end of the booster tube, an annular fixing block is arranged on the inner side wall of the boosting tube, a sealing gasket is arranged on the ring fixing block, and the pneumatic fixing The clamp includes a cylinder, clamp arm 1 and clamp arm 2, and the cylinder is arranged between clamp arm 1 and clamp arm 2. The top of the workbench is also provided with a hydraulic rod, a hydraulic rod switch, a cylinder switch and a timer. The hydraulic rod includes a hydraulic pipe, a piston and a piston rod, one end of the piston rod is connected to the piston, the other end of the piston rod is provided with a fixing groove, and a sealing gasket is arranged in the fixing groove.
作为本实用新型的一种优选实施方式,所述增压泵的底部设置有底座。As a preferred embodiment of the present utility model, the bottom of the booster pump is provided with a base.
作为本实用新型的一种优选实施方式,所述阀门、液压杆和增压装置的数量均为4个,所述气缸的数量为8个。As a preferred embodiment of the present utility model, the number of the valves, the hydraulic rods and the pressure boosting device are all 4, and the number of the cylinders is 8.
作为本实用新型的一种优选实施方式,所述液压杆开关、气缸开关和增压泵开关通过电线分别与液压杆、气缸和增压泵连接。As a preferred embodiment of the present invention, the hydraulic rod switch, the cylinder switch and the booster pump switch are respectively connected to the hydraulic rod, the cylinder and the booster pump through wires.
本实用新型的有益效果:本实用新型的一种全自动四工位气密检测机,包括工作台、增压泵、进气口、出气口、增压钢管、固定杆、液压杆、液压杆开关、气缸开关、计时器、增压装置、密封垫圈、阀门、电子压力计、液压管、活塞、活塞杆、固定槽、密封垫、增压管、气动固定夹、气缸、夹臂一、夹臂二和环形固定块。Beneficial effects of the utility model: a fully automatic four-station airtight testing machine of the utility model includes a working table, a booster pump, an air inlet, an air outlet, a booster steel pipe, a fixed rod, a hydraulic rod, and a hydraulic rod Switches, cylinder switches, timers, booster devices, sealing gaskets, valves, electronic pressure gauges, hydraulic pipes, pistons, piston rods, fixing grooves, gaskets, booster pipes, pneumatic fixing clips, cylinders, clamp arms 1, clips Arm two and ring fixed block.
1.此全自动四工位气密检测机设置了四个工位,能够同时对四个产品进行气密性检测,大大提高了检测的效率。1. This fully automatic four-station airtight testing machine is equipped with four stations, which can test the airtightness of four products at the same time, which greatly improves the efficiency of testing.
2.全自动四工位气密检测机设置了一个增压泵,一个增压泵通过四个增压装置同时对四个产品的内腔进行增压,四个增压装置和增压泵两两之间设置有阀门,当增压结束关闭阀门后,四个产品内部初始的气压是一致的,在指定时差前后两次测量腔体内气压差以判断是否超过最大限制而不合格,四个产品内初始的气压一样能够使产品的检测互相之间有对照,提高测试的准确度。2. The fully automatic four-station air tightness testing machine is equipped with a booster pump, which simultaneously pressurizes the inner cavities of four products through four booster devices, and the four booster devices and booster pumps There is a valve between the two. When the pressurization ends and the valve is closed, the initial air pressure inside the four products is the same. The air pressure difference in the chamber is measured twice before and after the specified time difference to determine whether it exceeds the maximum limit and is unqualified. The four products The initial air pressure inside can also make the detection of products have a comparison with each other and improve the accuracy of the test.
3.此全自动四工位气密检测机的工作台上设置了计时器,方便检测的顺利进行,方便快捷,通过气动固定夹和液压杆能够使产品两端保持良好的密封性,保障检测的准确性。3. A timer is set on the workbench of this fully automatic four-station air tightness testing machine to facilitate the smooth testing, which is convenient and fast. The pneumatic fixing clamp and hydraulic rod can keep the product at both ends in good sealing and ensure the testing accuracy.
4.该全自动四工位气密检测机设计合理,检测效率高,精准度高。4. The fully automatic four-station airtight testing machine has reasonable design, high testing efficiency and high precision.
附图说明Description of drawings
图1为本实用新型一种全自动四工位气密检测机的结构示意图;Fig. 1 is a structural schematic diagram of a fully automatic four-station airtight testing machine of the present invention;
图2为本实用新型一种全自动四工位气密检测机的增压装置结构示意图;Fig. 2 is a structural schematic diagram of a booster device of a fully automatic four-station airtight testing machine of the present invention;
图3为本实用新型一种全自动四工位气密检测机的液压杆剖面图;Fig. 3 is a hydraulic rod sectional view of a fully automatic four-station airtight testing machine of the present invention;
图4为本实用新型一种全自动四工位气密检测机的增压装置正视图;Fig. 4 is a front view of a booster device of a fully automatic four-station airtight testing machine of the present invention;
图5为本实用新型一种全自动四工位气密检测机的增压管剖面图;Fig. 5 is a cross-sectional view of a booster tube of a fully automatic four-station airtight testing machine of the present invention;
图中:1-工作台、2-增压泵、3-进气口、4-出气口、5-增压钢管、6-固定杆、7-液压杆、8-液压杆开关、9-气缸开关、10-计时器、11-增压装置、12-密封垫圈、13-阀门、14-电子压力计、15-液压管、16-活塞、17-活塞杆、18-固定槽、19-密封垫、20-增压管、21-气动固定夹、22-气缸、23-夹臂一、24-夹臂二、25-环形固定块。In the figure: 1-workbench, 2-booster pump, 3-intake port, 4-air outlet, 5-pressurized steel pipe, 6-fixed rod, 7-hydraulic rod, 8-hydraulic rod switch, 9-cylinder Switch, 10-timer, 11-boosting device, 12-sealing washer, 13-valve, 14-electronic pressure gauge, 15-hydraulic pipe, 16-piston, 17-piston rod, 18-fixing groove, 19-sealing Pad, 20-boosting pipe, 21-pneumatic fixing clip, 22-cylinder, 23-clamp arm one, 24-clamp arm two, 25-annular fixed block.
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
请参阅图1至图5,本实用新型提供一种技术方案:一种全自动四工位气密检测机,包括气密检测机本体,所述气密检测机本体包括工作台1和增压泵2,所述增压泵2上设置有进气口3、出气口4和增压泵开关,所述工作台1的顶部设置有增压钢管5和固定杆6,所述出气口4与增压钢管5的一端连接,所述增压钢管5的另一端通过固定杆6安装在工作台1的顶部,所述增压钢管5上设置有增压装置11和阀门13,所述增压装置11的顶部设置有电子压力计14,所述增压装置11包括增压管20和气动固定夹21,所述气动固定夹21设置在增压管20的一端,所述增压管20的内侧壁上设置有环形固定块25,所述环形固定块25上设置有密封垫圈12,所述气动固定夹21包括气缸22、夹臂一23和夹臂二24,所述气缸22设置在夹臂一23和夹臂二24之间,所述工作台1的顶部还设置有液压杆7、液压杆开关8、气缸开关9和计时器10,所述液压杆7包括液压管15、活塞16和活塞杆17,所述活塞杆17的一端与活塞16连接,所述活塞杆17的另一端设置有固定槽18,所述固定槽18内设置有密封垫19。Please refer to Figures 1 to 5, the utility model provides a technical solution: a fully automatic four-station airtight detector, including the airtight detector body, the airtight detector body includes a workbench 1 and a booster Pump 2, the booster pump 2 is provided with an air inlet 3, an air outlet 4 and a booster pump switch, the top of the workbench 1 is provided with a booster steel pipe 5 and a fixed rod 6, and the gas outlet 4 is connected to the One end of the pressurized steel pipe 5 is connected, and the other end of the pressurized steel pipe 5 is installed on the top of the workbench 1 through the fixed rod 6. The pressurized steel pipe 5 is provided with a pressurizing device 11 and a valve 13. The top of the device 11 is provided with an electronic pressure gauge 14. The booster device 11 includes a booster tube 20 and a pneumatic clamp 21. The pneumatic clamp 21 is arranged at one end of the booster tube 20. The booster tube 20 An annular fixed block 25 is arranged on the inner side wall, and a sealing gasket 12 is arranged on the annular fixed block 25. The pneumatic fixed clamp 21 includes a cylinder 22, a clamp arm one 23 and a clamp arm two 24, and the cylinder 22 is arranged on the clamp arm. Between the first arm 23 and the second clamping arm 24, the top of the workbench 1 is also provided with a hydraulic rod 7, a hydraulic rod switch 8, a cylinder switch 9 and a timer 10, and the hydraulic rod 7 includes a hydraulic pipe 15, a piston 16 and the piston rod 17, one end of the piston rod 17 is connected to the piston 16, the other end of the piston rod 17 is provided with a fixing groove 18, and a sealing gasket 19 is arranged in the fixing groove 18.
作为本实用新型的一种优选实施方式,所述增压泵2的底部设置有底座。As a preferred embodiment of the present utility model, the bottom of the booster pump 2 is provided with a base.
作为本实用新型的一种优选实施方式,所述阀门13、液压杆7和增压装置11的数量均为4个,所述气缸22的数量为8个。As a preferred embodiment of the present invention, the number of the valves 13 , the hydraulic rods 7 and the booster 11 are all four, and the number of the cylinders 22 is eight.
作为本实用新型的一种优选实施方式,所述液压杆开关8、气缸开关9和增压泵开关通过电线分别与液压杆7、气缸22和增压泵2连接。As a preferred embodiment of the present invention, the hydraulic rod switch 8 , the cylinder switch 9 and the booster pump switch are respectively connected to the hydraulic rod 7 , the cylinder 22 and the booster pump 2 through wires.
工作原理:增压泵、液压杆和气缸发展至今技术已经较为成熟,为现有技术,本实用新型也使用到增压泵、液压杆和气缸,在使用全自动四工位气密检测机的时候,将待检测的产品的一端放进增压管20,打开气缸开关9,外接电源为气缸22提供电能,气缸22带动夹臂一23和夹臂二24将产品夹住从而使产品固定,打开液压杆开关8,外接电源为液压杆7提供电能,液压杆7将固定槽18顶起并套设在产品的另一端,液压杆7使增压管20、产品和固定槽18之间的压力增大,增压管20和产品之间设置有密封垫圈12,产品和固定槽18之间设置有密封垫19,打开增压泵开关,外接电源为增压泵2提供电能,增压泵2通过增压钢管5和增压管20使产品腔内的气压增强,指定时差前后两次测量腔体内气压差,此全自动四工位气密检测机设置了四个工位,能够同时对四个产品进行气密性检测,大大提高了检测的效率,此全自动四工位气密检测机设置了一个增压泵2,一个增压泵2通过四个增压装置11同时对四个产品的内腔进行增压,四个增压装置11和增压泵2两两之间设置有阀门13,当增压结束关闭阀门13后,四个产品内部初始的气压是一致的,在指定时差前后两次测量腔体内气压差以判断是否超过最大限制而不合格,四个产品内初始的气压一样能够使产品的检测互相之间有对照,提高测试的准确度,此全自动四工位气密检测机的工作台1上设置了计时器10,方便检测的顺利进行,方便快捷,通过气动固定夹21和液压杆7能够使产品两端保持良好的密封性,保障检测的准确性,该全自动四工位气密检测机设计合理,检测效率高,精准度高。Working principle: The booster pump, hydraulic rod and cylinder have been developed so far and the technology is relatively mature, which is the existing technology. The utility model also uses the booster pump, hydraulic rod and cylinder. At this time, put one end of the product to be detected into the booster tube 20, turn on the cylinder switch 9, and the external power supply provides electric energy for the cylinder 22, and the cylinder 22 drives the first clamp arm 23 and the second clamp arm 24 to clamp the product so that the product is fixed. Open the hydraulic rod switch 8, the external power supply provides electric energy for the hydraulic rod 7, the hydraulic rod 7 lifts the fixing groove 18 and sets it on the other end of the product, and the hydraulic rod 7 makes the pressure between the booster pipe 20, the product and the fixing groove 18 When the pressure increases, a sealing gasket 12 is arranged between the booster pipe 20 and the product, and a sealing gasket 19 is arranged between the product and the fixed groove 18, and the booster pump switch is turned on, and the external power supply provides electric energy for the booster pump 2, and the booster pump 2. The air pressure in the product chamber is increased through the pressurized steel pipe 5 and the pressurized pipe 20, and the air pressure difference in the chamber is measured twice before and after the specified time difference. Four products are tested for air tightness, which greatly improves the efficiency of testing. This fully automatic four-station air tightness testing machine is equipped with a booster pump 2, and one booster pump 2 simultaneously tests four The inner cavity of the product is pressurized, and a valve 13 is set between the four booster devices 11 and the booster pump 2. When the booster is completed and the valve 13 is closed, the initial air pressure inside the four products is consistent. The air pressure difference in the chamber is measured twice before and after the time difference to determine whether it exceeds the maximum limit and is unqualified. The initial air pressure in the four products can also make the product detection compare with each other and improve the accuracy of the test. This fully automatic four-station A timer 10 is set on the workbench 1 of the air tightness testing machine, which is convenient for the smooth progress of the test, and is convenient and fast. The airtight clamp 21 and the hydraulic rod 7 can keep the two ends of the product well sealed to ensure the accuracy of the test. The fully automatic four-station airtight testing machine has reasonable design, high testing efficiency and high precision.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点,对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The basic principles and main features of the utility model and the advantages of the utility model have been shown and described above. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the utility model The present utility model can be realized in other specific forms without the spirit or essential features. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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| CN201820032430.5U CN207649857U (en) | 2018-01-09 | 2018-01-09 | A kind of full-automatic four stations air tightness detection machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111947864A (en) * | 2020-09-21 | 2020-11-17 | 湖南兵器建华精密仪器有限公司 | Automatic sealing detector |
| CN112064074A (en) * | 2020-09-22 | 2020-12-11 | 苏州浩耐特磨具有限公司 | Air tightness control device and method applied to electroplated grinding wheel |
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2018
- 2018-01-09 CN CN201820032430.5U patent/CN207649857U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111947864A (en) * | 2020-09-21 | 2020-11-17 | 湖南兵器建华精密仪器有限公司 | Automatic sealing detector |
| CN112064074A (en) * | 2020-09-22 | 2020-12-11 | 苏州浩耐特磨具有限公司 | Air tightness control device and method applied to electroplated grinding wheel |
| CN112064074B (en) * | 2020-09-22 | 2021-09-14 | 苏州浩耐特磨具有限公司 | Air tightness control device and method applied to electroplated grinding wheel |
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